SPH-1.5 Pre-Mix Heater

SPH-1.5 Pre-Mix Heater

<p> SPH-1.5 Pre-Mix Heater Bidding Specifications 1.0 INTENT It is the intent of this specification to provide for the purchase of one (1) new and unused portable asphalt storing, heating and dispensing box to be used for the purpose of maintaining proper working temperature of hot mix asphalt. </p><p>The following specification is based upon a Stepp Mfg Portable SPH 1.5 Hot Box Premix Heater. The Public Works Department has evaluated different styles of asphalt hotbox equipment and has determined that this product is best suited for the DPW needs in terms of quality and features. This specification shall not be interpreted as restrictive but rather as a measure of quality and performance against which all other Portable Hot Box Premix Heaters will be compared.</p><p>In comparing proposals, comparison will not be confined to price only. The successful bidder will be one whose product is judged as best serving the interests of the DPW when price, product, quality and delivery are considered. The DPW also reserves the right to reject any or all bids or any part thereof, and to waive any minor technicalities. A contract will be awarded to the bidder submitting the lowest responsible bid meeting the requirements.</p><p>2.0 EQUIVALENT PRODUCT Bids will be accepted for consideration on any make or model that is equal or superior to the hot box specified. Decisions of equivalency will be at the sole interpretation of the DPW. A blanket statement that equipment proposed will meet all requirements will not be sufficient to establish equivalence. An original manufacture’s brochure of the proposed product is to be submitted with proposal.</p><p>3.0 INTERPRETATIONS In order to be fair to all bidders, no oral interpretations will be given to any bidder, as to the meaning of the specification documents or any part thereof. Every request for such a consideration shall be made in writing. Based on such inquiry, the DPW may chose to issue an Addendum in accordance with local state laws. 4.0 GENERAL The specification herein states the minimum requirements of the DPW. All bids must be regular in every respect. Unauthorized conditions, limitations, or provisions shall be cause for rejection. The DPW will consider as irregular or non-responsive any and all bids that are not prepared and submitted in accordance with the bid document and specification, or any bid lacking sufficient technical literature to enable the DPW to make a reasonable determination of compliance to the specification. It shall be the bidder’s responsibility to carefully examine each item of the specification. Failure to offer a completed bid or failure to respond to each section of the technical specification (COMPLY: YES NO) will cause the proposal to be rejected without review as non responsive. All variances, exceptions and/or deviations shall be fully described in the appropriate section. Deceit in responding to the specification will be cause for rejection.</p><p>1 5.0 SPECIFICATIONS COMPLY HOPPER: YES NO Unit shall be portable, trailer mounted ______</p><p>Frame shall be constructed of welded steel ______</p><p>Frame shall meet or exceed all DOT safety regulations ______</p><p>Trailer to meet NATM Certifications and include proper tire labeling. ______</p><p>Length shall not be less than 208” inches. Anything shorter than this will not tow well due to weight and balance issues. ______</p><p>Width shall not exceed 68" ______</p><p>Height shall not exceed 88” ______</p><p>Weight shall be approximately 2,690. lbs. (including trailer) ______</p><p>Minimum storage capacity shall be 1.5 cubic yard ______</p><p>Walls shall be minimum triple wall construction ______</p><p>Wall insulation shall be minimum 2” of 1½# density hi-temperature fiberglass. ______</p><p>Outer shell construction shall be a minimum 16 gauge thick steel ______</p><p>Heat Jacket walls shall be minimum 12 gauge ______</p><p>Heat jacket diffuser shall be constructed of 309 stainless steel and have an adjustable heat baffle. ______</p><p>Frame shall be constructed of high strength rectangular steel tubing ______</p><p>Frame shall be reinforced at all stress points ______</p><p>Shall have (2) vertical tubing legs constructed of 2”x6”x3/16” and (2) rear legs that are formed ¼” steel welded to hopper. ______</p><p>Frame tubing shall have a minimum thickness 2”x 6”x 3/16” ______</p><p>Hopper shall be bolted to frame in (4) places. ______</p><p>2 6.0 Loading Doors YES NO Top loading doors shall be covered with a minimum of 16 gauge steel. ______</p><p>Top load doors shall utilize gas assist shocks with steel lock downs and latches on handles. ______</p><p>Door handles shall be ½” steel with round rubber grips and shall lock in up and down positions. ______</p><p>Handle