RELIABLE MEASURING SYSTEMS, Inc

RELIABLE MEASURING SYSTEMS, Inc

<p> RMS RELIABLE MEASURING SYSTEMS, Inc., 1309 E Country Club Blvd. Big Bear City, CA 92314 Tel / Fax (909) 584-2759 E-Mail: [email protected] , www.reliablemeasuringsystems.com</p><p>PRETEC SERIES 4000 COMPARATOR</p><p>ANALOG - DIGITAL MODEL 4701</p><p>Software Release 41002-8</p><p>INSTRUCTION MANUAL ______8/97 RMS, Inc., - 1 - 1. CONTENTS</p><p>1 Contents 2 2 Standard package 3 3 Description of comparator 3 4 Features 3 5 Front panel 4 6 Back panel and connectors 5 7 Technical data 6 8 Input / output 7 9 Measuring ranges 8</p><p>10 Input options 9 10.1 Program steps 9 10.2 Setting specs input 10 10.3 Display of measured values 10</p><p>11 Menu selection 11 11.0 New set up 11 11.1 Display of current program 11 11.2 New mastering 11 11.3 Display statistics 11 11.4 Clear last measurement 12 11.5 Printout 12 11.6 NON-PRETEC gage heads & ratio factor 12 11.7 Autostart 13 11.8 Select language 13 11.9 Select digital display intensity 13 11.10 Reconfigure 13</p><p>12 Troubleshooting 13</p><p>13 Baud rate - databits 13</p><p>14 Interface cable 14</p><p>15 External control 14</p><p>16 Program examples 14</p><p>17 Replace battery or EPROM 15</p><p>18 Calibration 16</p><p>19 Printout example 17</p><p>20 Accessories 18</p><p>21 Program set-up sheet 19</p><p>INSTRUCTION MANUAL ______8/97 RMS, Inc., - 2 - 2. STANDARD PACKAGE</p><p>Your electronic comparator comes with one each of the following standard accessories:  Power cord  Instruction manual</p><p>3. DESCRIPTION OF COMPARATOR</p><p>The PRETEC 4000 SERIES comparator is a versatile, self contained, electronic comparator capable of performing a wide range of functions. With the optional multuplexer, the 4000 series comparator expands to an 8 probe input multiple measuring system programmable for up to 8 results, with maximum 8 probes per result. The first four probes can be used for dynamic functions (MAX, MIN, T.I.R.).</p><p>MODEL 4701</p><p>The ANALOG / DIGITAL COMPARATOR 4701 features a large analog meter to display the measured value in five “inch: and five “metric” ranges with a maximum range of  .03” (1mm) and minimum resolution of 0.000010” (0.005mm). A 0.270” high, 9 digit LED digital display readout with keypad serves to program the microprocessor and displays the statistical data as well as the measured value with a minimum resolution of 0.000001”(0.0001mm) and preset to 99.9999” (999.999mm).</p><p>MODEL 4751</p><p>The DIGITAL COMPARATOR 4751 incorporates a large 6 digit LED display (0.590” high) to display the measured value in two “inch” and two “metric” ranges with a maximum range of  0.03” (1mm) and a minimum resolution of 0.000001” (0.0001mm). A 0.270” high, 9 digit LED digital display readout with keypad serves to program the microprocessor and displays the statistical data as well as the measured value with a minimum resolution of 0.000001”(0.0001mm) and preset to 99.9999” (999.999mm).