IHS Automotive | Supplying Toyota Contents Overview .......................................................................................................................................................................... 6 Global market overview .............................................................................................................................................. 6 Financial data ............................................................................................................................................................... 6 Toyota financial overview ........................................................................................................................................... 7 Product and platform strategy ...................................................................................................................................... 8 Strategy review ............................................................................................................................................................ 8 Major model programmes .......................................................................................................................................... 8 Corolla ......................................................................................................................................................................... 8 Camry .........................................................................................................................................................................11 Prius ........................................................................................................................................................................... 13 Yaris/Vitz .................................................................................................................................................................... 14 RAV4 .......................................................................................................................................................................... 14 Etios ........................................................................................................................................................................... 15 Innova ........................................................................................................................................................................ 16 Tacoma & Tundra ....................................................................................................................................................... 16 Land Cruiser ...............................................................................................................................................................17 Hiace.......................................................................................................................................................................... 18 Platform strategy ....................................................................................................................................................... 19 Major platforms ......................................................................................................................................................... 20 1. MC-M (inc. Toyota Camry, RAV4, Prius, Highlander, Avalon, Avensis, Lexus RX) .................................................... 20 2. MC-C (inc. Toyota Corolla, Auris, Verso, Lexus CT, Scion tC, xB) ........................................................................... 21 3. IMV (Toyota Hilux, Fortuna, Innova) ......................................................................................................................... 21 4. NBC2 (inc. Toyota Vitz/Yaris, Belta, Aqua) .............................................................................................................. 22 5. D91B (Daihatsu Mira, Tanto, Toyota Pixis) ............................................................................................................... 23 6. F2 (inc. Toyota Hilux, Land Cruiser Prado) .............................................................................................................. 23 7. J (inc. Daihatsu Terios and Toyota Avanza) .............................................................................................................. 23 8. EFC (Toyota Etios) .................................................................................................................................................. 24 9. F1 (inc. Toyota Land Cruiser (200), Tundra, Lexus LX) ............................................................................................ 24 10. N (inc. Toyota Crown Royal, Crown Majesta, Lexus GS, LS) ................................................................................. 24 Component-sharing .................................................................................................................................................. 25 Volume planning ........................................................................................................................................................ 25 Production strategy ...................................................................................................................................................... 27 Production strategy overview .................................................................................................................................. 27 Manufacturing network............................................................................................................................................. 27 JAPAN ....................................................................................................................................................................... 29 NORTH AMERICA ...................................................................................................................................................... 31 CHINA ........................................................................................................................................................................ 33 EUROPE .................................................................................................................................................................... 35 INDIA & SOUTH-EAST ASIA....................................................................................................................................... 36 LATIN & SOUTH AMERICA ........................................................................................................................................ 38 SOUTH AFRICA AND AUSTRALIA ............................................................................................................................. 39 Internal supply networkSAMPLE ............................................................................................................................................ 39 Modularisation strategy ............................................................................................................................................ 41 IHS Automotive SupplierBusiness COPYRIGHT NOTICE AND LEGAL DISCLAIMER © 2013 IHS. 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All products, company names or other marks appearing in this publication are the trademarks and property of IHS or their respective owners. 2013 edition 2 © 2013 IHS IHS Automotive | Supplying Toyota Supplier parks ............................................................................................................................................................ 41 Cluster of reference .................................................................................................................................................. 42 Tokai .......................................................................................................................................................................... 42 Kanto ......................................................................................................................................................................... 44 Kansai ........................................................................................................................................................................ 45 Strategies for manufacturing efficiency ................................................................................................................ 46 Purchasing strategy ....................................................................................................................................................