DIGGER DERRICK OPERATOR’S MANUAL This Operator’s Manual MUST BE READ prior to operating your Telescoping Material Handling DIGGER DERRICK PRINTED IN THE USA Original Instructions in English Terex South Dakota, Inc. 463280 09/2014 DIGGER DERRICK Terex South Dakota, Inc. 500 Oakwood Road Watertown, SD 57201 463280 - 09/14 Terex South Dakota, Inc. Digger Derrick DIGGER DERRICK TABLE OF CONTENTS INTRODUCTION . - I OWNERS, USERS AND OPERATORS . - I PRODUCT IDENTIFICATION . - I INTENDED USE . - I BULLETIN DISTRIBUTION AND COMPLIANCE . - II CONTACTING THE MANUFACTURER . - II TRANSFER OF MACHINE OWNERSHIP. - II SAFETY . - III HAZARD CLASSIFICATION SYSTEM . - III PROPERTY DAMAGE MESSAGES . - III GENERAL SAFETY GUIDELINES . - V BEFORE OPERATION . - VI DURING OPERATION . - VII BOOM AND LIFTING OPERATIONS . - VII DIGGING . - VIII OPERATION WITH PERSONNEL PLATFORM ATTACHED . - IX ELECTRICAL DANGERS . - X ACCESSORIES. - XI TRAVELING . - XI MAINTENANCE. - XII OVERVIEW OF POTENTIAL HAZARDS . - XIII SAFETY RELATED DECALS . - XV WHAT IS INSULATED AND NOT INSULATED . - XXVII UPPER BOOM RATING . - XXVIII VOLTAGE RATINGS. - XXVIII SECTION 1 . .1 - 1 OPERATION GUIDELINES. .1 - 1 NOMENCLATURE. .1 - 1 CAB CONTROL OPERATION. .1 - 2 MASTER CONTROL . .1 - 2 POWER TAKE-OFF (OPTIONAL). .1 - 2 CAB CONTROL FUNCTIONS. .1 - 2 OPERATOR CONTROLS AND DESCRIPTIONS. .1 - 3 MAIN DIGGER DERRICK CONTROL FUNCTIONS. .1 - 5 SINGLE STICK FUNCTIONS (IF EQUIPPED) . .1 - 9 CONTROLS BELOW ROTATION . .1 - 10 CONTROLS BELOW ROTATION FUNCTIONS . .1 - 11 PERSONNEL AND TRAINING . .1 - 12 PRE-OPERATION. .1 - 14 DAILY PRE-OPERATION CHECKS . .1 - 14 JOB SITE SURVEY . .1 - 18 OPERATING TEMPERATURE RANGE . .1 - 19 WIND SPEED . .1 - 19 JOB SITE SETUP . .1 - 20 SETTING UP ON A SLOPE . .1 - 22 SETTING UP ON A SOFT SURFACE. .1 - 23 SETTING UP FOR OPERATION ON SNOW AND ICE . .1 - 23 OUTRIGGER / UNIT CONTROL SELECTOR. .1 - 23 OUTRIGGER INTERLOCK . .1 - 24 TOC-1 Digger Derrick Terex South Dakota, Inc. 463280 - 9/14 DIGGER DERRICK STABILITY. .1 - 24 DIGGER DERRICK OPERATION . .1 - 25 LOAD CHART . .1 - 27 INSTALLED OPTIONS . .1 - 28 READING THE LOAD CAPACITY CHART . .1 - 29 LOAD LINE . .1 - 29 LIFTING AND BOOM SECTIONS. .1 - 31 ROTATION . .1 - 31 LIFT CYLINDER CAPACITY . .1 - 31 INTERMEDIATE SECTION (SECOND SECTION) . .1 - 32 HYDRAULIC UPPER BOOM (FIBERGLASS THIRD SECTION) . .1 - 32 TRANSFERABLE POLE GUIDE (OPTIONAL) . .1 - 33 WINCHES . ..