P-387-SHARAYU-SUGAR-22019 (Revision - 01) DRAFT ENVIRONMENTAL IMPACT ASSESSMENT (EIA) REPORT FOR PROPOSED EXPANSION OF MOLASSES BASED DISTILLERY FROM 60 KLPD TO 120 KLPD BY SHARAYU AGRO INDUSTRIES LTD. POST KAPSHI, TAL.: PHALTAN, DIST.: SATARA, MAHARASHTRA PREPARED BY TM EQUINOX ENVIRONMENTS (I) PVT. LTD., ENVIRONMENTAL; CIVIL & CHEMICAL ENGINEERS, CONSULTANTS & ANALYSTS, KOLHAPUR (MS) E-mail: [email protected], [email protected] AN ISO 9001 : 2015 & QCI - NABET ACCREDITED ORGANIZATION NOVEMBER - 2019 ACKNOWLEDGEMENT I am extremely thankful to the management of Sharayu Agro Industries Ltd., (SAIL) located at Post Kapshi, Tal.: Phaltan, Dist.: Satara, Maharashtra State for entrusting assignments of the draft EIA studies and Environmental Clearance (EC) procurement in respect of proposed expansion project of Molasses based distillery from 60 KLPD to 120 KLPD. It was indeed a great experience to have interactions, involvement and discussions with the management and technical experts of SAIL. Their knowledge and co-operation as well as support given during the draft EIA Report preparation impressed me a lot. Sharing of thoughts and planning with Mr. Ravindra Patil. General Manager of SAIL was always an interesting thing during the course of assignment. Thank you very much sir! Prompt response as well as help from Mr. Prasad Kadam; during providing certain information, documentation and data related to the production, processes and details of manufacturing is duly appreciated. Also, the co-operation of staff of SAIL is duly acknowledged here. I must thank our Technical Directors and In-house Functional Area Experts Prof. (Dr.) Jay Samant, Dr. Anuradha J. Samant, as well as our other Empanelled Functional Area Experts Dr. J. B. Pishte, Mr. Vinod Sahasrabuddhe, B. S. Lole and Mr. Vinaykumar Kurakula for their able and timely contributions in the draft EIA studies and report preparation. Despite their busy schedules in the universities, colleges and own professions, they were always available, on time, for the necessary inputs; field visits and discussions. My staff of the EIA Study Cell here must receive a commendation and credit for all the in- house management and inputs during the monitoring, report preparation and presentations. Our other In-house experts of various functional areas have also contributed their best. Last but not the least, the contributions from my non-technical staff and laboratory team is also duly appreciated here. DR. SANGRAM GHUGARE Chartered Engineer Chairman & MD Equinox Environments (India) Pvt. Ltd. (EEIPL); Kolhapur CAUTION The information, data, figures, flow charts and drawings in respect of manufacturing processes, mass balance, chemical reactions, production layouts and instrumentation details included in this Environmental Impact Assessment (EIA) Report are the sole property of Sharayu Agro Industries Ltd. (SAIL) located at Post Kapshi, Tal.: Phaltan, Dist.: Satara, Maharashtra State. Some of the products, reactions and process methodologies may be patented. The style and format of this Draft EIA Report as well as the data, processing and presentations of various environmental features, environmental management planning; designs; drawings; plates; calculations, demonstrations on attributes towards pollution control and abatement aspects etc. are the intellectual property of M/s. Equinox Environments (India) Pvt. Ltd. (EEIPL); Kolhapur. All maps (District, State, Country etc.) enclosed in this reports for referring information are purely indicative, graphical & not to scale. Under no circumstances, any part of this report may be used; reproduced; translated; recorded or copied in any form and manner except by the Govt. authorities requiring this report for taking decisions, based on details and information provided in same, during the Environmental Clearance procedure carried out as per EIA Notification No. S.O. 1533 (E) dated 14.09.2006 as amended from time to time. Equinox Environments (India) Pvt. Ltd. (EEIPL); Kolhapur Environmental, Civil and Chemical Engineers, Consultants & Analysts ISO 9001: 2015 & QCI-NABET accredited Organization V CONFIGURATION OF REPORT Chapter 1 - Introduction This chapter is an introductory chapter, presenting background information of project, its location, objectives of the project and scope of study and documentation. Chapter 2 - Project Description This chapter deals with technology and process to be used for proposed project. It also deals with sources of pollution and mitigation measures under existing and proposed project activities. Chapter 3 - Description of the Environment In this chapter study of various attributes of environment such as Air, Water, Noise, Soil, Land Use Pattern, Geology, Hydro-geology and Ecology is carried out so as