Cat.No.E1E-011-01 SPECIALITY PIPE AND TUBE FOR BOILER AND PETROCHEMICAL PLANT http://www.jfe-steel.co.jp/en/ TOKYO HEAD OFFICE Hibiya Kokusai Building, 2-3 Uchisaiwaicho 2-chome, Chiyodaku, Tokyo 100-0011, Japan Phone : (81)3-3597-3111 Fax : (81)3-3597-4860 NEW YORK OFFICE JFE Steel America, Inc., New York Office 350 Park Avenue, 27th FI., New York, NY 10022, U.S.A. Phone : (1)212-310-9320 Fax : (1)212-308-9292 HOUSTON OFFICE JFE Steel America, Inc., Houston Office 10777 Westheimer, Suite 1010 Houston, TX 77042, U.S.A. Phone : (1)713-532-0052 Fax : (1)713-532-0062 BRISBANE OFFICE JFE Steel Australia Resources Pty Ltd. Level 19, CPA Centre, 307 Queen St, Brisbane, QLD 4001, Australia Phone : (61)7-3229-3855 Fax : (61)7-3229-4377 RIO DE JANEIRO OFFICE JFE Steel do Brasil LTDA, Rio de Janeiro Office Praia de Botafogo, 228 Setor B, Salas 508 & 509, Botafogo, CEP 22359-900, Rio de Janeiro-RJ, Brazil Phone : (55)21-2553-1132 Fax : (55)21-2553-3430 LONDON OFFICE JFE Steel Corporation, London Office 8th Floor, International Press Centre, 76 Shoe Lane, London EC4A 3JB, U.K. Phone : (44)20-7583-1133 Fax : (44)20-7583-1144 NEW DELHI OFFICE JFE Steel India Private Limited 1101, 11th Floor, Unitech‘s Signature Tower, Tower-A, South City-I, NH-8, Gurgaon, Haryana, 122002, India Phone : (91)124-426-4981 Fax : (91)124-426-4982 SINGAPORE OFFICE JFE Steel Asia Pte. Ltd. 16 Raffles Quay, No. 15-03, Hong Leong Building, 048581, Singapore Phone : (65)6220-1174 Fax : (65)6224-8357 BANGKOK OFFICE JFE Steel Corporation, Bangkok Office 22nd Floor, Abdulrahim Place 990, Rama IV Road, Bangkok 10500, Thailand Phone : (66)2-636-1886 Fax : (66)2-636-1891 JAKARTA OFFICE JFE Steel Corporation, Jakarta Office 15th Floor Summitmas II, JL Jendral Sudirman Kav. 61-62, Jakarta 12190, Indonesia Phone : (62)21-522-6405 Fax : (62)21-522-6408 MANILA OFFICE JFE Steel Corporation, Manila Office 23rd Floor 6788 Ayala Avenue, Oledan Square, Makati City, Metro Manila, Philippines Phone : (63)2-886-7432 Fax : (63)2-886-7315 SEOUL OFFICE JFE Steel Korea Corporation 6th Floor. Geumgang-Tower. 889-13, Daechi-dong, Gangnam-gu, Seoul, 135-570, Korea Phone : (82)2-3468-4130 Fax : (82)2-3468-4137 BEIJING OFFICE JFE Steel Corporation, Beijing Office 1720 Beijing Fortune Building No.5, Dongsanhuan North Road, Chaoyang District, Beijing, 100004, P.R.China Phone : (86)10-6590-9051 Fax : (86)10-6590-9056 SHANGHAI OFFICE JFE Consulting (Shanghai) Co., Ltd. Room No.2112, Lippo Plaza, 222 Huai Hai Road(M), Shanghai 200021, P.R.China Phone : (86)21-5396-5610 Fax : (86)21-5396-5611 GUANGZHOU OFFICE JFE Consulting (Guangzhou) Co., Ltd. Room 3901, Citic Plaza, 233 Tian He North Road, Guangzhou 510613, P.R.China Phone : (86)20-3891-2467 Fax : (86)20-3891-2469 Notice While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at the reader’s risk and no warranty is implied or expressed by JFE Steel Corporation with respect to the use of information contained herein. The information in this publication is subject to change or modification without notice. Please contact the JFE Steel office for the latest information. 0810R(0403)1 JTR Printed in Japan Contents Introduction 1 Chronology of Chita Works 2 Location of Chita Works 4 Tubular Products and Applications 6 Manufacturing Process and Equipment Seamless Pipe Process Equipment 8 Special Steel Pipe Process Equipment 10 Introduction ERW Pipe Process Equipment 12 Quality Assuarance System 14 Boilers play an important role in various types of plants for the Research and Development 17 power and chemical industry. With the progress of these industries, Size Availability 1. Hot Finished Seamless Pipe and Tube Small Diameter 18 modern boilers have become larger in size and the temperature, as Medium Diameter 20 well as the pressure, has increased. Therefore, the steel pipes used 2. Cold Finished Pipe and Tube 22 (Seamless and Electric-Resistance-Welded) within them must be of a higher quality. 3. Electric-Resistance-Welded Pipe and Tube 23 Chita Works is one of the world's largest specialized steel pipe mills, Reference of Specification 1. ASTM/ASME : Steel Tubes for Heat Transfer (2003) manufacturing high quality steel pipe for boilers and heat (1) Chemical Requirements and Tensile Requirements 24 exchangers using integrated processes ranging from raw materials (2) Test and Examination 26 2. ASTM/ASME : Steel Pipes for Piping (2003) to final quality control. Using their ample knowledge and (1) Chemical Requirements and Tensile Requirements 28 experience, JFE Steel Corporation has installed up-to-date (2) Test and Examination 30 Comparison of Specifications 34 manufacturing and inspection facilities at Chita Works. Furthermore, Marking and Packaging 38 Chita Works includes a fully expanded research division, which is For Inquiring and Ordering 40 making vigorous endeavors in research and development to meet the highly sophisticated needs of the individual users. JFE Steel strives