Pre-Feasibility Report for Shakambhari Ispat & Power Limited {Category “A” – Expansion Project} Expansion of Shakambhari Ispat & Power Limited plant for production of 0.7875 million tons per annum Crude Steel, 0.214272 million tons per annum Ferro- Alloys (maximum) along with allied facilities at Village: Parvatpur Madandih Radhamadabpur, P.O. Bortoria, Tehsil: Raghunathpur, District: Purulia, West Bengal Prepared by: Environment Consultant Vardan Environet (QCI NABET Accredited EIA Consultant) 82-A, SECTOR-5, IMT MANESAR, GURUGRAM (HARYANA) Contact No. 0124-4343752, 09953147268 www.vardan.co.in CONTENTS Chapter Description Page no. 1. EXECUTIVE SUMMARY 4 2. INTRODUCTION OF PROJECT & BACKGROUND INFORMATION 2.1 Identification of Project & Project Proponent 14 2.2 Brief Description of Project 16 2.3 Project Proponent 21 2.4 Need for the project and importance to the region 21 2.5 Imported Vs. Indigenous Production 22 2.6 Demand Supply Gap 22 2.7 Domestic / Export Market 23 2.8 Employment Generation due to the Project 23 3. PROJECT DESCRIPTION 3.1 Type of Project including Interlinked and Independent 25 Project 3.2 Location 26 3.3 Details of Alternative Site Considerations 26 3.4 Size and Magnitude of Operations 27 3.5 Process Details 30 3.6 Raw Materials Requirement 65 3.7 Resource Optimization 67 3.8 Solid Waste Generation & Management 68 3.9 Plant Layout Drawing 70 4 SITE ANALYSIS 4.1 Connectivity 71 4.2 Land Form, Land Use and Land Ownership 71 4.3 Topography of the Land 71 4.4 Proposed Land Use Pattern 72 4.5 Existing Infrastructure 72 4.6 Soil Classification 72 4.7 Climate Data 73 5 PLANNING BRIEF 5.1 Planning Concept 74 5.2 Population Projection 74 5.3 Land Use Planning 74 5.4 Assessment of Infrastructure Demand 75 5.5 Amenities / Facilities 75 Chapter Description Page no. 6 PROPOSED INFRASTRUTURE 6.1 Industrial Area (Processing Area) 76 6.2 Residential Area (Non-processing Area) 76 6.3 Greenbelt 76 6.4 Connectivity 76 6.5 Drinking Water Management 76 6.6 Sewage System 76 6.7 Industrial Waste management 76 6.8 Power Requirement & Supply / Source 77 7. REHABILITATION & RESETTLEMENT (R&R) PLAN 78 8. PROJECT SCHEDULE & COST ESTIMATE 8.1 Project Schedule 79 8.2 Cost Estimate 79 9. ANALYSIS OF PROPOSAL 80 M/s Shakambhari Ispat & Power Limited Pre-Feasibility Report CHAPTER 1 EXECUTIVE SUMMARY 1.0 PREFACE M/s Shakambhari Ispat & Power Limited (SIPL) is an existing steel plant at village- Parvatpur, Radhamadhabpur, Madandih, PO: Bortoria, Tehsil: Raghunathpur, District: Purulia, in West Bengal. Company was incorporated on 19th October, 2001 under the Companies Act, 1956 (No. 1 of 1956) and is having Company Incorporation Number U27109WB2001PLC093869 as Ma Chhinnamastika Steel & Power Private Limited. The company subsequently has changed its name from Ma Chhinnamastika Steel & Power Private Limited to Shakambhari Ispat & Power Ltd w.e.f 30.12.2010. The company obtained Environmental Clearance (EC) from MoEFCC vide F. No. J- 11011/201/2013-IA.II(I) on 21st December, 2016 for expansion