AVINASH ENERGY PRIVATE LIMITED Located at: Mohra & Hirmi Villages, Simga Tehsil, Baloda Bazar -Bhatapara District, Chhattisgarh PRE-FEASIBILITY REPORT [For installation of DRI Kilns to Manufacture 3,63,000 TPA of Sponge Iron, installation of Induction Furnaces to manufacture 3,30,000 TPA of M.S. Ingots / Billets, installation of Rolling Mill to manufacture 3,30,000 TPA of TMT bars / Structural Steel / Rolled Products, installation of Submerged Arc Furnaces to manufacture Ferro alloys (Ferro – Silicon – 12,600 TPA or Silico–Manganese- 28,400 TPA or Ferro–Manganese – 37,000 TPA) & Power plant - 42 MW (WHRB – 30 MW & FBC – 12 MW)] Prepared by: ISO 9001: 2008 Certified Accredited by NABET - QCI 6-3-652 | Flat # 7-3 | Dhruvatara Apartments | Amrutha Estates | Erramanjil | Somajiguda | Hyderabad- 500082 PRE-FEASIBILITY REPORT AVINASH ENERGY PRIVATE LIMITED (Mini Integrated Steel Plant) TABLE OF CONTENTS Chapter - 1 4 EXECUTIVE SUMMARY 4 Chapter – 2 5 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION 5 2.1 Identification of project and project proponent 5 2.2 Brief description of nature of the project 5 2.3 Need for the project and its importance to the country and or region. 6 2.4 Demand And Supply Gap 6 2.5 Export Possibility 6 2.6 Domestic/Export Markets 7 2.7 Employment Generation (Direct and Indirect) due to the project. 7 Chapter – 3 8 PROJECT DESCRIPTION 8 3.1 Type of project including interlinked and interdependent projects: 8 3.1.1. Type of Project: 8 3.1.2. Interlinked Project: 8 3.2 General Location: 8 3.3 Details of alternate sites considered: Error! Bookmark not defined. 3.4 Size or magnitude of operation: 16 3.5 Manufacturing Process 17 3.5.1 Manufacturing Process Sponge Iron 17 3.5.2 Manufacturing Process MS Billets 18 3.5.3 Manufacturing Process TMT bars / Structural steels / Wire rod 19 3.5.4 Power Generation 24 3.5.4.1 Power Generation through WHRB 24 3.5.4.2 Power Generation through FBC 24 3.6 Raw material requirement, Transport etc.: 29 3.6.1 Raw Material Requirement and its sources (after proposed expansion) 29 3.6.2 Mode of Transport for Raw materials and finished products: 30 3.6.3 Market of Final Products: 30 1 PRE-FEASIBILITY REPORT AVINASH ENERGY PRIVATE LIMITED (Mini Integrated Steel Plant) 3.7 Availability of water its source, Energy / power requirement and source: 27 3.7.1 Water Requirement and its sources: 27 3.7.2 Sources of Energy/ Power and its sources: 28 3.8 Generation and disposal of Wastes [Waste Water and Solid Wastes]: 29 3.8.1 Waste Water Generation: 31 3.8.2 Solid Waste Generation and its disposal 29 Chapter – 4 33 SITE ANALYSIS 33 4.1 Connectivity 33 4.2 Land Form, Land use and Land ownership 33 4.2.1 Land Form: 33 4.2.2 Land Use of the Project Site 33 4.3 Topography 33 4.4 Existing land use pattern: 33 4.4.1 Land use pattern of the Project site 33 4.4.2 Environmental Setting of tHE PROJECT SITE: 33 4.5 Existing Infrastructure 34 4.6 Soil classification 34 4.7 Climatic data from secondary sources 34 Chapter – 5 35 PLANNING BRIEF 35 5.1 Planning Concept: 35 5.2 Population Projection: 35 5.3 Land use planning: 35 5.4 Amenities/Facilities. 35 Chapter – 6 34 PROPOSED INFRASTRUCTURE 34 6.0 Proposed Infrastructure 36 6.1 Industrial Area (Processing Area) 34 6.2 Residential Area (Non Processing Area) 34 6.3 Green Belt. 34 6.4 Social Infrastructure. 35 2 PRE-FEASIBILITY REPORT AVINASH ENERGY PRIVATE LIMITED (Mini Integrated Steel Plant) 6.5 Connectivity: 35 6.6 Drinking Water Management: 35 6.7 Sewerage System. 35 6.8 Industrial Waste Management. 35 6.9 Solid Waste Management 36 6.10 Power requirement & its source 36 Chapter – 7 36 Rehabilitation and Resettlement Scheme 36 Chapter – 8 37 Project Schedule & Cost Estimates 37 8.1 Likely date of start of construction: 37 8.2 Estimated project cost: 37 Chapter – 9 38 Analysis of proposal 38 9.1 Financial and social benefits: 38 9.2 Socio-Economic Developmental Activities 38 3 PRE-FEASIBILITY REPORT AVINASH ENERGY PRIVATE LIMITED (Mini Integrated Steel Plant) Chapter - 1 EXECUTIVE SUMMARY 1.1. SALIENT FEATURES OF THE PROJECT Avinash Energy Private Limited, have proposed to setup the Integrated steel plant at Mohra & Hirmi Villages, Simga Tehsil, Baloda Bazar-Bhatapara District, Chhattisgarh. Following is the plant configuration and production capacity details: S.No. Name of the Unit & Product PROJECT PRODUCTION CAPACITY CONFIGURATION 1. DRI plant 4x100 TPD 3,63,000 TPA (Sponge Iron) 2x350 TPD 2. Induction Furnace 4x15 MT 3,30,000 TPA (M.S. Billets / M.s. Ingots) 2x20MT 3. Rolling Mill 2x500 TPD 3,30,000 TPA (TMT Bars / Structural Steels / Rolled Products) 4. Submerged Arc Furnaces Ferro – Silicon – 12,600 TPA ( Ferro Alloys) or 2x9 MVA Silico–Manganese- 28,400 TPA or Ferro–Manganese – 37,000 TPA 5. Captive Power plant 4x2.5 MW WHRB – 30 MW 2x10 MW FBC – 12 MW 1x12 MW 1.2. PROJECT PROPONENT Avinash Group - Profile Avinash Group has been incorporated in the year 1996 at Raipur. The company has been promoted by the young and energetic Civil Engineers in the family viz., Mr. Anand Singhania and Mr. Mukesh Singhania. Mr. Anand Singhania is the President of CREDAI, Chhattisgarh and is committed of spreading the activities of association beyond the frontiers of Chhattisgarh State. Avinash Group is consortium of Avinash Developers Pvt. Ltd., Avinash Builders, Mukesh Carriers AND Kaizen Motoventures Pvt. Ltd. Avinash Group is pioneer and exalt group of newly established Chhattisgarh State. It is founded on the strength of strong foundation and commitment beyond business. The group leads with vision, creativity and eligibility but ultimately thrives on integrity. 