collars to have grease zerks and pull handles. ______</p><p>Loading doors shall be insulated with 3” closed-cell spray foam polyurethane. ______</p><p>Loading doors of tapered design with water lip to allow water shedding ______</p><p>7.0 Heating System Shall be constructed with an air jacketed heating system ______</p><p>Air jacket shall be engineered to evenly transfer heat and prevent scorching. ______</p><p>Hot air shall exhaust into the hopper, providing heat over the top of the mix pile to assist in smooth even heating and provide a more environmentally way to release the exhaust. Units with external chimneys are deemed inefficient and are environmentally un friendly and there for will not be accepted. ______</p><p>Shall use center heat riser to bring heat to center preventing asphalt bridging. ______</p><p>Minimum burner capacity shall be minimum 105,000 BTU ______</p><p>Burner shall be diesel fueled ______</p><p>Diesel fuel tank shall be nestled inside frame rails for protection. Fuel tanks located any where else will not be accepted. ______</p><p>Shall include a forced air burner system manufactured by Beckett Corp ______</p><p>Burner system shall feature electronic spark ignition and blower ______</p><p>Burner system shall offer flame-out shutdown ______</p><p>Burner to be mounted at the front of the unit, away from operator ______</p><p>3 7.0 Heating System (continued) YES NO Burner shall be easily accessible and removable ______</p><p>Burner system operations shall be controlled at operator station ______</p><p>8.0 Discharge Shovel platform shall be constructed of 1/4” 304 Stainless Steel to prevent “burn outs”. Platforms constructed of plate steel will not be accepted. ______</p><p>Hot box shall include minimum of two rear discharge doors ______</p><p>Dual Discharge doors shall include gas assist opening system for easy open/close. ______</p><p>Discharge doors shall not require latches or hooks to hold open ______</p><p>Design shall have sloped inner walls to move mix forward to allow easy shovel. ______</p><p>9.0 Controls Controls shall be safely located at the rear of the unit closest to the curb with clear polycarbonate cover to allow operator to see temperature controls. ______</p><p>Control box shall feature: A) Automatic Temperature Controls 1/32 Din. ______B) Burner On/Off Switch ______C) Digital Electronic Temperature Gauge ______D) Thermostat for hotbox ______F) Controls for OPTIONAL Strobe light or arrow stick controls ______</p><p>10.0 Trailer Trailer shall be municipal single axle ______</p><p>Shall have (2) cross members. </p><p>Trailer shall have electric brakes with break away kit ______</p><p>Hitch shall be 3” pintle style ring. ______</p><p>Trailer shall be fitted with height adjustable hitch minimum range 21” - 34” ______</p><p>Single Axle shall be a minimum 7000LB. ______</p><p>4 10.0 Trailer (continued) YES NO Shall have (2) one piece bolt-on shackles constructed of ¼” steel and carry both axles. These allow proper wheel alignment and weight distribution. Welded shackles will not be accepted. ______</p><p>Suspension shall be leaf spring type ______</p><p>Shall have screw jack with minimum 5,000LB Capacity ______</p><p>Fenders shall be heavy duty miminum12 gauge steel bolt on design ______</p><p>Tires shall be 235/80R16 with steel welded wheel. ______</p><p>Minimum tire specifications shall be load range D tire. ______</p><p>Trailer electrical system shall be 12 volt DC battery with charging circuit. ______</p><p>All wire shall be run through the trailer frames for better protection. Shall have NO exposed wiring. Anything else will be deemed unacceptable. ______</p><p>Turn signals and stop lights shall be sealed beam grommeted. ______</p><p>Side markers shall be mounted at the rear and sides of the unit ______</p><p>Safety Chains shall be grade 40, attached eye bolts. ______</p><p>11.0 Available Options - Shall Include: YES NO</p><p>OPTION- Tack Tank: Unit will be equipped with a heated tack tank with a minimum capacity of 40 gallons with 3% expansion. ______</p><p>Shall be rectangular in shape. Vertical tack tanks will not be accepted. ______</p><p>To have a 6"fill cap. Diesel bottom fired configuration. Will have a 2" molasses gate valve for draining the tank. ______</p><p>Heated tack tank to be insulated with 2" of 1 1/2# hi-temperature fiberglass insulation with 16 gauge outside cover. ______</p><p>The thermostat shall have a digital readout that displays both set and actual product temperature and be adjustable from 0-550ºF. ______</p><p>Optional Pumping System for Tack Tank: To include a 12 hp, 2 Cylinder, liquid cooled, Kubota diesel engine with </p><p>5 electric start. ______</p><p>A 12 volt battery shall be included and located in a lockable battery box. The engine shall power a hydraulic pump. ______</p><p>The hydraulic pump shall power a hydraulic motor which will operate a Viking HL-32 material pump. Pump shall be capable of forward and reverse positions. ______</p><p>To include 15' of yellow ortec hose and 5' steel spray wand with an on/off valve. A 3-way valve shall be installed to allow for flushing of pump and plumbing. ______</p><p>Compactor Plate Carrier: Compactor Plate Carrier with hydraulic raise and lower for operator convenience and shall have a spring lock and fold up out of the way when not in use. ______</p><p>Electric Overnight Heat: Shall have 110 Volt over night heaters. 