</p><p>4. FEATURES</p><p> the incorporated microprocessor controls  Accumulation of measured values all functions for maximum versatility  Stores up to 4000 measurements  dual gage head input  Continuous or pulse reading  ideal for simple gaging in the shop or,  measuring functions combined with optional custom programmed +A, -A, A+B, A-B, -A+B, -A-B EPROM’s for multiplexing or sophisticated  automatic zero setting network applications  Several built-in languages:  static or dynamic measurements: English, Spanish, German, Italian, direct, Max, Min, Max-Min (T.I.R.) and AVE French, Swedish  battery assisted memory stores and  RS 232 C and analog output retains all data, even if unit is turned off;  external control for measurements, continues collecting and processing data zero setting and mastering from the exact point where it was turned off</p><p>INSTRUCTION MANUAL ______8/97 RMS, Inc., - 3 - 5. FRONT PANEL</p><p>4751/4151 2 10 9 11 DIGITAL READOUT</p><p>1</p><p>4</p><p>3 5 8 </p><p>7</p><p>6 POUND KEY ENTER KEY </p><p>1 Analog meter 10 Six (6) tolerance lights in 3 colors 2 Indicator hand (red, green, yellow) provide indication 3 Mirror strip in 5 classes 4 Upper measuring scale Class 1: too high; inch  .03, .003, .0003 top and bottom yellow light up metric  30, 300 m Class 2: warning limit positive; 5 Lower measuring scale top green and bottom yellow inch  .01, .001 light up metric  10, 100, 1000 m Class 3: accepted; 6 Mechanical tolerance pointer top and bottom green light up 7 Mechanical tolerance pointer Class 4: warning limit negative; setting knob top red and bottom green 8 Indicator hand zero adjustment: light up with the comparator turned off Class 5: too small; the indicator hand must be on zero top and bottom red light up 9 Digital display 11 Keyboard</p><p>INSTRUCTION MANUAL ______8/97 RMS, Inc., - 4 - 5. BACK PANEL AND CONNECTORS</p><p>4</p><p>7 8 1 5 6 3 2</p><p>1 Application port: 5 Control port: D 25 pin female receptacle C 7 pin female receptacle  RS 232 C  Signal for measuring (footswitch)  analog output  1 volt  open collector max. 30 V .2A  tolerance signals for 5 classes  relay contact open collector max 30 V .2A  signal for measuring and mastering (footswitch)  4 programmable I/O TTL</p><p>2 Fuse 6 Power cord receptacle  220/240 V = 250 mA  A/C power cord (2 pole/GND)  110 V = 500 mA</p><p>3 Line voltage selector 7 Probe input A  110, 220, 240 V +10/-15%  5 pin DIN</p><p>4 Menu selection chart 8 Probe input B  see page 11  5 pin DIN </p><p>INSTRUCTION MANUAL ______8/97 RMS, Inc., - 5 - 7. TECHNICAL DATA</p><p>DIMENSIONS</p><p>WEIGHT: Model 4701 7.5 lbs Model 4751 8.2 lbs LINE VOLTAGE: Fuse selectable 110,220,240 volt, +10/-15% 220/240 V 250 mA, 110 V 500 mA, MEASURING RANGE: Model 4701 INCH METRIC  .0003, .001. .003,  1000, 300, 100 .01, .03 inch 30, 10 m Model 4751  .0003, .003, .03 inch  1000, 100m MEASURING FUNCTIONS: +A, -A, A+B, A-B, -A+B, -A-B MEASUREMENTS: Static continuous - direct Dynamic Pulse - DIR, MAX, MIN, MAX-MIN (T.I.R.) and AVE ACCURACY: Model 4701 Digital readout .5% Analog readout 1% Model 4751 Digital readout .5% REPETITION: Digital readout  1 Div. Analog readout 1 MEASURING SPEED: 100 readings per second RESPONSE TIME: Digital readout .01 sec. Analog indication .8 sec. DISPLAY: Model 4701 100mm analog meter with 2 scales and mirror strip 9 digit LED display .270” high MODEL 4751 9 digit LED display .270” high 6 digit LED display .590” high BATTERY LIVE TIME: approx. 