R T R E S U M ED 013 931 VT 002 762 GLAZING WORKBOOK. DY- DATES, NEIL W. AND OTHERS CALIFORNIA STATE DEFT. OF EDUCATION, SACRAMENTO PUD DATE 67 EDRS PRICE MF-.E1.50 HC NOT AVAILADLE FROM EDRS. 347P. DESCRIPTORS- *STUDY GUIDES, *TRADE AND INDUSTRIAL EDUCATION, *APPRENTICESHIPS, *GLAZIERS, GLASS, THE TECHNICAL INFORMATION IN THIS STUDY GUIDE WAS PLANNED AND WRITTEN UNDER THE DIRECTION OF THE STATE EDUCATIONAL COMMITTEE FOR THE GLAZING TRADE FOR USE AS RELATED CLASSRCCN INSTRUCTION IN THE GLAZING APPRENTICE TRAINING PROGRAM. THE UNITS ARE (1) THE APPRENTICE GLAZIER . AND HIS TRADE,. (2) BASIC MATHEMATICS,(3) APPLIED MATHEMATICS;(4) DLUEPRINT READING AND SKETCHING,(5) TCI)LS AND EQUIPMENT,(6) MATERIALS,(7) GLASS PROCESSING, (8) INSTALLATION,(9) SUSPENDED GLAZING; AND (10) SPECIAL Z3S. TOPIC ASSIGNMENTS WITHIN EACH UNIT HAVE AN INTRODUCTION OF BACKGROUND INFORMATION AND AN OUTLINE OF MAJOR POINTS IN QUESTION FORM, A SECTION OF RELATED INFORMATIONp A STUDY ASSIGNMENT FROM SUPPLEMENTARY MATERIALS, A STUDY GUIDE CC EXERCISES TO BE COMPLETED, AND A CHECKUF TEST OF TRUE-FALSE QUESTIONS FOR STUDENT SELF - EVALUATION. A RECORD OF TOPICS COMPLETED MAY DE KEPT IN THE STUDY GUIDE INDEX. THE STUDY CF THIS 144 -HOUR COURSE DY INDENTURED APPRENTICES CC A GROUP OR INDIVIDUAL BASIS IS TO OE DIRECTED BY A QUALIFIED JOURNEYMAN CF THE TRADE. THE TOPICS CONTAIN DETAIL CONSTRUCTION DRAWINGS AND PHOTOGRAPHIC AND LINE - DRAWING ILLUSTRATICNS. A GLOSSARY C TERMS AND A LIST OF REQUIRED ANDRECOMMENDEDINSTRUCTICNAL MATERIALS SUCH AS REFERENCE COOKS, CATALOGS, BROCHURES, AND INSTALLATION MANUALS ARE INCLUDED. TESTDCKS AND FINAL EXAMINATIONS ARE AVAILABLE TO THE INSTRUCTOR. THIS DOCUMENT IS AVAILABLE FOR $3.00 FROM BUREAU OF INDUSTRIAL EDUCATION, CALIFORNIA STATE DEPARTMENT OF EDUCATION, 721 CAPITOL MALL, SACRAMENTO, CALIFORNIA 95814. (HC) rTj e.44 I f. lIgnIt't411,I,tIttitI ti.tIlit/Itt t;tt'..0I'; 0', ,1 Ifill ,, ; ''..'1th W... ' iI.:I LI'k :I,, Ii;111."1 ''t.4, :',4,;,I 't," tit' IIIs"V'It 4 t ,l' j4I.4 I Id!. I'; IIII.' 1 Glazing r 0 _ . I4e e , . 041"," .'I' II 1, I IrIII, IItI. ' I" ' ttIt '1 I II I 111.. I, , o.1 ; , 41, ,,,,:i`,:.',. ,,,'' , Workbook 1:1,4, '11,'''..'..1. , ., . - . ., . II.'111; 'i,'1';; ': ,.. 11;ki111,;i ' .1.1,1. 1i1;,:', "` 1!;',:;;;,;"`;' . '.1,,',i,iiiiii I 11`11' !_si:;;I, ,1; ;;;1"1;'Iliti ;t' , ,; hJl l'i,,Ii,',1,, :i ...... _ . , , . _ , ......_..,. .1. ' ', 4 f ', ,,,,14 . I , II; 1 , Ili!' 410, it li'i , c. 1 li CALIFORNIA STATE DEPARTMENT OF EDUCATION , : ,i,:,'' " . :4;;' 1';' ' 12 ..'" . MAXRAFFERTY-Superintendent of Public Instruction Sacramento 1967 . ,.. ' , ", :.. " 4 , it: "IIIt I .ti. Ii IIII 4. tIii II ,..mommarer rwrommemomonarr.rusur, a tv' 0 14 AO, I svg. 44. .dtait 4 .44L wereczarea 'NI* f't 10 It t--"" Related Training Record A column labeled "Assignment Date" has been provided at the right-hand side of each page in the Contents. Whenever your instructor assigns a topic, he should write this date in the appropriate blank. When you have com- pleted the topic satisfactorily, your instructor should place his initials next to the assignment date. If this procedure has been followed, and you should transfer from one school to