4 PRE-FEASIBILITY REPORT AVINASH ENERGY PRIVATE LIMITED (Mini Integrated Steel Plant) Avinash Group invest their talent , energy and resources in the highest quality of planning design and construction that will last for generations and assure an unparalleled quality of life for those who live, work and shop here. Singhania family is one among the most reputed business families of Raipur. Originally the family had been in the food grains Export business since the time immemorial. The main pillar of the family Late Sri Birdichand Singhania who was not only seasoned businessman but also a prominent social activist and religious devotee who ensured diversification of the business in his lifetime venturing into various profitable avenues. To enumerate a few, the family is involved in Automobiles Dealership, Transportation, and Builders & Colonizers etc. Organisation Structure - Overview ADPL is the brain child of two young entrepreneurs viz Anand Singhania and Mukesh Singhania. After graduating in Civil Engineering, Singhania brothers opted for diversification of family business and ventured in to the most competitive line of business i.e. Real Estate and construction. Singhania family enjoys high reputation and exemplary Goodwill in business and social circle and guidance of elders was always available to them in plenty. However, the young duo with their foresightedness and long vision as well as adopting modern business techniques harnessed all the resources available and established Avinash Builders at the helm of all the competitors which are plenty in numbers. Without entering any B-School, they have shown remarkable business acumen conforming to the contemporary business style matching high standards. Their activities do not merely confine to the running of Builders Company but they are also active and indispensable part of social parties and gatherings as also office bearers of eminent International Clubs which are engaged in mass charitable activities. From its inception the focus of the company is to provide affordable & innovative house designs, with due credence to the ambiance & environment. Quality construction, timely completion & ensuring customer satisfaction at all times has played a large role in converting a small beginning to one of the pioneering construction companies of Chhattisgarh. ADPL have in their credit hundreds of artistic & lovable houses with more than 10 Million sqft. of quality construction completed. Efficient team of engineers & Architects are the driving force in the mega success of series of multistoried residential apartments, commercial complex, Shopping Malls and Office Towers etc. Most important factor which put ADPL ahead of the lot is it's absolute transparency of dealings & timely execution. They collaborate with the best architects and consultants and all their projects are meticulously planned and designed to offer living spaces that are creative and yet functional. 5 PRE-FEASIBILITY REPORT AVINASH ENERGY PRIVATE LIMITED (Mini Integrated Steel Plant) DIRECTORS PROFILE: SHRI ANAND SINGHANIA: After graduating in Civil Engineering in the year 1995 Shri Anand Singhania diversified the family business in construction line. The innovative ideas and superb business acumen inherited from the family brought his construction company at the helm. The quality consciousness, trustworthiness and transparency earned loyalty of a large number of customers and in whose estimation he is the “ Construction Baron” of this region. He always remained Numero Uno among construction czars of the town without compromising his other areas of function in social circle. Shri Anand Singhania occupies covet post of the President of Rotary club of Cosmopolitan, Raipur. Presently he is the Vice President of CRIDAI National. He is actively involved in charitable works undertaken by the Rotary Club as well as a choices guest in every social and cultural programs organized in the local clubs. As the Managing Director of ADPL, he has shown great ability and quality of leadership. Name Shri Anand Singhania Fathers Name Shri Santosh singhania Date Of Birth 29-06-1972 PAN AJKPS7492K DIN 00017193 Qualification B.E.