5 Years (low battery indication) BATTERY TYPE: Lithium 320 a BATTERY CHANGE: CAUTION: UNPLUG POWER CORD, OPEN COMPARATOR ACCORDING TO PROCEDURE AS DESCRIBED ON PAGE 15 STORAGE TEMPERATURE: 32 to 140 F (0 to 60 C) 10 to 90% relative humidity, non-condensing OPERATING TEMPERATURE: specified accuracy at 68 F (20 C) reduced accuracy at 40 to 120 F (5 to 50 C)</p><p>INSTRUCTION MANUAL ______8/97 RMS, Inc., - 6 - 8. INPUT / OUTPUT</p><p>The PRETEC 4000 SERIES comparator is designed to communicate with standard RS 232 C serial devices such as computers and printers and is furnished with analog output, open collectors and I/O TTL’s</p><p>RS 232 C: See pages 13 and 14</p><p>Analog output:  1 VDC max 5mA</p><p>Open collector: max. 30 V .2 A</p><p>APPLICATION PORT: D 25 PIN FEMALE RECEPTACLE</p><p>RS 232 C pin 1 0V GND 2 SD Carries data from the printer 3 RG Carries data to the printer</p><p>Analog output 10  1 VDC 5 mA 11 Footswitch or other external device connected with pin 1 GND</p><p>12 Calibration with an external control device, connected with pin 1 GND</p><p>Open collector 13 ready for measurements 14 Class 1 too big 15 Class 2 OC max30V.2A 16 Class 3 17 Class 4 18 Class 5 too small</p><p>23 - 12 V max .2 A 24 + 12 V max .2 A 25 + 5 V max .2 A</p><p>CONTROL PORT: 7 PIN FEMALE RECEPTACLE pin 1 Footswitch or other external device connected with pin 7 GND</p><p>Open collector 2 ready for measurements 3 too big 4 too small OC max30V.2A</p><p>Relay contact 5 relay contact 6 closed, accepted</p><p>7 0 V, GND</p><p>INSTRUCTION MANUAL ______8/97 RMS, Inc., - 7 - 9. MEASURING RANGES MODEL 4701 INCH READING Range Analog Digital Preset up to</p><p> .0003” .000010” .000001”  .999999”  .001 “ .000050” 0.00001”  9.99999”  .003 “ .0001 “ 0.00001”  9.99999”  .01 “ .0005 “ 00.0001”  99.9999”  .03 “ .001 “ 00.0001”  99.9999”</p><p>METRIC READING Range Analog Digital Preset up to</p><p> 10m 0.5 m 0.0001 mm  .999999 mm  30m 1 m 0.0001 mm  9.99999 mm  100m 5 m 0.0001 mm  9.99999 mm  300m 10 m 00.001 mm  99.9999 mm  1000m 50 m 00.001 mm  99.9999 mm</p><p>MODEL 4751 INCH READING Range Digital Preset up to</p><p> .0003” .000001”  .999999”  .003 “ 0.00001”  9.99999”  .03 “ 00.0001”  99.9999”</p><p>METRIC READING Range Digital Preset up to</p><p> 100m 0.0001 mm  9.99999 mm  1000m 00.001 mm  99.9999 mm</p><p>OVERRANGE ON MODEL 4701 COMPARATOR</p><p>An OVERRANGE occurs if the display exceeds the selected range. All decimal points will blink.</p><p>INSTRUCTION MANUAL ______8/97 RMS, Inc., - 8 - 10. INPUT OPTIONS</p><p>10.1 PROGRAM STEPS</p><p>PRESS # KEY TO SELECT FUNCTION, PRESS  KEY TO CONFIRM FUNCTION</p><p>PROBE INPUT P R B I Probe 1 2 Probe 2 I N C R Incremental (digimatic type)</p><p>POLARITY P O L A P O S Positive N E G Negative P O L B P O S Positive N E G Negative</p><p>TOLERANCE AND CONTROL LIMITS S I G 0 without tolerance limits 3 with tolerance limits 5 with tolerance and control limits</p><p>STATIC OR DYNAMIC MEASUREMENTS D Y N D I R Direct M A Maximum M I Minimum T I R Max - Min M A E N Max + Min / 2</p><p>CONTINUOUS OR PULSE MEASUREMENT M E S C O N T Continuous P U L S Pulse</p><p>MEASURING MODE U N I T M E T R Metric I N C H Inch</p><p>MEASURING RANGE ( Metric) R A N I 0 0 0  1 mm 3 0 0  .3 mm I 0 0  .1 mm 3 0  .03 mm I 0  .01 mm</p><p>MEASURING RANGE ( Inch) R A N .0 3  .03” .0 I  .01” .0 0 3  .003” .0 0 I  .001” .0 0 0 3  .0003”</p><p>INSTRUCTION MANUAL ______8/97 RMS, Inc., - 9 - 10.2 SETTING SPECS INPUT</p><p>PRESS  KEY ONCE FOR CORRECTION, PRESS  KEY TWICE TO CONFIRM</p><p>For the following inputs, please refer to 16. PROGRAM EXAMPLE, page 14.