410iQ Instruction Manual Carbon Dioxide Analyzer 117081-00 • 1Sep2019 Contents Chapter 1 Introduction ........................................................................................................ 1-1 iQ Series Instrument Platform............................................................. 1-1 410iQ Principle of Operation ............................................................. 1-3 Specifications ...................................................................................... 1-5 Dimensions ......................................................................................... 1-7 Chapter 2 Installation and Setup ...................................................................................... 2-1 Unpacking and Inspection .................................................................. 2-1 Cover Removing and Replacing .......................................................... 2-2 Mounting Options .............................................................................. 2-3 Bench Mount ................................................................................... 2-3 Rack Mount ..................................................................................... 2-4 Setup Procedure .................................................................................. 2-6 Startup ................................................................................................ 2-8 Chapter 3 Operation ............................................................................................................ 3-1 Instrument Display ............................................................................. 3-1 Main Menus and Keypads ................................................................ 3-6 Numeric Keypad ........................................................................... 3-7 Alphanumeric Keypad ................................................................... 3-8 Calibration ........................................................................................ 3-10 Calibrate Background ..................................................................... 3-12 Calibrate Span Coefficient ............................................................. 3-13 Zero/Span Schedule ....................................................................... 3-15 Calibrate O2 Span Coefficient ........................................................ 3-17 Advanced Calibration ..................................................................... 3-18 Manual Calibration ..................................................................... 3-20 Multipoint Calibration ................................................................ 3-25 Manual O2 Calibration ............................................................... 3-28 2-Point O2 Calibration ................................................................ 3-30 Calibration History ..................................................................... 3-32 Data .................................................................................................. 3-33 View Data Log (Last Hour) ............................................................ 3-34 View Data Log (Last 24 Hours) ..................................................... 3-35 View Data Log (User Defined Time) ............................................. 3-36 Advanced Data ............................................................................... 3-38 Data Logging Setup .................................................................... 3-39 Select Data Logging Variables ..................................................... 3-40 Thermo Scientific 410iQ Instruction Manual iii Contents Streaming Data Setup ................................................................. 3-41 Select Streaming Variables ........................................................... 3-42 Settings ............................................................................................. 3-43 Health Check ................................................................................. 3-44 Status and Alarms........................................................................ 3-45 Concentration ............................................................................. 3-46 NDIR Bench ............................................................................... 3-48 Flow and Pressure ....................................................................... 3-53 Peripherals Support ..................................................................... 3-55 Valve and Pump Resets ............................................................... 3-57 Serial Numbers ........................................................................... 3-62 Predictive Diagnostics ................................................................. 3-63 Maintenance ............................................................................... 3-64 Preventive Maintenance .............................................................. 3-65 Change Part ................................................................................ 3-67 Maintenance History................................................................... 3-68 File Sharing and Support ............................................................. 3-69 iQ360 ......................................................................................... 3-70 Measurement Settings .................................................................... 3-73 Averaging Time ........................................................................... 3-75 Range Mode Selection ................................................................. 3-77 Range Setting .............................................................................. 3-79 Gas Mode ................................................................................... 3-80 Gas Units .................................................................................... 3-81 Advanced Measurement Settings ................................................. 3-82 Communications ........................................................................... 3-90 Wired TCP/DHCP .................................................................... 3-92 Serial RS-232/485 ....................................................................... 3-94 Analog I/O .................................................................................. 3-95 Digital I/O .................................................................................. 3-96 Email Server (SMTP) .................................................................. 3-97 Bayern Hessen Settings ............................................................... 3-98 Instrument Settings ...................................................................... 3-100 Display Setup ............................................................................ 3-101 Alarm Setpoints ......................................................................... 3-102 Clock ........................................................................................ 3-105 Time Zone ................................................................................ 3-109 Configuration .............................................................................. 3-112 Security Access Levels ................................................................... 3-113 Change Security to View Only Access ....................................... 3-115 Change Full Access Security Password ....................................... 3-116 USB Drive ................................................................................... 3-118 Firmware Update Via USB Drive .............................................. 3-119 Download Data To USB Drive ................................................. 3-120 Change USB Password .............................................................. 3-123 User Contact Information ............................................................ 3-125 iv 410iQ Instruction Manual Thermo Scientific Contents Update Bootloader ....................................................................... 3-126 Chapter 4 Calibration .......................................................................................................... 4-1 Equipment Required ........................................................................... 4-1 CO2 Concentration Standard ........................................................... 4-1 Zero Air Generator ........................................................................... 4-1 External Flow Meter(s) and Controller(s) ......................................... 4-2 Pre-Calibration ................................................................................... 4-2 Calibration .......................................................................................... 4-3 Connect the Instrument ................................................................... 4-3 Detector Gain .................................................................................. 4-4 Initial S/R ........................................................................................ 4-5 Multipoint Calibration ..................................................................... 4-6 High and Low Multipoint Calibration ............................................. 4-8 Calibration Frequency ...................................................................... 4-8 Calibrate Background ....................................................................... 4-9