to describe the existing environmental status. Also, present social status is discussed to know if there are any sensitive issues in the area. Chapter 4 - Environmental Impacts and Mitigation Measures This chapter presents conclusion drawn by studying impacts considering both the pre-project and post project scenarios. It describes some impact of the proposed project and mitigation measures for abatement of the pollution. Chapter 5 - Analysis of Alternatives Various alternatives in terms of site selection and technology to be used are discussed in this chapter and the environment friendly and best suited technology is selected for the proposed project. Chapter 6 - Environmental Monitoring Program This chapter deals with planning of Environmental Monitoring Program both during construction phase and operational phase to assess the performance of pollution control equipments to be installed. Chapter 7 - Additional Studies This chapter illustrates possible risk areas under proposed project and safety and disaster management plan prepared to mitigate the same. Chapter 8 - Project Benefits This chapter describes predictable benefits due to proposed distillery unit. Chapter 9 – Environment Cost Benefit Analysis This chapter describes organizational framework for identifying, quantifying, and comparing the costs and benefits (measured in rupees) of a proposed project action. Chapter 10 - Environmental Management Plan This chapter deals with protection and mitigation measures for pollution after execution of the project. It also deals with roles and responsibilities of the environmental management cell for proper implementation of the Environmental Management Plan. Chapter 11 - Summary and Conclusion This chapter summarizes conclusions of the EIA report. Chapter 12 - Disclosure of Consultant Organization In this chapter, name and brief resume of consultant organization engaged in preparation of the EIA report is presented. ABBREVIATIONS AAQM Ambient Air Quality Monitoring ACF Activated Carbon Filter ALOHA Areal Locations Of Hazardous Atmosphere AP Air Pollution AQ Air Quality BIS Bureau of Indian Standards BOD Biochemical Oxygen Demand CGWB Central Ground Water Board CMD Cubic Meter per Day CO Carbon Monoxide CO2 Carbon Di Oxide COD Chemical Oxygen Demand CPCB Central Pollution Control Board CPU Condensate Polishing Unit CREP Corporate Responsibility For Environmental Protection CER Corporate Environmental Responsibility CTE Consent to Establish CTO Consent to Operate dB (A) Decibel (A-weighted) DG Diesel Generator DO Dissolved Oxygen EAC Expert Appraisal Committee EB Ecology and Biodiversity EC Environmental Clearance EEIPL Equinox Environments (India) Pvt. Ltd. EIA Environmental Impact Assessment EMP Environmental Management Plan ENA Extra Neutral Alcohol EPA Environment Protection Act ETP Effluent Treatment Plant FAA Functional Area Associate FAE Functional Area Expert GEO Geology GLC Ground Level Concentration GMPs Good Management Practices HDPE High-Density Polyethylene HG Hydrology, Ground Water and Water Conservation HSD High Speed Diesel IMD Indian Meteorological Department IRS Indian Remote Sensing IS Indian Standards ISO International Organization For Standardization KL Kilo Liter KLPD Kilo Liter per Day KVA Kilo Volt Ampere LC Land Cover LU Land Use MEE Multiple Effect Evaporator MoEFCC Ministry of Environment, Forest and Climate Change MPCB Maharashtra Pollution Control Board MS Mild Steel MT Metric Ton MW Mega Watt N North NAAQS National Ambient Air Quality Standards NE North-East NOx Oxides of Nitrogen NRBC Neera Right Bank Canal NTU Nephelometric Turbidity Unit NV Noise and Vibration O&M Operation and Maintenance OHSAS Occupational Health and Safety Management System Standards PH Public Hearing PLC Programmable Logic Controller PM Particulate Matter PP Project Proponent PPE Personal Protective Equipment PSF Pressure Sand Filter RCC Reinforced Cement Concrete. RO Reverse Osmosis RS Rectified spirit SAIL Sharayu Agro Industries SCBA Self Contained Breathing Apparatus SC Soil Conservation SE Socio - Economic SHE Safety and Health Environment SHW Solid and Hazardous Waste SO2 Sulphur Dioxide SPM Suspended Particulate Matter SS Suspended Solids SSL Shivneri Sugars Ltd. STP Sewage Treatment Plant SW South -West SWD Side Water Depth TCD Tones Crushing Per Day TDS Total Dissolved Solids ToR Terms of References TPH Tones Per Hour W West CERTIFICATE Declaration by Expert contributing to the Draft EIA Report in respect of proposed expansion of Molasses based distillery from 60 KLPD to 120 KLPD by – Sharayu Agro Industries Ltd., located at Post Kapshi, Tal.: Phaltan, Dist.: Satara, Maharashtra. We, hereby, certify that we were a part of the EIA team in the following capacity that developed the above EIA. Project