of the existing steel plant. The Environmental Clearance was subsequently amended by MoEF&CC on 29th April, 2020. The configuration and capacities of the plant as per the EC and subsequent amendment is as follows: Table 1.1: Configuration and Production Capacity of the Plant as per EC and subsequent amendment Sl. Facilities Configuration and Final Configuration as per No. Production Capacity as per Amendment issued on EC dated 21.12.2016 29.04.2020 Configuration Production in Configuration Production in TPA TPA 1. Coal Washery -- 740,000 -- 740,000 2. Iron Ore -- 630,000 -- 630,000 Beneficiation Plant 3. Pellet Plant 1x1870 TPA 582,000 1x1870 TPA 582,000 4. Sponge Iron Plant 3x100 TPD 544,000 4x100 TPD 544,000 4x350 TPD 2x350 TPD 1x600 TPD 1700 TPD 1700 TPD 5. Sinter Plant 1x20 m2 198,000 1x20 m2 198,000 6. Mini Blast Furnace 1x350 m3 249,900 1x350 m3 249,900 7. Induction Furnace 1x8 Ton 523,950 9x25 Ton 523,950 with LRF / VOD 2x15 Ton Page | 4 M/s Shakambhari Ispat & Power Limited Pre-Feasibility Report Sl. Facilities Configuration and Final Configuration as per No. Production Capacity as per Amendment issued on EC dated 21.12.2016 29.04.2020 2x35 Ton 4x25 Ton 8 Rolling Mill 1000 TPD 300,000 1000 TPD 300,000 9 Lime Plant 250 TPD 80,000 250 TPD 80,000 10 Oxygen Plant -- 225 TPD -- 225 TPD 11 Ferro-alloys Plant 4x12 MVA Fe-Mn 36608 4x9 MVA 63,150 Fe-Mn Si-Mn 26542 / Si-Mn/ Fe- Cr., Fe-Si,/ Pig Iron 12 AFBC Boilers -- 65 MW -- 62 MW 13 WHRB Boilers -- 34 MW -- 37 MW CTE for establishments of the above units was obtained from WBPCB on 16.03.2017 vide memo no. 101-2N-21/2012€ and CTE for the amendment of the EC was obtained from WBPCB vide memo no. 245-2N-21/2012€ dated 09.09.2020 and vide memo no. 246- 2N-21/2012€ dated on 14.09.2020. The status of Implementation of the project under the existing EC is as follows: Table 1.2: Status of Implementation of the Project under the Existing EC Plant As per EC granted by MoEFCC Implementation Status on 21.12.2016 & ammended on 29.04.2020 Unit Capacity in Operating Under To be TPA implementation Implemented Coal Washery -- 740,000 No No Yes Iron Ore -- 630,000 Shall be Beneficiation implemented Plant under the No No proposed project with changed configuration Pellet Plant 1x1870 TPA 582,000 Shall be implemented under the No No proposed project with changed configuration Sponge Iron 4x100 TPD 544,000 Implemented Page | 5 M/s Shakambhari Ispat & Power Limited Pre-Feasibility Report Plant As per EC granted by MoEFCC Implementation Status on 21.12.2016 & ammended on 29.04.2020 Unit Capacity in Operating Under To be TPA implementation Implemented Plant 2x350 TPD 1x600 TPD 1700 TPD Sinter Plant 1x20 m2 198,000 Shall be implemented under the No No proposed project with changed configuration Mini Blast 1x350 m3 249,900 No No Yes Furnace Induction 9x25 Ton IF 7x25 Ton IF Furnace with LRF LRF 1x30 Ton 2x25T LRF:1x30T 523,950 & CCM / VOD & CCM 3x6/11m 3x6/11m Rolling Mill 1,000 TPD 300,000 Implemented Lime Plant 250 TPD 80,000 No No Yes Oxygen