4321 N2 Air F5 H35 O2 Optional Fuel Gas/Valve Cable 228148 Optional Fuel Gas Console Fuel Gas D D 078201 FGS & Leads C 123925 024820 024819 123844 078203 C Negative Lead Shielded Torch Leads Shielded Torch & Gas Leads 228067 123662 3 Phase HF/PS Cable Optional 228050 Power 123670 C w/ Ground Nozzle Lead RHF 123666 Cooling Supply Lead 078172 HSD130 PAC Cooling Return Lead Torch 028440 Atm Vent Valve Assy 72" C Dry Cutting System Lifter 229105 LHF Plasma Cutflow (Optional Unit) Optional Plasma C Plasma Preflow Fuel Gas C Valve Assy Shield Shield 229130 200-208V/50-60 078194 240V/60 078195 380V/50-60 078196 400V/50-60 078197 Gas/Valve Cable 440V/50-60 078198 480V/60 078199 600V/60 078200 228053 220V/50-60 078204 Torch 220474 Positive Lead 123662 Workpiece HSD130 PAC C Dry Cutting System B RHF B THESE ITEMS ARE REQUIRED WHEN A RHF IS USED C WHEN A LHF IS USED SHIELDED TORCH LEADS CONNECT DIRECTLY TO 200-208V/50-60 078515 240V/60 078517 POWER SUPPLY 380V/50-60 078518 400V/50-60 078519 Machine Interface I/O Cable 440V/50-60 078520 480V/60 078521 123022 600V/60 078522 220V/50-60 078516 CNC Interface (Customer Supplied) A A ELECTRICAL SCHEMATIC: HSD130A POWER SUPPLY 013363 SHEET 1 OF 15 D 4321 7-5 4321 SHEET (PWM Drv A) C C 6-C1 INPUT POWER FROM FACILITY SHEET PE (PWM Drv C) C D D 6-B1 D L1 L2 L3 SHEET E 4-C1 SHEET A 5-A2 SHEET M 5-A2 SHEET RED RED/BLK RED RED BLK G SHLD BLK SHLD 3-C3 TB1 RED BLK 1 W J1.2 J1.4 J1 SHEET SHEET 1 1 3 4 5 6 3 V 2 2 J H 1 2 2 5-B2 7-A3 U J2 J4 3 20 19 4 PE BLU WHT J4 BLK RED GRN WHT 1 2 RED/BLK RED 120V RTN T1 120V HOT +5V +5V A4 1A 1A DUTY CYCLE DUTY CYCLE J2 VW 0 CH1 + 1 3 4 A3 2 1B 1B A2 300Vdc T2 C L1 A4 A10 C A CH1-L1 C CH1- C L2 B4 B4 1C 1C L1 SHEET L3 C4 0 CCCH1-CS2 CH1-CS1 L B3 C B CH1-L2 C CH1- L2 3-D1 B2 CON1 B10 CHOPPER SA T3 229101 2 4 3 C4 CH1 1 C30 1A 1B 1C J3 C2 J1 2 3 1 2 C10 1 BLK WHT GRN RED T1 J1.1 J5 BLK L2 BLK L3 BLK SHOWN WIRED FOR 480V SHIELD RED SHEET BLK SEE PAGES 8 AND 9 FOR B 4-D4 OTHER CONFIGURATIONS WHT BLU SHEET I 7-A3 SHEET F1 F2 SHEET K 5-B2 F 5-C4 B B BLK BLK CONTROL TRANSFORMER T2 YEL 24VAC RED 120VAC ORN 240VAC SHEET N 4-D4 A A ELECTRICAL SCHEMATIC: HSD130A POWER SUPPLY 013363 SHEET 2 OF 15 D 4321 7-6 4321 SHEET X 5-D1 D D YEL/BLK YEL SHEET J2 L 2-C1 SHEET (-)NEGATIVE AI 13-D2 R3 R2 R1 C1 10K 10K 10K 350UF R4 10 J5 PCB6 SHEET I/O 2-D1 G C2 SURGE INJECTION R5 041932 100K .22UF C C J1 SHEET J4 AJ 13-C2 