</p><p>TOLERANCE AND CONTROL (WARNING) LIMITS U T L 1 . 5 0 0 1 0 Upper tolerance limit U C L 1 . 5 0 0 0 8 Upper control limit L C L 1 . 4 9 9 9 2 Lower control limit L T L 1 . 4 9 9 9 0 Lower tolerance limit</p><p>SETTING VALUE INPUT R E F 1 . 5 0 0 0 4 Zero for dynamic measurements</p><p>NOMINAL SIZE INPUT A - O 1 . 5 0 0 0 0 Zero for dynamic measurements</p><p>PROBE POSITIONING A I 2 3 Manual positioning of probe A and B approx. to B I 2 3 ZERO on the analog meter and press  KEY A N I 2 3 “AN” and “BN” indicates the sensitivity is set for a B N I 2 3 competitors transducer (see 11.6, page 12) A F I 2 3 “AF and “BF” indicates the comparator is set to a B F I 2 3 multiplication factor (see 11.6, page 12) A N F I 2 3 “ANF” and “BNF” indicates the sensitivity is set for a B N F I 2 3 competitor’s transducer and a multiplication factor.</p><p>ZERO SETTING C A L 1 . 5 0 0 0 4 Press  KEY, signal lights are lit indicating that the comparator is in the measuring mode. At this point a NEW SET-UP according to 11.0, page 11 is possible and the menu selection is accessible.</p><p>10.3 DISPLAY OF MEASURED VALUE A 1 . 5 0 0 0 4 +A Static Sum - A 1. 5 0 0 0 4 - A Static Sum S 1 . 5 0 0 0 4 A + B Static Sum D 1 . 5 0 0 0 4 A - B Static Difference D I 1 . 5 0 0 0 4 - A + B Static Difference - D I 1 . 5 0 0 0 4 - A - B Static Sum A D 1 . 5 0 0 0 4 A Dynamic Sum - A D 1 . 5 0 0 0 4 B Dynamic Sum S D 1 . 5 0 0 0 4 A + B Dynamic Sum D D 1 . 5 0 0 0 4 A - B Dynamic Difference - D D 1 . 5 0 0 0 4 - A + B Dynamic Difference - S D 1 . 5 0 0 0 4 - A - B Dynamic Sum</p><p>INSTRUCTION MANUAL ______8/97 RMS, Inc., - 10 - 11. MENU SELECTION</p><p>The MENU selection can only be accessed when the comparator is in measuring position and one of the tolerance signal lights is on.</p><p># 0 NEW SET UP 11.0 # 1 DISPLAY OF CURRENT PROGRAM 11.1 # 2 NEW MASTERING 11.2 # 3 DISPLAY STATISTIC 11.3 # 4 CLEAR LAST MEASUREMENT 11.4 # 5 SELECT PRINTOUT 11.5 # 6 SELECT COMPETITORS PROBE AND RATIO FACTOR 11.6 # 7 AUTO START 11.7 # 8 SELECT LANGUAGE 11.8 # 9 DIGITAL DISPLAY INTENSITY ADJUSTMENT 11.9 0 2 RECONFIGURE 11.10</p><p>11.0 NEW SET - UP HOLD # KEY AND PRESS 0</p><p>NOTE: STATISTIC AND STORED MEASURED VALUES WILL BE CLEARED</p><p>If measurements are stored, STATISTIC will blink three times.</p><p>S T A T I S T I C Press  KEY on CONT (continue) and the program C O N T returns to the measuring position, or press # KEY to C L E A R select CLEAR. Pressing  KEY clears the memory with the stored measured and statistic values.</p><p>HOLD # KEY AND PRESS 0 AGAIN, the comparator is ready to be programmed. see 10. INPUT OPTION, page 9</p><p>11.1 DISPLAY OF CURRENT PROGRAM HOLD # KEY AND PRESS 1 This displays all functions and setting specs currently programmed and returns to “ready for measurement” position.</p><p>11.2 NEW MASTERING HOLD # KEY AND PRESS 2</p><p>A new mastering (zero setting) with a setting standard can be made at any time. A I 5 0 2 0 0 If the needle on the analog meter is out of the measuring range, C A L I 5 0 2 0 0 make a coarse adjustment on the electronic probe approx. to A I . 