another, you will have an accurate record of the work you have completed. It should never be necessary for you to duplicate work on topics already studied or to skip topics not previously assigned. In order to provide other school records needed, be sure to fillin below your name, home address, and telephone number. Then ask your instructor to fill in the official date of your enrollment in his class and to s;gn his name. 1 NAME ADDRESS_ PHONE DATE ENROLLED INSTRUCTOR(S) Glazing Workbook Prepared Underthe Directionof the BUREAU OFINDUSTRIALEDUCATION RICHARD S.NELSON Chief of Bureau WALLACETHEILMANN Supervisor ofInstructionalMaterials "PERMISSION TO REPRODUCETHIS COPYRIGHTED MATERIAL HAS BEENGRANTED By TheCalifornia State Department of Education TO ERIC AND ORGANIZATIONSOPERATING UNDER AGREEMENTS WITH THE U.S.OFFICE OF EDUCATION. FURTHER REPRODUCTIONOUTSIDE THE ERIC SYSTEM REQUIRESPERMISSION OF THE COPYRIGHT OWNER." Copyright, 1967 by California State Departmentof Education Foreword The organization of related training courses for apprentices to sup- plement their work at the trade is relatively new.These courses are highly specialized, and few commercially prepared training manuals related to course content are available.Accordingly, the California State Department of Education has been given the assign- ment of developing relevant instructional materials. The Depart- ment meets this responsibility primarily through the Bureau of Industrial Education. We are confident that the apprentices who have chosen to work in this trade, as well as the journeymen who are instructing them, will find participation in the related training course both helpful and stimulating. Superintendent of Public Instruction Preface The Bureau of Industrial Education hasresponsibility for making availableto the apprentice relatedinstructional materials requiredfor use in the train- ing programs offeredby the various tradegroups in the state.The Bureau meets this responsibilityby working cooperativelywith employer-empl3yee groups representing each of thesetrades in determiningwhat materialsare needed and in developingthese materials. This edition of Glazingwas planned under the direction of theState Edu- cational Advisory Committeefor the Glazing Trade.The membership of the committee includedthe following representatives employees: of employers and Representing the Employers, Representing the Employees Norman Tyre, Los Angeles Luther Knight, Los Angeles Harold 0. Swaney, San Francis J. O'Connor, SanDiego Francisco Robert Kerr, Oakland Material for this editionwas written by Neil W. Bates, SealBeach; Julian R. Gallegos, San Gabriel;Luther Knight, Los Angeles;Stanley M. Smith, San Bruno; and Francis J.O'Connor, San Diego. Special thanks and appreciationare extended to Mr. Harold O.Swaney, who served as Special Consultantto the Department of Educationin coordinating the development of thistraining program, andto Julian R. Gallegos, who reviewed the material inthe various stages ofpreparation for publication and gave valuable assistancein verifying data and information. supplying needed DONALD E. KITCH RICHARD S. NELSON Acting Chief, Chief, Bureau of Division of Instruction