® Merchandisers LED Lighting Reach-In Merchandisers Retrofit Installation Manual P/N 0503148_C P/N 4150328_C Impact Series March 2009 BEFORE YOU BEGIN STOP Read these instructions completely and carefully. STOP P/N 4150328_C iii TABLE OF CONTENTS SAFETY . v Working Near the Public . v ANTHONY DOOR Personal Safety . vi LED FIXTURE INSTALLATION . 3-1 Definitions . vi Preparation . 3-1 Install Center Mounting Clips . 3-3 GENERAL . 1-1 Install End Mounting Clips . 3-4 For Your Safety . 1-1 Connect LED Power Supply . 3-6 Electrical Connections . 1-1 Wiring Diagrams . 3-6 Identification of Wiring . 1-1 Install Center LED Light Fixture . 3-7 Shipping Damage . 1-2 Install End LED Light Fixture . 3-8 Parts List . 1-2 Connect Wiring to LED Light Fixture . 3-9 Parts Identification Chart . .1-3 Finishing the Installation . 3-9 Tools and Supplied Needed . .1-3 REMOVING LED FIXTURE . 4-1 INNOVATOR DOOR LED FIXTURE INSTALLATION . 2-1 Remove Existing Fluorescent Lighting . 2-1 REVISION HISTORY Install Center Mounting Clip Assemblies . 2-3 Install End Mounting Clip Assemblies . 2-4 REVISION C — March 2009; replaced parts list 1-2, Connect LED Power Supply . 2-6 replaced wiring diagrams 2-7 - 2-11, updated fluorescent Wiring Diagrams bulb information, replaced #8 screw drawings. 1 Door and 2 Door 60 in. 2-7 3, 4 and 5 Door 60 in. 2-8 REVISION B — February 2009; added backing plate 3 Door LH, RH and 2 Door End . 2-9 for Anthony Doors - Section 3 2 Door and 3 Door 72 in. 2-10 4 Door and 5 Door 72 in. .2-11 REVISION A — Original Issue Install Center LED Light Fixture . 2-12 Install End LED Light Fixture . 2-13 Connect Wiring to LED Light Fixture . 2-14 Finishing the Installation . 2-15 IMPORTANT KEEP IN STORE FOR FUTURE REFERENCE Quality that sets industry standards! 12999 St. Charles Rock Road • Bridgeton, MO 63044-2483 ®® U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 www.hussmann.com © 2009 Hussmann Corporation ©2009 HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. LED LIGHTING U.S. & CANADA 1-800-922-1919 • MEXICO 1-800-522-1900 • WWW.HUSSMANN.COM RETROFIT iv SAFETY There are two main hazard areas that service ELECTRICAL HAZARDS technicians may encounter on a day-to-day Are all live electrical hazards protected basis. They are: working within close proximity from public access; i.e., de-energized/locked out to the public, and personal safety. Before start- or cordoned off? Is proper signage in place? ing work, review these hazards by completing Do light bulbs need to be replaced: If yes, the following checklist: will high work be conducted from a ladder or a scissor lift? Make sure the work area is cor- WORKING NEAR THE PUBLIC doned off as shown below. KEEPING THE PUBLIC OUT: The following techniques reduce the risk of injury to third parties (shoppers, store employees, etc.): Cordon off all work areas with cones, cau- tion tape, warning signs and/or barricades. Maintain a work area of at least five feet from the public. Is a second person required to prevent the public from entering the work area when the work area cannot be adequately cordoned off? HAZARDOUS MATERIALS Can the public be exposed to any chemi- cals, refrigerants or fumes? If yes, can steps be taken to eliminate or reduce the risk of expo- sure? to guard against accidental release of refrigerants, make sure the work area is ade- quately cordoned off (instead of posting a WET FLOOR sign, use CAUTION tape to prevent the public from entering the area). ! CAUTION Are wet floors going to create a slip hazard for pedestrians? If yes, be sure to post WET Fluorescent lamps contain mercury vapor. FLOOR signs and establish a schedule for clean Mercury exposure at high levels can harm up as soon as the work is complete. the brain, heart, kidneys, lungs, and immune system of people of all ages. Do not break or puncture fluorescent lamps. Dispose of, or store, all fluorescent lamps in accordance with Federal (40 CFR 273), State, and local hazardous waste requirements. Refer to http://www.epa.gov/mercury/about.htm P/N 4150328_C U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 • WWW.HUSSMANN.COM P/N 4150328_C v PERSONAL SAFETY Over 90% of accidents are due to human error ELECTRICAL / LOTO or from complacency about the job. This Does the project require you to work with checklist is provided to remind you of the live electricity? If yes, have you received appro- potentially hazardous conditions at the jobsite. priate training? Do you have appropriate locks and tags to WORKING AT HEIGHT de-energize or isolate the electrical supply? Will you be working more than six feet off the ground? If yes, have you received appropri- REMOTE AND LIMITED USE LOCATIONS ate training (i.e., ladder, scissor lifts and Is there the potential to contact poisonous personal fall-arrest systems)? plants (ivy, oak or sumac)? If