Producing a Quality Product

Producing a Quality Product

<p>Cell Separation in Downstream Biomanufacturing Simulation Standard Operating Procedure Laboratory Exercise</p><p>CMS Biotech Effective Date: Review Date: 1-25-10 1-26-10 SOP #300 Version #1 Page 1 of 2 Author: Mrs. L. Stroud CELL SEPARATION PROCEDURES 1.0 Purpose The purpose of this SOP is to specify the procedures for constructing a filtration apparatus in order to separate yeast cells from the product they made and how to determine the level of concentration of the product.</p><p>2.0 Scope This procedure describes the methods used to filter 25 mL of yeast broth from a bioreactor.</p><p>3.0 Responsibility All students and teachers shall be instructed in the correct construction of the filtration apparatus and testing procedures.</p><p>4.0 References Downstream Biomanufacturing Simulation Batch Record</p><p>5.0 Materials and Equipment Equipment 5.1 1 100 mL graduated cylinder</p><p>5.2 1 10 mL graduated cylinder</p><p>5.3 1 funnel</p><p>5.4 1 50 mL beaker</p><p>5.5 250 mL Flask</p><p>5.6 calculator</p><p>Materials for each Filtration Apparatus 5.7 1 coffee filter</p><p>5.8 Sand 2 tablespoons SOP #300</p><p>5.9 Gravel 1 tablespoon Page 2 of 2</p><p>5.10 25 mL of yeast broth with red dye added</p><p>6.0 Procedures 6.1 Place the funnel on top of the graduated cylinder.</p><p>6.2 Flatten the coffee filter. Fold it in half. Fold it in half again. Peel back one side of the filter so it forms a cone shape. Set the filter inside the funnel.</p><p>6.3 If your group has been assigned sand to add to your filtration apparatus, pour it in the coffee filter.</p><p>6.4 If your group has been assigned gravel to add to your filtration apparatus, pour it in the coffee filter.</p><p>6.5 Pour your yeast broth into the filter. As soon as it begins to drip, record the start time on your answer sheet. When it stops dripping, record the stop time and calculate the number of minutes and seconds it took to filter and record that time on your batch record.</p><p>6.6 Record the amount of filtrate that has collected in your graduated cylinder.</p><p>6.7 Record the appearance of the filter and other materials. </p><p>6.8 Determine the concentration percentage of your filtrate by comparing the color of the filtrate to the standard curve sample colors.</p><p>6.9 Calculate the percent yield by multiplying the concentration percentage times the volume of the filtrate and then dividing that number by the starting volume (25).</p><p>6.10 Measure 10 mL of water, from the flask, into the small graduated cylinder. </p><p>6.11 Pour the 10 mL of water to “wash” away any additional “product” that is trapped in the filter. </p><p>6.12 Record the new volume of filtrate and determine the concentration percentage and calculate the yield percentage. Record your data on your batch record.</p><p>6.13 Repeat steps 6.10, 6.11 and 6.12 two more times and record your data on your batch record.</p>

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