
Hindawi Advances in Materials Science and Engineering Volume 2021, Article ID 8341924, 7 pages https://doi.org/10.1155/2021/8341924 Research Article XRD Peak Profile Analysis of SiC Reinforced Al2O3 Ceramic Composite Synthesized by Electrical Resistance Heating and Microwave Sintering: A Comparison MadhanMohankumar ,1 S.PraveenKumar,2 B.Guruprasad ,3 SreekanthManavalla ,4 Joshua Stephen Chellakumar Isaac JoshuaRamesh Lalvani ,5 P. L. Somasundaram ,6 P. Tamilarasu ,7 and Prakash Singh Tanwar 8 1Department of Mechanical Engineering, Velammal Engineering College, Chennai, Tamil Nadu, India 2Faculty of Mechanical and Production Engineering, Arba Minch Institute of Technology, Arba Minch University, Arba Minch, Ethiopia 3Department of Mechanical Engineering, Alagappa Chettiar Government College of Engineering and Technology, Karaikudi, Tamilnadu, India 4School of Mechanical Engineering & Electric Vehicles Incubation, Testing and Research Centre, Vellore Institute of Technology Chennai, Vellore, Tamilnadu, India 5Faculty of Mechanical and Production Engineering, Arba Minch Institute of Technology, Arba Minch University, Arba Minch, Ethiopia 6Department of Electrical and Electronics Engineering, M.Kumarasamy College of Engineering, Karur, Tamil Nadu, India 7Department of Electrical and Electronics Engineering, Kongu Engineering College, Perundurai, Tamil Nadu, India 8Department of Computer Science and Engineering, Lovely Professional University, Phagwara, Punjab, India Correspondence should be addressed to Madhan Mohankumar; [email protected] and Joshua Stephen Chellakumar Isaac JoshuaRamesh Lalvani; [email protected] Received 17 July 2021; Accepted 28 July 2021; Published 4 August 2021 Academic Editor: Samson Jerold Samuel Chelladurai Copyright © 2021 Madhan Mohankumar et al. )is is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited. ° Al2O3 with 10 wt.% of SiC ceramic composite is synthesized at 1500 C by electrical resistance heating sintering with a holding time of 5 hours and microwave sintering methods with a holding time of 15 minutes. )e samples generated by the two methods are characterized using powder X-ray diffraction and field emission scanning electron microscopy (FESEM). Experiments with both samples showed that the existence of the α-Al2O3 and β-SiC phases in both samples was verified by the findings of XRD pattern on both samples. Microstructure study illustrates that the Al2O3 matrix particles have spherical-like shape and their average matrix particle size is 67 ± 5 nm for electrical resistance heating sintered sample and 38 ± 5 nm for microwave sintered sample. )e lattice strain and crystallite size of Al2O3 matrix were measured using Williamson–Hall (W-H) methods, which were achieved via the use of XRD peak broadening, based on a diffraction pattern. )ree modified W-H models were used to compute other parameters, including strain (ε) and stress (σ), as well as energy density (u). )ese models were the uniform deformation model (UDM), the uniform deformation energy density model (UDEDM), and the uniform deformation stress model (UDSM). )e average crystallite sizes of α-Al2O3 attained from these three models of Williamson–Hall (W–H) methods and FESEM analysis are correlated and found very close to each other. In all three models of the W-H technique, X-ray diffraction peak profile examination of electrical resistance heating-sintered and microwave-sintered Al2O3/10 wt. % SiC ceramic composite reveals that the mi- crowave-sintered sample has finer crystallite size with less strain. 2 Advances in Materials Science and Engineering 1. Introduction XRD peak profile analysis utilising the Debye–Scherrer and modified Williamson–Hall (W-H) techniques. )ere are Among all the ceramics, alumina (Al2O3) are extensively three properties of α-Al2O3 that have been determined: used in engineering applications owing to its thermal and crystallite size (D), lattice stress (σ), and lattice stiffness (S). chemical inertness, comparably high strength, and electrical In order to compute the above properties, modified W-H and thermal insulators together with the availability and plots were utilised. According to the literature review, a bounteousness [1–8]. In spite of the abovementioned ad- thorough and comparative study of X-ray diffraction peak vantages, brittleness and low fracture toughness of Al2O3 profile analysis using these modified W–H models on create restrictions of its applications. One of the methods to electrical resistance heating sintered and microwave sintered overcome this limitation is the synthesis of fibre or par- Al2O3/10 wt.