Report Technology Title: Generation Plant Engineering Unique Identifier: 474-10961 Life Cycle Planning/Strategic Report for Air Pollution Control for 2016 Alternative Reference Number: N/A Area of Applicability: Engineering Documentation Type: Report Revision: 1 Total Pages: 36 Next Review Date: N/A Disclosure Classification: CONTROLLED DISCLOSURE Compiled by Functional Responsibility Authorised by ………………………………….. ………………………………….. ………………………………….. E.M. Patel K.B. Naicker Dr Z.T. Mathe Senior Consultant: Senior Manager: Production Senior Manager: Air Pollution Control Engineering Integration Coal Power Plant Engineering Boilers (Acting) Date: …………………………… Date: …………………………… Date: …………………………… Template Identifier: 240-60988962 Generation Plant Engineering Strategic Report for Area for 201x Template (Rev 2) Generation Plant Engineering Life Cycle Planning/Strategic Unique Identifier: 474-10961 Report for Air Pollution Control for 2016 Revision: 1 Page: 2 of 36 CONTENTS Page 1. INTRODUCTION ...................................................................................................................................................... 4 2. SUPPORTING CLAUSES ........................................................................................................................................ 4 2.1 SCOPE .............................................................................................................................................................. 4 2.1.1 Purpose ..................................................................................................................................................... 4 2.1.2 Special Projects (Major Upgrades)............................................................................................................ 5 2.1.3 Risks .......................................................................................................................................................... 7 2.1.4 Applicability................................................................................................................................................ 7 2.2 NORMATIVE/INFORMATIVE REFERENCES .................................................................................................. 7 2.2.1 Normative .................................................................................................................................................. 8 2.2.2 Informative ................................................................................................................................................. 8 2.3 DEFINITIONS .................................................................................................................................................... 8 2.3.1 Classification ............................................................................................................................................. 8 2.4 ABBREVIATIONS .............................................................................................................................................. 8 2.5 ROLES AND RESPONSIBILITIES .................................................................................................................... 9 2.5.1 Flue Gas Cleaning System Teams.......................................................................................................... 10 3. AIR POLLUTION CONTROL REPORT ................................................................................................................. 13 3.1.1 GENERIC LONG TERM LIFE CYCLE PHILOSOPHY (2016 VERSION – CAPEX CONSTRAINED) ... 13 3.1.2 GENERIC SHORT AND MEDIUM TERM LIFE CYCLE PHILOSOPHY................................................. 16 3.1.2.1 PLANT CONDITION AND STATUS REPORT ............................................................................... 16 3.1.2.2 SHORT AND MEDIUM TERM ACTIONS ....................................................................................... 27 3.1.2.2.1 Outage Scopes of Work .......................................................................................................... 27 3.1.2.2.2 Continuous Emissions Monitoring (CEM) ............................................................................... 27 3.1.2.2.3 FFP Bag Routine Replacements ............................................................................................ 28 3.1.2.2.4 Offset Project in Compliance with the MES Postponement Application ................................. 28 3.2 STRATEGIC INITIATIVES (AS NECESSARY) ............................................................................................... 28 3.3 POWER STATION SPECIFIC RECOMMENDATIONS .................................................................................. 28 3.3.1 ARNOT POWER STATION ..................................................................................................................... 28 3.3.2 CAMDEN POWER STATION .................................................................................................................. 28 3.3.3 DUVHA POWER STATION ..................................................................................................................... 29 3.3.4 GROOTVLEI POWER STATION ............................................................................................................ 29 3.3.5 HENDRINA POWER STATION .............................................................................................................. 30 3.3.6 KENDAL POWER STATION ................................................................................................................... 30 3.3.7 KOMATI POWER STATION ................................................................................................................... 31 3.3.8 KRIEL POWER STATION ....................................................................................................................... 31 3.3.9 KUSILE POWER STATION .................................................................................................................... 32 3.3.10 LETHABO POWER STATION .............................................................................................................. 32 3.3.11 MAJUBA POWER STATION................................................................................................................. 33 3.3.12 MATIMBA POWER STATION ............................................................................................................... 33 3.3.13 MATLA POWER STATION ................................................................................................................... 33 3.3.14 MEDUPI POWER STATION ................................................................................................................. 33 3.3.15 TUTUKA POWER STATION ................................................................................................................. 34 3.3.16 PEAKING (GAS TURBINES) ................................................................................................................ 34 4. AUTHORISATION .................................................................................................................................................. 35 5. REVISIONS ............................................................................................................................................................ 35 6. DEVELOPMENT TEAM ......................................................................................................................................... 35 7. ACKNOWLEDGEMENTS ...................................................................................................................................... 36 CONTROLLED DISCLOSURE When downloaded from the EDMS database, this document is uncontrolled and the responsibility rests with the user to ensure it is in line with the authorised version on the database. Generation Plant Engineering Life Cycle Planning/Strategic Unique Identifier: 474-10961 Report for Air Pollution Control for 2016 Revision: 1 Page: 3 of 36 FIGURES Figure 1: Generation Coal UCLF and Relative Emissions (FY2012 to YTD January 2016) ...................................... 16 Figure 2: YTDJan16 FY2016 UCLF Categories ......................................................................................................... 18 Figure 3: Arnot UCLF and Relative Emissions (FY2012 to YTDJan16 FY2016) ....................................................... 20 Figure 4: Camden UCLF and Relative Emissions (FY2012 to YTDJan16 FY2016) .................................................. 20 Figure 5: Duvha UCLF and Relative Emissions (FY2012 to YTDJan16 FY2016) ..................................................... 21 Figure 6: Hendrina UCLF and Relative Emissions (FY2012 to YTDJan16 FY2016) ................................................. 21 Figure 7: Kendal UCLF and Relative Emissions (FY2012 to YTDJan16 FY2016) .................................................... 22 Figure 8: Kriel UCLF and Relative Emissions (FY2012 to YTDJan16 FY2016) ........................................................ 22 Figure 9: Lethabo UCLF and Relative Emissions (FY2012 to YTDJan16 FY2016)................................................... 23 Figure 10: Majuba UCLF and Relative Emissions (FY2012 to YTDJan16 FY2016) .................................................. 24 Figure 11: Matimba UCLF and Relative Emissions (FY2012 to YTDJan16 FY2016) ................................................ 24 Figure 12: Matla UCLF and Relative