yes, make sure Do you have the appropriate personal you wear proper PPE (gloves, long pants and protective equipment (PPE) for working at long sleeves). height (safety harness/lanyard)? Check for snakes, vermin and bees / wasps. Will you be working on roofs with unpro- If stung or bitten, do you have reactions tected edges? If yes, make sure actions are that require medical treatment, such as taken to prevent a fall (i.e., identification of Epinephrine EpiPen? If yes, inform the client adequate anchor points for safety harnesses). prior to starting work. CONFINED SPACE WORK * * * * * * * * * * * * * * * * * * * * * * * * * * Will you be working in any confined spaces? If yes, have you received appropriate ANSI Z535.5 DEFINITIONS training? A confined space has limited means of entry/egress, is not designed for human • DANGER – Indicate[s] a hazardous occupancy, and is large enough for bodily ! situation which, if not avoided, will entry. result in death or serious injury. Is permit-required confined space entry required? If yes, have appropriate steps been • WARNING – Indicate[s] a hazardous taken for safe entry, such as permit issuance. ! situation which, if not avoided, could If in doubt, DO NOT ENTER and inform the result in death or serious injury. client. • CAUTION – Indicate[s] a hazardous ! situation which, if not avoided, could result in minor or moderate injury. • NOTICE – Not related to personal injury – Indicates[s] situations, which if not avoided, could result in damage to equipment. ©2009 HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. LED LIGHTING U.S. & CANADA 1-800-922-1919 • MEXICO 1-800-522-1900 • WWW.HUSSMANN.COM RETROFIT vi ALWAYS*CLEAR™ GLASS Hussmann recommends using a soft cloth with isopropyl (rubbing) alcohol to clean the inside (coated) glass surface. Isopropyl alcohol does not freeze and evaporates without leaving residue. Always allow the surface to dry before closing the door. Use of abrasives may damage the coated surface and void the warranty. Labels (stickers) applied to the coated surface will cause damage and void the warranty. P/N XXXXXXX AM P/N XXXXXXX DATE CODE: XXXX COLOR TEMP: 2900 K INPUT VOLTAGE: 24VDC BLU) P/N 0501208 Label Detail (Back of Light) Reach-in Light Fixture P/N 4150328_C U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 • WWW.HUSSMANN.COM P/N 4150328_C 1-1 GENERAL This instruction explains how to remove ELECTRICAL CONNECTIONS Reach-in original equipment manufacture (OEM) fluorescent lamp fixtures and replace All wiring must be in compliance with NEC them with Hussmann LED light bars. and local codes. All electrical connections are to be made in the wireway or mullion or LED light fixture. FOR YOUR SAFETY • Read and observe all CAUTIONS and IDENTIFICATION OF WIRING WARNINGS shown throughout these instructions. Leads for all electrical circuits are identified by colored plastic bands. These bands correspond • Each person working on or near the to the color code sticker (shown below) located installation described must wear safety glasses inside the merchandiser’s wireway cover. or goggles.. Anthony doors may not conform to this chart. Refer to the manufacturer’s manual for their • Block access to the work area by customers information. or other personnel to prevent injury. • Read and follow all industry safety recommendations and established procedures. • Wiring must be 2 wire with ground and rated for 75°C (176°F). WIRING COLOR CODE Leads for all electrical circuits are identified by a colored plastic band: neutral wire for each circuit has either White insulation or a White plas- tic sleeve in addition to the color band. PINK ............REFRIG.THERMOSTAT LOW TEMP.ORANGE OR LIGHT BLUE .REFRIG.THERMOSTAT NORM TEMP.TAN ..........LIGHTS DARK BLUE..DEFROST TERM.THERMOSTAT MAROON ..RECEPTACLES PURPLE .......CONDENSATE HEATERS YELLOW....DEFROST HEATERS 120V BROWN ........FAN MOTORS RED ........DEFROST HEATERS 208V GREEN* .......GROUND *EITHER COLORED SLEEVE OR COLORED INSULATION ELECTRICIAN NOTE: Use copper conductor wire only. CASE MUST BE GROUNDED ©2009 HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. LED LIGHTING U.S. & CANADA 1-800-922-1919 • MEXICO 1-800-522-1900 • WWW.HUSSMANN.COM RETROFIT 1-2 GENERAL INFORMATION SHIPPING DAMAGE All equipment should be thoroughly examined Concealed Loss Or Damage for shipping damage before and during When loss or damage is not apparent until after unloading. equipment is uncrated, retain all packing mate- rials and submit a written request to the carrier This equipment has been carefully inspected at for inspection, within 15 days. our factory. Any claim for loss or damage must be made to the carrier. The carrier will provide any necessary inspection reports and/or claim Missing Parts forms. Every effort is made to ship all parts for the kit.