PA .022UF C3 R6 10K CS1 J3 + (+)POSITIVE .22UF C4 R7 10K 1 3 2 J6.6 BLU BLK RED B SHEET B R 6-C1 BLK BLK J4 J3 PCB2 START CIRCUIT SA J5 J2.5 229106 C 120V RTN 1 RED J2.6 J6 RED 2 1 + 24V RED/BLK BLK 3 2 ENABLE D5 120V HOT SHEET SHEET 6-B1 Q P 4-C1 A A ELECTRICAL SCHEMATIC: HSD130A POWER SUPPLY 013363 SHEET 3 OF 15 D 4321 7-7 4321 SHEET B 2-C2 J3.17 J17 F5 BLK 1A 1 2 F6 1B U5 SHEET BLK 3 PHASE LOSS INPUT J8 J3.8 V 6-C1 4 F7 + BLU CLT SOL BLK 1C PCB3 1 5 – WHT POWER DISTRIBUTION PHASE LOSS OUTPUT 2 6 041935 J8 SHEET BLK D 2-A3 N 1 1 D J3.4 J4 WHT 2 2 1 F2 J11 J3.11 YEL 24VAC 24VAC BLK 2 F4 240VAC HOT 1 3 2 RED 120VAC 120VAC 4 3 5 4 ORN 240VAC 240VAC 6 5 WHT 240VAC RTN 6 SHEET S J3.14 J14 FAN 1 FAN 2 7-D4 BLU 1 +24V D1 120VAC J1 J3.1 CHP CHP WHT RED/BLK 5 2 +24V COM 1 D21 24VAC RED/BLK 6 3 2 BLU D54 Pump motor signal RED/BLK 7 4 +5V K2 3 FAN WHT RED 8 5 +5V COM D52 +24V 4 J12 RED F3 120VAC HOT RED 6 +15V D48 240VAC 5 2 2 RED FAN 2 CLT BLK 7 +/-15V COM 6 1 1 YEL D55 +5V RED/BLK FAN 1 CLT 8 -15V 7 D56 -15V RED/BLK K1 8 C RED/BLK C D57 +15V 9 CHOPPER RED POWER D12 Remote 10 F1 RED 11 SHEET K3 E 12 RED 2-D2 13 BLK RED/BLK SHEET 14 P 3-A2 – AC2 + 15 PUMP MTR RED 16 FAN 50HZ ONLY START CIRCUIT POWER 17 120VAC RTN 18 REMOTE ON/OFF BUS VOLTAGE OUTPUT VOLTAGE BUS LINE VOLTAGE OUTPUT LINE VOLTAGE PUMP MOTOR 240VAC HOT240VAC AC1 24VAC HOT 24VAC 24VAC RTN 24VAC PUMP MOTOR CNTRL PUMP MOTOR B + B SIGNAL SIGNAL 240VAC +24V TEST CONNECTOR – COM COM COM 24VAC COM J16 J12 J13 J2 J7 J9 1 2 121 2 1234 12 1 2 3 4 5 6 J3.16 J3.12 J3.13 J3.2 J3.7 SW1 WHT RED 1A 1 RED/BLK BLU BLU BLU BLK WHT WHT WHT WHT BLU FLOWSWITCH WHT RED DC POWER 1 2 SHEET 2A 2 Y 7-A2 SHEET 6-C1 AB J7 SHEET U 7-A2 1 2 SHEET RED RED/BLK T 6-D1 GRN/YEL 1X1 1 4 3 2 C CABLE: 123925 SHEET AC 10-B4 A GRN A LK B WHT ELECTRICAL SCHEMATIC: HSD130A POWER SUPPLY 013363 SHEET 4 OF 15 D 4321 7-8 4321 SHEET 6-D1 AK J3.5 J5 BLU 1 + CONTACTOR WHT PCB3 SHEET SHEET 2 D15 CONTACTOR POWER DISTRIBUTION J18 J3.18 X 3-D1 6-D1 W BLU YEL 3 + HV XFMR 041935 WHT BUS VOLTAGE INPUT 1 4 D14 HV XFMR 2 YEL/BLK VBGND 3 SHEET D 6-D4 AA J3.6 J6 D CABLE: 123885 1 D11 SV0-SHIELD SELECT 2 3 D10 SV1-PLASMA SELECT 4 5 D9 SV2-SHIELD OFFVALVE SHEET J21 J3.21 Z 7-A2 6 BLU A +5V 1 7 D8 SV3-PLASMA PREFLOW VIO COOLANT TEMP 2 8 VIO CHOPPER TEMP 3 9 D7 SV4-PLASMA CUTFLOW VIO MAGNETICS TEMP 4 10 VIO CHOPPER TEMP 2 5 11 D6 SV5-Atm VIO MAGNETICS TEMP 2 6 12 WHT 