% SiC ceramic composite has not been ticulate reinforced Al2O3 ceramic composites. In this, re- published. inforcement can be a polymer, metal, or ceramics. A ceramic material, silicon carbide (SiC), perchance, is one of the 2. Experimental Procedure options for the secondary phase which bring about the enhancement of Al2O3 matrix [9–14]. Nihara stated that )e ceramic composite Al2O3/10 wt.% SiC was synthesized inclusion of SiC particles in little amount to the Al2O3 matrix at 1500°C using electrical resistance heating sintering and can enhance the mechanical properties of Al2O3/SiC microwave sintering techniques. )e appropriate weight structural ceramic composite substantially in comparison percentage of Al2O3 (Sigma Aldrich Chemicals Pvt Ltd, with monolithic Al2O3 [15–19]. )ey found that the addition 99.5%) and SiC (Sigma Aldrich Chemicals Pvt Ltd, 99%) was of 5 wt.% SiC as a secondary phase improved the strength milled at a speed of 350 rpm for 6 hours with isopropyl and fracture toughness of the material from 350 to 1520 MPa alcohol in a planetary ball mill (VB Ceramics, Chennai, and 3.5 to 4.8 MPam1/2, respectively, by increasing the India) using tungsten carbide (WC) lined vial and tungsten amount of SiC in the material [15]. )ere are various ways to carbide (WC) ball. After milling, the homogeneous mixture sinter this structural ceramic composite such as standard was dried and sieved. With a dwell period of 30 seconds and pressureless sintering, hot isostatic pressing, spark plasma a pressure of 60 MPa, the homogeneous mixture was sintering, and microwave sintering. Among these, micro- compacted into pellets of circular cross section with 5 mm wave sintering is one of the effective and energy-saving radius and 3 mm thickness using a cold uniaxial press. An methods which also enhances the mechanical and micro- initial batch of pellets was sintered at 1500°C for 5 hours in structure of Al2O3/SiC ceramic composites [16, 17]. an electrical resistance heating furnace with molybdenum Crystallite size and morphology play vital parts in several disilicide (MoSi2) as the heating element, and an additional applications of the ceramic composites, which have induced batch of pellets was sintered at the same temperature with a the researchers to concentrate on the fabrication methods, minimum holding time of 15 minutes in a microwave type of composites, and sintering methods. XRD peaks’ furnace equipped with a magnetron that produces micro- profile investigation has become a very compelling tool for waves at 2.45 GHz and a susceptor that served as the axillary microstructural characterization of ceramics either in bulk heating element. In both the sintering methods, 10°C per or in powder form. It was widely accepted that the minute heating was used. In both the electrical resistance Debye–Scherrer technique and the Williamson–Hall heating furnace and the microwave furnace, the specimens method were both appropriate for calculating the lattice were furnace cooled after they had been sintering. X-ray strain (ε) and the crystallite size (D) from the broadening of diffractogram of the synthesized specimens were reported XRD peaks, respectively [18–24]. No material has a perfect using XRD-Smart Lab (9 kW), Japan, diffractometer with crystal structure because of their finite size which leads to an CuKα radiation (λ �1.54060 A)˚ utilising 45 kV and 30 mA as anomaly from ideal crystallinity which produces the X-ray operating conditions. 4° per minute, 0.02° per step, and a diffraction peak broadening [24, 25]. )e information from scan range of 10° to 90° were the scan speeds, steps angles, the pattern obtained from diffractometer apparently gives and scan ranges, respectively. An FESEM (Supra 55-Carl about the expansion of X-ray diffraction peaks and can be Zeiss, Germany) was used to examine the morphology of the directly quantified. However, it is essential to become aware powders in the sintered sample and estimate their com- of that broadening of diffraction peaks arises primarily as a position. Using ImageJ software, the particle size was cal- result of the following two factors, namely, crystallite size culated using the line interpolation technique. and lattice strain [26]. It is a common practice to use peak profile analysis of diffraction pattern to estimate micro- 3. Results and Discussion structural characteristics such as lattice strain and crystallite size, and the findings are compared with the observable 3.1. X-Ray Diffraction Analysis. Figure 1 exemplifies the attributes of the material [27]. Both the microstructural diffractogram of microwave-sintered and electrical resis- quantities mentioned above influence the intensity and tance heating-sintered Al2O3/10 wt.% SiC ceramic com- width of the Bragg peak and produce a 2θ peak position shift. posite sample,
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