2-750 watt 110 VAC heater to heat and maintain material temperatures for cold mix materials over night. ______</p><p>Shovel Cleaning Compartment: Shall have a Shovel Cleaning Compartment constructed of 12 gauge material with splash guard compartments, drain plug, and rain tight cover. Shall hold (4) four shovels. ______</p><p>Tool Box: 12”x12”x24” Steel Tool Box. ______</p><p>Tool Holders: (2) Stainless Steel Tool Holders-spring loaded clamps mounted on each fender for holding rakes, shovels and lutes. ______</p><p>Arrow Stick: Optional arrow stick for increased operator safety. Mounted on the top rear of hopper with controller in the operators control panel. ______</p><p>Strobe Light: Optional Flashing LED Light; Beacon or Flush mount. ______</p><p>LP Hand Torch: 20# LP Bottle with hand torch and bottle rack. ______</p><p>6 Surge Type Brakes: Surge type brakes in lieu of Electric Brakes. ______</p><p>Hose Reel: Hose reel for tack hose and/or hand torch. ______</p><p>Lighting Options: Standard 2 Light System: ______2 Light LED System: ______4 Light System: ______4 Light LED System: ______</p><p>Diesel Burner Enclosure: Lockable enclosure to protect burner from outside elements, also vandal proof. ______</p><p>Spare Tire: To include (1) 235/80/R16 tire and mounting bracket. ______</p><p>Front Platform with Railing: Shall be constructed of formed, stamped, grip strut material, to include hand rail. ______</p><p>Wacker WP1550AW Plate Compactor: 19.5 x 23 plate compactor with water tank for asphalt compaction. ______</p><p>Battery Charger: To include (1) 12 volt type battery charger to maintain batteries in unit. ______</p><p>12.0 Paint To be primed with primer. Framer to be painted highway black and Hopper to be painted highway orange unless otherwise specified. Paint to be a 2 part poly urethane paint minimum 6 mils thick. ______</p><p>13.0 Warranty 13.1 Manufacturer’s warranty shall be a minimum of 1 year. ______</p><p>14.0 Delivery Equipment shall be furnished fully assembled, serviced and quality checked for compliance with specification. ______</p><p>Two operator and parts manuals shall be furnished with the unit. ______</p><p>Unit shall be delivered to DPW’ US facility as indicated ______</p><p>Acceptance shall be subject to inspection and approval of the DPW ______</p><p>7 Bidder shall state delivery time: ______Days (ARO) After Receipt of Order.</p><p>15.0 Prints Engineering Prints shall be available upon request. Dealer shall provide full package of Computer Aid Drawings (CAD) and 3D model of unit with specified options to show DPW locations of options and standard equipment. Hand Drafted prints will not be acceptable. ______</p><p>Exceptions & Deviations Bidder shall fully describe every variance exception and/or deviation. List the item number here and fully explain any items in non-compliance with specification. Additional sheets may be used if required. ______</p><p>Price for (1) SPH 2.0 Pre-mix Heater or Equal</p><p>$______(FOB DESTINATION)</p><p>MAKE:______MODEL:______Bidding Company ______Address______City, State, Zip ______PH:______FX:______Authorized Representative______</p><p>8 Signature______Date:______Email:______</p><p>Other OPTIONS to be Considered: YES/NO Compactor Plate Carrier: Compactor Plate Carrier with hydraulic raise and lower for operator convenience and shall have a spring lock and fold up out of the way when not in use. ______PRICE ______each</p><p>Electric Overnight Heat: Shall have 110 Volt over night heaters. 2-750 watt 110 VAC heater to heat and maintain material temperatures for cold mix materials over night. ______</p><p>9 PRICE ______each</p><p>Strobe Light: Optional Flashing LED Light; Beacon or Flush mount. ______PRICE ______each</p><p>Diesel Burner Enclosure: Lockable enclosure to protect burner from outside elements, also vandal proof. ______PRICE ______each</p><p>Front Platform with Railing: Shall be constructed of formed, stamped, grip strut material, to include hand rail. ______PRICE ______each</p><p>Battery Charger: To include (1) 12 volt type battery charger to maintain batteries in unit. ______PRICE ______each</p><p>10</p>

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