5 0 0 0 4 ZERO. Press  KEY and the display shows CAL. Press  KEY again, the digital display shows the setting value and one of the tolerance signals is lit.</p><p>11.3 DISPLAY STATISTIC HOLD # KEY AND PRESS 3 S T A T I S T I C N I 2 3 Inspected parts, press  KEY A C C I 2 0 Accepted parts, press  KEY H I 2 Rejected high, press  KEY L O 0 Rejected low, press  KEY, the display shows CONT, press C O N T  KEY the program returns to the measuring position, or press C L E A R # KEY the display shows CLEAR. Pressing  KEY when CLEAR is displayed, all measured and statistic values are erased and the display returns to the measuring position</p><p>INSTRUCTION MANUAL ______8/97 RMS, Inc., - 11 - 11.4 CLEAR LAST MEASUREMENTS HOLD # KEY AND PRESS 4</p><p>C O N T Press  KEY, the program returns to the measuring position. C L E A R Press # KEY, select CLEAR, then press  KEY: the last measurement will be cleared and the display returns to the measuring position.</p><p>11.5 PRINTOUT HOLD # KEY AND PRESS 5</p><p>Press # KEY for selection, press  KEY to confirm. D O C S T A T Printout of statistic (see page 17) D O C R E S Measurement will be sent to a printer or PC D O C M E M Measurements in memory are sent to a printer or PC D O C O F F Turns the printer mode off D O C I N F O Printout of headdata (see page 17) D O C P R O G Printout of the current program (see page 17) D O C D I G Digimatic format output (Mitutoyo)</p><p>11.6 NON - PRETEC GAGE HEADS AND RATIO FACTORS</p><p>HOLD # KEY AND PRESS 6</p><p>The 4000 SERIES comparator accepts many competitors’ half bridge gage heads. Select sensitivity “A” = PRETEC specification “N” = Competitor’s specifications (Metem, Tesa, Brown & Sharpe, Sangamo/Solatron) Press # KEY select between PRB and press  KEY</p><p>S E N S P R B Press  KEY the display shows A P R B A By pressing the # KEY, “A” or “N” can be selected. P R B N Press  KEY to confirm selection and a new mastering will be made as shown in 11.2 NEW MASTERING, page 11.</p><p>Press # KEY select between FACT and press  KEY</p><p>S E N S F A C T With # KEY select the different amplification factors F A C T 1 Standard settings F A C T 1 0 Used with 1970/2970 long travel probe F A C T 0 . 1 Divides reading by 10 F A C T 2 Amplifies reading by 2 F A C T 0 . 5 Divides reading by 5 After a selection is made, press  KEY and a new mastering will be made as shown in 11.2 NEW MASTERING page 11.</p><p>If the sensitivity “N” and /or a factor then 1 is selected, the digital display will show the following possibilities in 11.2 NEW MASTERING, page 11. A N Sensitivity “N” is selected A F Sensitivity “A” and one of the ratio factors is selected A N F Sensitivity “N” and one of the ratio factors is selected</p><p>INSTRUCTION MANUAL ______8/97 RMS, Inc., - 12 - 11.7 AUTOSTART HOLD # KEY AND PRESS 7</p><p>If AUT = I is selected, the digital display shows for a moment the EPROM revision and moves into the “ready for measurement” position. In position AUT = 0, the digital display moves to the mastering position. Follow the steps as shown in 11.2 NEW MASTERING, page 11.