Industrial Education Acknowledgments Gratitude is expressed to the followingmanufacturers, who proNdded photo- graphs and other materials used in thisbook: Dor-O-Matic (Division of Republic Industries,Incorporated) F. H. Sparks Company, Incorporated Fletcher -Terry Company Henry G. Lange Machine Works,Incorporated Jackson Exit Device Corporation Kawneer Company (Division of AmericanMetal Climax, Incorporated) L. S. Starrett Company Libbey-Owens-Ford Glass Company Lufkin Rule Company Milwaukee Electric Tool Corporation Pittsburgh Plate Glass Company Porter-Cable Machine Company Ramset Fastening System (Winchester-WesternDivision, Olin-Mathieson Chemical Corporation) Red Devil Tools Remington Arms Company, Incorporated Rixson Closers (Division of Rixson, Incorporated) Sommer and Maca Glass MachineryCompany Stanley Tools (Division of the Stanley Works) Syntron Company Wood's Powr-Grip, Incorporated vii Contents Date Page Assigned Foreword iii Preface Acknowledgments vii Introduction xi UNIT A THE APPRENTICE GLAZIER AND HIS TRADE Topic 1 The Apprenticeship System 1111111111Y11 2 The History of Glazing 9 1101 3 Safe Working Practices 15 4 Laws, Benefits, and Services of Special Interest to Workmen 23 UNIT B BASIC MATHEMATICS Topic 1 Whole Numbers 31 2 Common Fractions 35 3 Decimal Fractions 39 4 Percentage 43 5 Compound Numbers 47 6 Areas of Circles and Triangles 53 UNIT C APPLIED MATHEMATICS Topic 1 Store Fronts 57 11110.1 2 Metal and Glass Measurements 63 3 Door Openings 73 UNIT D BLUEPRINT READING AND SKETCHING Topic 1 Blueprints and Their Use 77 01.1M1.111 2 Elevation Views 83 110111111.1.11110001.10.1 3 Plan Views 87 11110M11.i..11111111.114. 4 91 Detail Views.. 11.1110110.1 5 Scales and Dimensions 95 6 Sketching 99 Date Page Assigned UNIT E TOOLS AND EQUIPMENT Topic 1 Tools for Measurement andLayout 131 2 Cutting- Tools 141 .0.1.1 3 Hand Tools and Equipment 149 4 Power Tools and Machines 161 5 Powder-actuated Tool Systems. 173 UNIT F MATERIALS Topic 1 Glass and Related GlazingMaterials 185 2 Glazing Sealants 211 illearOP1.11/11111 UNIT G GLASS PROCESSING Topic 1 Economy in Selection and Cutting 227 2 Cutting 231 3 Edgework 237 4 Fabrication 245 UNIT H INSTALLATION Topic 1 Window and Obscure Glass 251 2 Plate Glass 261 3 Tempered Glass Doors 269 4 Insulating Glass Units 275 5 Sliding Aluminum-Frame Doors 279' 6 Store Fronts 233 7 Structural Glass 301 8 Showcase Glazing 305 9 Mirrors 309 0.1.1.1110011A MOWN, 10 Glass Replacement 315 UNIT I SUSPENDED GLAZING 321 UNIT J SPECIAL JOBS Topic 1 Special Surface Processes 331 2 Aquariums 337 3 Auto Glazing 341 4 Art Glass 345 .4110.101."00101.0. GLOSSARY............ .351 INSTRUCTIONAL MATERIALS .359 x Introduction This information is intended to help you understand why you are required by your apprenticeship agreement to enroll in a courseof approved instruction. It will tell you what you are expected to do in the course and what your instructor will do.It will explain how to use the workbook and its accompanying testbook and how to study so that you will remember what you read. You will find that these things are important to your study of the course, and you should therefore read this section carefully