for the complete satisfaction of its customers and looks forward to their continued patronage. Boiler Tubes Pipes for Piping Use HRSG module Plant piping 1 Contents Introduction 1 Chronology of Chita Works 2 Location of Chita Works 4 Tubular Products and Applications 6 Manufacturing Process and Equipment Seamless Pipe Process Equipment 8 Special Steel Pipe Process Equipment 10 Introduction ERW Pipe Process Equipment 12 Quality Assuarance System 14 Boilers play an important role in various types of plants for the Research and Development 17 power and chemical industry. With the progress of these industries, Size Availability 1. Hot Finished Seamless Pipe and Tube Small Diameter 18 modern boilers have become larger in size and the temperature, as Medium Diameter 20 well as the pressure, has increased. Therefore, the steel pipes used 2. Cold Finished Pipe and Tube 22 (Seamless and Electric-Resistance-Welded) within them must be of a higher quality. 3. Electric-Resistance-Welded Pipe and Tube 23 Chita Works is one of the world's largest specialized steel pipe mills, Reference of Specification 1. ASTM/ASME : Steel Tubes for Heat Transfer (2003) manufacturing high quality steel pipe for boilers and heat (1) Chemical Requirements and Tensile Requirements 24 exchangers using integrated processes ranging from raw materials (2) Test and Examination 26 2. ASTM/ASME : Steel Pipes for Piping (2003) to final quality control. Using their ample knowledge and (1) Chemical Requirements and Tensile Requirements 28 experience, JFE Steel Corporation has installed up-to-date (2) Test and Examination 30 Comparison of Specifications 34 manufacturing and inspection facilities at Chita Works. Furthermore, Marking and Packaging 38 Chita Works includes a fully expanded research division, which is For Inquiring and Ordering 40 making vigorous endeavors in research and development to meet the highly sophisticated needs of the individual users. JFE Steel strives for the complete satisfaction of its customers and looks forward to their continued patronage. Boiler Tubes Pipes for Piping Use HRSG module Plant piping 1 Chronology of Chita Works Chita Works : Marking out new directions for challenge History of Cast and Tubular Products 1943 Chita Works established as special steel plant. along the coordinates of history and tech nology. 1945 Steelmaking shop begins operation. 1949 South casting shop begins operation. 1950 Kawasaki Steel Corporation established. Chita Works began operation in 1943 as part of Kawasaki Heavy 1953 Demming implementation prize. Industries. The plant was originally constructed to produce special 1961 North casting shop begins operation. steels, and manufacture various types of molds, rolling rolls, and Spiral tube mill begins operation. other cast steel products. When Kawasaki Steel Corporation was 1964 Medium diameter ERW pipe mill (14''mill) begins operation. established in 1950, Chita Works became a part of the new 1970 Small diameter seamless pipe mill begins operation. 1971 Butt-welded tube mill begins operation. company. At that time, the production system was completely OCTG production equipment start up. renovated in response to the needs of the time and Chita Works 1972 Small diameter ERW pipe mill begins operation. became a specialty plant mainly producing steel pipes. Beginning 1978 Medium diameter seamless pipe mill begins operation. with the construction of a large diameter spiral tube mill in 1961, a Medium diameter ERW pipe mill (26''mill) begins operation. succession of new pipe-making shops was built. This established a 1979 V-process casting equipment start up. production system that covered all types of steel pipe from butt- 1981 Cumulative pipe production at Chita Works reaches 10 million welded tube to seamless. tons. 1983 High grade special OCTG production equipment expanded. In April 2003, the operations of Kawasaki Steel and NKK were Development of numerical control (NC) rolling technology for reorganized, and Chita Works was reborn as part of JFE Steel Challenge seamless pipe. Corporation. (Awarded the Okochi Memorial Special Production Prize) Chita Works has now become one of the world's leading pipe- 1985 ERW pipe production technology using full cage forming making plants, boasting the world's most complete product line of method. pipe and tubular products made at a single facility. Chita Works is (Awarded the Aida A ward of Japan Society for Technology of Plasticity. constantly aware of their mission to contribute to society by 1990 CBR forming mill for stainless ERW pipe started up. developing and applying the world's most advanced technologies. Modernization of small diameter heavy wall ERW pipe mill. With this in mind, they will continue to meet the diverse needs of Stainless flexible tubing mill begins operation. their customers with the highest levels of product quality. Square pipe (square column) production equipment started up.