</p><p>Press # KEY select ON or OFF, press  KEY to confirm. A U T 0 OFF position I ON position</p><p>11.8 LANGUAGE SELECTION HOLD # KEY AND PRESS 8</p><p>Press # KEY to select desired language, then KEY to confirm. D E U T S C H German F R A N C A I S French E N G L I S H English I T A L I A N O Italian E S P A G N I O L Spanish S V E N S K A Swedish</p><p>11.9 DIGITAL DISPLAY INTENSITY HOLD # KEY AND PRESS 9</p><p>Pressing the # KEY changes the light density on the digital display, press KEY to confirm.</p><p>11.10 RECONFIGURE</p><p>HOLD 0 AND 2 KEY, THEN TURN COMPARATOR MAIN SWITCH ON.</p><p>12. TROUBLESHOOTING</p><p>PROBLEM SOLUTION Comparator is “dead” - no lights 1. Make sure the power cord is plugged in. Check both ends of the power cord. 2. Make sure the power switch is turned on. 3. Test the outlet with another appliance to check that it is working. 4. Check the FUSE located in the power cord receptacle.</p><p>Small digital display shows only 1. Turn comparator off and after 10 sec. back on. If the parts of the segments segments are not fully displayed, turn the comparator off. Press and hold the zero and 2 key together, while you turn the comparator on and release both keys.</p><p>13. BAUD RATE - DATA BITS</p><p>Turn the power on comparator off. Press and hold # KEY and selected number and turn power on. </p><p># KEY and 1 1200 baud, 7 databits, 2 stopbits, no parity # KEY and 4 2400 baud, 7 databits, 2 stopbits, no parity # KEY and 7 4800 baud, 7 databits, 2 stopbits, no parity</p><p># KEY and 2 1200 baud, 8 databits, 2 stopbits, no parity # KEY and 5 2400 baud, 8 databits, 2 stopbits, no parity # KEY and 8 4800 baud, 8 databits, 2 stopbits, no parity INSTRUCTION MANUAL ______8/97 RMS, Inc., - 13 - 14. INTERFACE CABLE The 4000 SERIES comparator can be interfaced directly to a printer or IBM / compatible computer. Connect RX with pin 22 for 1 line per second transmission </p><p>4000 SERIES PRINTER/COMPUTER 25PIN - 9PIN</p><p> pin 1 7 ----- 5 2 2 ----- 3 3 3 ----- 2</p><p>4000 SERIES PRINTER/COMPUTER 25 – 9PIN FOOTSWITCH</p><p> pin 1 7 --- 5 2 2 --- 3 3 3 --- 2</p><p>11</p><p>15. EXTERNAL CONTROL Automatic sequence for measurements and calibration</p><p>Pin 1 0 Volt (GND)</p><p>11 Signal “measure”</p><p>12 Signal “calibration”</p><p>13</p><p>16. PROGRAM EXAMPLE</p><p>To re-program the comparator for a new set-up, follow the procedure as described in 11.0 NEW SET- UP on page 11. Example 1. (Hole measurement with a plug type bore gage) Probes used: 1 Measurement: direct Drawing dimension: 1.500” Tolerance:  0.0001” Setting standard value: 1.50004”</p><p>P R B 1 P O S N E G S I G 3 D Y N D I R Select desired input with # KEY, press  KEY to confirm M E S C O N T U N I T I N C H R A N . 0 0 1 U T L 1 . 5 0 0 1 0 Type in 150010 and press  KEY L T L 1 . 4 9 9 9 0 R E F 1 . 5 0 0 0 4 A - 0 1 . 5 0 0 0 0 A 1 2 3 Check that the reading is approximately on zero, press KEY C A L 1 2 3 Press  KEY .The green signal light is lit, the digital display - A 1 . 5 0 0 0 4 shows the setting value 1.50004. The comparator is ready for measurements.</p><p>INSTRUCTION MANUAL ______8/97 RMS, Inc., - 14 - 17. REPLACE BATTERY AND EPROM</p><p>Fig.: 1 Fig.: 2</p><p>1 2 2 1 1 2 3 4</p><p>1 = Slotted pan head screw 1 = Connector 2 3 = Batterie 2 = Philips screw 2 = EPROM 4 = Connector 1</p><p>The battery supports the RAM memory and has a life expectancy of approx. 