Plant -- 225 TPD No No Yes Ferro-alloys 63,150 Fe-Mn / Si-Mn/ Fe- 2x9 MVA 2x9 MVA Plant 4x9 MVA Nil Cr., Fe-Si,/ Pig 31,575 TPA 31,575 TPA Iron AFBC (36 TPH) – 8.5 - - MW AFBC / CFBC --- 62 MW CFBC (100 CFBC (120 TPH) – TPH) – 25 - 28.5 MW MW WHRB @4x100TPD - - DRI – 8 MW WHRB @2x WHRB --- 37 MW 350TPD DRI- - - 15 MW WHRB @1x 1 X 31 MW 600TPD DRI- Nil turbine 14 MW Company has obtained Consent to Operate (CTO) valid till 31.07.2023 from WBPCB for the operating Units. Page | 6 M/s Shakambhari Ispat & Power Limited Pre-Feasibility Report 2.0 THE PROJECT M/s Shakambhari Ispat & Power Limited has proposed for expansion of its existing steel plant by installation of following facilities on total plant area of 81.103Ha (200.41Acres). Table 1.3: Configuration and Production Capacities of the existing & Proposed Units Sl. Units Existing as per present EC Configuration & Production Remark No after Expansion Configuration Production Configuration Production TPA TPA 1. Coal Washery -- 740,000 --- 740,000 No expansion 2. Iron Ore -- 630,000 -- 1,000,000 Change in configuration Beneficiation and production Plant 3. Pellet Plant 1x1870 TPD 582,000 1x2835TPD 850,000 Change in configuration and production 4. Sponge Iron 4x100 TPD 544,000 4x100 TPD 910,800 By installation of Plant 2x350 TPD 2x350 TPD additional 1x600 TPD 1x600 TPD 2x600 TPD DRI Kiln, increasing the productivity and increasing no. of operating days from 320 to 330 days 5. Sinter Plant 1x20 m2 198,000 1x90 m2 795,600 Change in configuration and production 6. Mini Blast 1x350 m3 249,900 1x350 m3 416,500 Increase in production Furnace for the existing MBF by increasing the productivity from 2.4 t/d m3 to 3.4 t/d m3 7. Induction 9x25 Ton IF 523,950 9x25 Ton IF 787,500 Increase in production Furnace with LRF 1x30 Ton LRF 1x30 Ton from the existing LRF / VOD & CCM & CCM facilities by increase in 3x6/11m 3x6/11m transformer rating, Charge mix leading to enhance Heats per Day per Furnace 8. Rolling Mill 1,000 TPD 300,000 2x1000 TPD 660,000 By installation of additional 1x1000 TPD RM#2 and increasing no. of operating days from 300 to 330 9. Lime Plant 250 TPD 80,000 250 TPD 80,000 No expansion 10. Reheating - - 1x25TPH - Under proposed Page | 7 M/s Shakambhari Ispat & Power Limited Pre-Feasibility Report Sl. Units Existing as per present EC Configuration & Production Remark No after Expansion Configuration Production Configuration Production TPA TPA Furnace expansion 11. Oxygen Plant -- 225 TPD -- 225 TPD No expansion 12. Ferro-alloys 4x9 MVA Fe-Mn / Si- 8x9 MVA Fe-Mn / Si- Installation of Plant Mn/ Fe- Mn/ Fe-Cr., additional 4x9 MVA Cr., Fe-Si,/ Fe-Si,/ Fe-Si- furnace. Pig Iron Cr/ Pig Iron (63,150 (214,272 max.) max.) 13. AFBC / CFBC --- 62 MW --- 62 MW No expansion 14. WHRB – DRI -- 37 MW --- 55 MW Additional 16 MW from new 1x600 TPD DRI Blast Furnace --- --- --- 9 MW Kiln and 2 MW from Gas based the existing WHRB of 1x600 TPD Total WHRB --- 37 MW --- 64 MW Total CPP --- 99 MW -- 126 MW Producer Gas 6 x 4000 24,000 Proposed under 15.