13 SV +5V COM 7 14 15 16 SVGND SHEET +5V) C F J3.19 J19 C 2-B2 RED 1 CHOPPER TEMP SENSOR 1A+ (A +5V) BLK 2 CHOPPER TEMP SENSOR 1A- 3 CHOPPER TEMP SENSOR 1B+ 4 CHOPPER TEMP SENSOR 1B- 5 CHOPPER TEMP SENSOR 2A+ 6 CHOPPER TEMP SENSOR 2A- 7 CHOPPER TEMP SENSOR 2B+ 8 CHOPPER TEMP SENSOR 2B- 9 120VAC RTN 120VAC COOLANT TEMP SENSOR + (A (A TEMP SENSOR + COOLANT SV3 SV4 SV5 10 SV2 SV1 HF XFMR CONTACTOR TEMP SENSOR - COOLANT TRANSFORMER TEMP SENSOR + TRANSFORMER TEMP SENSOR - + TEMP SENSOR 1A INDUCTOR - TEMP 1A SENSOR INDUCTOR + TEMP SENSOR 1B INDUCTOR - TEMP SENSOR 1B INDUCTOR + TEMP SENSOR 2A INDUCTOR - TEMP SENSOR 2A INDUCTOR + TEMP SENSOR 2B INDUCTOR - TEMP SENSOR 2B INDUCTOR 11 12 J3 J20 1 2 3 4 5 6117 8 9 10 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 1112 13 14 J3.3 J3.20 B B BLU RED BLU BLU RED/BLK RED RED RED/BLK WHT BLK WHT WHT RED/BLK RED/BLK RED/BLK RED/BLK RED RED RED RED RED/BLK RED 1 2 J10 1 2 M A J K AH 1 2 2-D3 2-D3 2-D1 2-B1 SV1 13-D3 SHEET SHEET SHEET SHEET SHEET RED/BLK RED RED/BLK RED RED/BLK RED RED/BLK RED GRN/YEL GRN/YEL GRN/YEL GRN/YEL GRN/YEL GRN/YEL 1X3 2 3 4 5 6 7 8 9 1 10 11 12 13 Vent CABLE: 123877 SV5 A A Plasma 2 6 8 5 1 3 7 9 4 10 11 12 13 14 14 SV4 Preflow SV3 OFF-VALVE 229105 ELECTRICAL SCHEMATIC: HSD130A POWER SUPPLY Shield SV2 013363 229105 SHEET 5 OF 15 D 4321 7-9 4321 PCB4 SHEET POWER SUPPLY CONTROL J305 5-D4 AA J4.305 041938 CABLE: 123885 1 SOLENOID VALVE 0 2 3 SOLENOID VALVE 1 4 J301 J4.301 SHEET AK 5 SOLENOID VALVE 2 BLU 5-D4 D +24V 1 D 6 WHT SHEET CONTACTOR 2 T 7 SOLENOID VALVE 3 BLU 4-A2 3 8 WHT SHEET PUMP 4 W 9 SOLENOID VALVE 4 BLU 5-D4 5 10 WHT HF 6 SHEET SOLENOID VALVE 5 R 3-B2 11 7 12 RED +12V 8 13 BLU WORK LEAD 9 FLS 14 BLK 10 J11.3 15 +5V BLU FLOWSWITCH 11 1 1 16 D48 COOLANT TEMP D59 HOLD OUTPUT WHT 12 2 2 BLU D52 CHOPPER TEMP D60 PILOT ARC PHASE LOSS 13 WHT D53 MAGNETICS TEMP D61 HF 14 SHEET 1 2 OVERPRESSURE 15 V 4-D1 J13 D54 CHOPPER TEMP 2 D62 PUMP 1 2 16 D55 MAGNETICS TEMP 2 D63 CONTACTOR D67 FLOWSWITCH D64 SVA BLU WHT C C D68 WORK LEAD D44 PLASMA START INPUT SHEET AB 4-A3 D69 PHASE LOSS D45 CNC CORNER CURRENT INPUT D70 OVERPRESSURE D49 HOLD IGNITION INPUT J302 J4.302 SHEET C RED 2-D2 D57 MOTION D51 CNC PIERCE COMPLETE INPUT +5V 1 BLK D58 RD ERROR PWM DRV A 2 3 PWM DRV B 4 SHEET 5 D RED 2-D2 6 BLK PWM DRV C 7 SHIELD 8 PWM DRV D 9 SHEET 10 Q RED 3-A4 +24V 11 BLK PA-E 12 RED 13 1 BLK VA SVA 14 2 B CNC