5 years</p><p>Replacement procedure for battery or EPROM.</p><p> turn the main power switch on the comparator off  unplug the power cord and transducer and printer or computer interface cable if connected  remove the two slotted pan head and the two Phillips screws, as shown in Fig. 1  carefully place the comparator the correct way up on a flat surface with the front towards you  Lift the top cover just enough to disconnect the cables (3) and (4) (see Fig.2) from the cover to the main board. Memorize their location! At this point you can replace the battery (1) which is located in front of the transformer, or the EPROM (2) which is located in front of the battery.</p><p>WARNING: REMOVAL OF THE BATTERY CAUSES ALL DATA TO BE LOST</p><p> reconnect the cables (3) and (4) to the corresponding sockets  replace the top cover and the 4 screws  plug in the power cord  Reconfigure the comparator (Ref. 11.10 RECONFIGURE, page 13) by pressing the 0 and 2 KEY simultaneously and turning the comparator back on. This reconfigures the system to the manufacturer’s settings. Proceed reprogramming the unit according to 10.1 PROGRAM STEPS, page 9.</p><p>INSTRUCTION MANUAL ______8/97 RMS, Inc., - 15 - 18. CALIBRATION</p><p>U 2 </p><p>P 1 = Probe A P 3 P 2 = Probe B P 1 P 3 = Probe A (ranges 100m/.001” or smaller) P 4 = Probe B (ranges 100m/.001” or smaller)</p><p>P 2 P 4</p><p>U 2 = Remove if a laser system is connected</p><p>Please note that this procedure should be carried out in a properly equipped calibration lab by trained technicians in order for warranty coverage to remain in effect.</p><p>It is important to assure that the gage blocks and the measuring surface is clean. Mount the electronic probe in a suitable gage stand and place a 0.100” gage block below the electronic probe. Make a coarse adjustment so that the indicator hand is approximately on zero, press  twice and one of the tolerance signal lights will light up.</p><p>Make a new set-up according to 11.0 NEW SET - UP, page 11.</p><p>Set the measuring range .001," setting value (REF) input to zero, nominal size (A -O) to zero. Press  twice and the comparator is ready for calibration.</p><p>Slide the 0,101” gage block underneath the electronic probe (replacing the first block), the digital display should show .00100. Repeat this procedure several times to assure accurate, repetitive measurement. If the zero point moved on the 0.100” gage block, a new zero setting can be made by holding the # KEY and pressing the 2 KEY (see 11.2 NEW MASTERING, page 11).</p><p>If the comparator requires calibration, the potentiometer to increase or decrease the digital displays reading are located on the analog print board inside the comparator.</p><p>To open the comparator use the same procedure as described in 17. REPLACE BATTERY OR EPROM, page 15.</p><p>If a calibration is required in a finer measuring range, use the necessary smaller gage block difference.