INTERFACE CLEAR B CORNER CURRENT – CURRENT CORNER + CURRENT CORNER PIERCE – PIERCE + – HOLD + HOLD – START + START GND PWR CNC +24V MOTION-E MOTION-C RDERR-E RDERR-C CNC +24V +24V J300 J303 1 2 1 20 2 21 3 22 4 23 5 24 6 25 7 26 8 27 9 2810 2911 30123113 32 1433 1534 16 35 1736 18 37 19 A 123887 A 1X4 1 20 2 21 3 22 4 23 5 24 6 25 7 26 8 27 9 2810 2911 30123113 32 1433 1534 16 35 1736 18 37 19 ELECTRICAL SCHEMATIC: HSD130A POWER SUPPLY 013363 SHEET 6 OF 15 D 4321 7-10 4321 D D J105 FLASHCS\ SHEET PCB4 1 S POWER SUPPLY CONTROL SPISIMO 4-D4 J4.100 J100 2 041938 BLU +24V 3 1 +3.3V WHT PWR GND 4 2 SPICLK 3 5 BLU +5V 0 4 6 WHT GND SPISOMI 5 7 RED +15V SD CARD 6 8 BLK COM 9 7 FLASHCD\ YEL -15V 10 8 FLASHWP\ 11 12 13 J104 14 TMS COM 1 15 TRST\ TP3 TP1 TP12 TP8 TP13 TP5 2 TDI C 3 C COM 4 J106 +5V COM 5 TP11 TP7 1 1/2 1/2 1/2 1/2 1 1 6 2 TDO TX+ 7 JTAG 3 TX- 8 MFG TEST 4 TCK RX+ 9 1/3 1/3 5 RX- 10 6 11 TP6 7 12 EMU0 13 EMU1 J204 J4.204 14 A +5V +15V CAN GND +15V COM PRESS B +15V TEMP COOLANT CANL CANH +15V COM PRESS A CHOPPER TEMP MAGNETICS TEMP TEMP 2 CHOPPER MAGNETICS TEMP 2 COM CAN +24V CAN CHOPPER SENSOR A CHOPPER SENSOR B CHOPPER SENSOR C -15V CHOPPER SENSOR D COM BUS INPUT VOLTAGE COM INPUT LINE VOLTAGE 1 1/3 2 COM 3 121 PRESS C 4 P3-GREEN C CABLE: 123878 B B J101 J103 J200 J201 J202 J203 1 2 1 6 2 7 3 8 4 9 5 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 1 243 J4.101 J4.200 J4.201 J4.202 J4.203 SHEET 11-B4 AG SHIELD BLK RED BLK RED BLU VIO VIO VIO VIO VIO WHT BLU WHT BLU WHT SHIELD RED GRN WHT BLK RED GRN WHT BLK 1X2 SHIELD 1 CABLE: 123886 P1-YELLOW P2-BLUE 6 CABLE: 123844 BLK BLK CABLE: 123878 CABLE: 123878 2 RED RED 7 CC Y U Z BLK BLK H I 3 8 4 4-A2 4-A2 5-D1 2-C1 2-B1 SHEET SHEET SHEET RED RED SHEET SHEET A 9 A 5 ELECTRICAL SCHEMATIC: HSD130A POWER SUPPLY 013363 SHEET 7 OF 15 D 4321 7-11 4321 INPUT POWER INPUT POWER FROM FACILITY FROM FACILITY PE PE L3 WIRED FOR 480V 60HZ L3 WIRED FOR 240V 60HZ L2 L2 L1 L1 TB1 TB1 D 1 U 1 U D V V 2 T1 2 T1 W W 3 A4 1A 3 A4 1A 4 PE VW 4 PE V W A30 A30 A2 1B A2 1B L1 A4 A10 L1 A4 A10 L2 B4 B4 1C L2 B4 B4 1C L3 C4 B30 L3 C4 B30 B2 CON1 B2 014282 CON1 014282 B10 B10 C4 C4 F1 F2 C30 F1 F2 C30 C2 C2 C10 C10 T1 T1 BLK WHT GRY WHT T2 T2 C C INPUT POWER INPUT POWER FROM FACILITY FROM FACILITY PE PE L3 WIRED FOR 200-208V 50-60HZ L3 WIRED FOR 400V 50-60HZ L2 L2 L1 L1 TB1 1 U V 2 T1 W T1 3 A4 1A PE A4 1A 4 V W A30 V W 0 A2 1B B