</p><p>INSTRUCTION MANUAL ______8/97 RMS, Inc., - 16 - 19. PRINTOUT EXAMPLE</p><p>PRINTOUT OF CURRENT PROGRAM PRINTOUT OF HEADDATA</p><p>Select PROG with # KEY, press KEY Select INFO with # KEY, press KEY</p><p>PRETEC - 41002-5 PRETEC - 41002- ======</p><p>PRO : 1 CODE NO.: POL A : NEG SIG : 3 DATE : DYN : DIR MES : CONT TIME : UNIT: INCH RAN : .001 OPERATOR: UTL :1.50010 LTL :1.49990 REMARKS : REF :1.50004 A-O :1.50000 UTL :1.50010 FACT: 1 LTL :1.49990 SENS: A </p><p>PRINTOUT OF MEASURED VALUE PRINTOUT OF MEASURED VALUE (ON LINE) (FROM MEMORY) Select RES with #KEY, press KEY Select MEM with #KEY, press KEY </p><p>A 1.500080 1.500080 A 1.499999 1.499999 A 1.499997 1.499997 A 1.499995 1.499995 A 1.500000 1.500000 A 1.500001 1.500001 A 1.499999 1.499999</p><p>PRINTOUT OF BASIC STATISTIC</p><p>Select STAT with # KEY and press KEY</p><p>STATISTIC N 20 ACC 17 HI 2 LO 1</p><p>INSTRUCTION MANUAL ______8/97 RMS, Inc., - 17 - 20. COMPARATORS and ACCESSORIES PART NUMBER DESCRIPTION Comparators 4701 Analog / digital comparator 4751 Digital comparator 4702 Analog / digital comparator (Gage block calibration) 3000 Analog, dual probe input, RS 232 output 3943 Digital, dual probe input, RS 232 output 5000 Bar graph/digital, up to 4 probe input</p><p>Multiplexer 4020.80 Multiplexer for up to 8 transducer inputs, (static functions) 4070.80 Multiplexer for up to 8 transducer inputs, (dynamic functions) 4030.105 Connecting cable to multiplexer (DB25M to DB25F) 1030.30 Connecting cable to multiplexer (5 pin to 5 pin) 2622 - H Measuringbox (same as 4701) 2622 - N Measuringbox (up to 64 inputs)</p><p>Comparator in 19” housing (rack mount) 4705 Analog / digital comparator 4706 Analog / digital comparator 2 x 2 transducer inputs 4708 Analog / digital comparator, 8 transducer inputs, static 4778 Analog / digital comparator, 8 transducer inputs, dynamic 2622 - C Cable (2622-H to PC)</p><p>EPROM’s 41002-x Inch / metric standard</p><p>Electronic transducers 2920 Standard 2921 Waterproof 2922 Vacuumlift 2924 Splash waterproof 2928 Radial cable output 2935 Temperature control 2962 Miniature lever probe (axial and radial cable output  0.04” travel) 2970 Long travel probe ( 0.118” travel) 2952 Lever head Direct probe (for SPS, CNC or PC)</p><p>Reduction bushing 2900.100 3/8” OD to 8mm ID</p><p>Vacuum lift 2900.200 Hand pump 2900.300 Vacuum generator (with ON-OFF switch) 2900.350 Vacuum generator (with footswitch)</p><p>Special gages RLP 300 Concentricity gaging device</p><p>A variety of carbide and ruby contact points for the electronic transducers (2.5mm) and contact arms for the lever head (1.6mm) are available. See RMS, Inc.’s brochure. INSTRUCTION MANUAL ______8/97 RMS, Inc., - 18 - 21. PROGRAM SET-UP SHEET</p><p>Part Name: Part Number:</p><p>Dimension: Tolerance:</p><p>Set-up No.:</p><p>PRESS # KEY TO SELECT, PRESS ENTER TO CONFIRM</p><p>1, 2, INCR</p><p>POS, NEG</p><p>POS, NEG</p><p>0, 3, 5</p><p>DIR, MA, MI, T.I.R., MEAN</p><p>CONT, PULSE</p><p>METRIC, INCH 1000, 300, 100, 30, 10 um .03, .01, .003, .001, .0003 inch</p><p>USE KEYPAD TO TYPE IN TOLERANCE LIMITS, CONTROL LIMITS, SETTING VALUES AND NOMINAL SIZE PRESS ENTER KEY ONCE FOR CORRECTION, TWICE TO CONFIRM</p><p>UPPER TOLERANCE LIMIT</p><p>UPPER CONTROL LIMIT</p><p>LOWER CONTROL LIMIT</p><p>LOWER TOLERANCE LIMIT</p><p>SETTING VALUE</p><p>NOMINAL SIZE</p><p>INSTRUCTION MANUAL ______8/97 RMS, Inc., - 19 -</p>

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