Drive Technology \ Drive Automation \ System Integration \ Services Manual DUV30A Diagnostic Unit 16710010 / EN SEW-EURODRIVE—Driving the world Contents Contents 1 General Information ............................................................................................ 5 1.1 Use of the manual....................................................................................... 5 1.2 Structure of the safety notes ....................................................................... 5 1.3 Rights to claim under limited warranty ........................................................ 6 1.4 Exclusion of liability..................................................................................... 6 1.5 Copyright..................................................................................................... 6 2 Safety Notes ........................................................................................................ 7 2.1 Preliminary information ............................................................................... 7 2.2 General information .................................................................................... 7 2.3 Target group ............................................................................................... 8 2.4 Designated use ........................................................................................... 8 2.5 Other applicable documentation ................................................................. 8 2.6 Transport..................................................................................................... 9 2.7 Installation/assembly................................................................................... 9 2.8 Startup/operation ........................................................................................ 9 2.9 Inspection/maintenance .............................................................................. 9 3 Product Description.......................................................................................... 10 3.1 Hardware .................................................................................................. 10 3.2 Continuous monitoring .............................................................................. 10 3.3 Theory of operation................................................................................... 11 4 Unit Design ........................................................................................................ 13 4.1 Scope of delivery ...................................................................................... 13 4.2 Basic unit .................................................................................................. 13 4.3 Nameplate/type designation ..................................................................... 14 4.4 Options...................................................................................................... 14 4.5 Base for mounting..................................................................................... 15 5 Installation, Mounting and Startup .................................................................. 16 5.1 System overview....................................................................................... 16 5.2 Required tools/resources .......................................................................... 16 5.3 Prerequisites ............................................................................................. 16 5.4 Installing the DUV-S software ................................................................... 17 5.5 Mounting and startup procedure ............................................................... 18 5.6 Loading or creating a parameter file ....................................................... 19 5.7 Mounting the sensor ................................................................................. 20 5.8 Electrical connection ................................................................................. 22 5.9 Conducting an impulse test (optional)....................................................... 23 5.10 Writing the parameter file to the sensor .................................................... 24 5.11 Teach-in .................................................................................................... 25 5.12 Evaluation of the switching outputs........................................................... 26 6 Operation ........................................................................................................... 29 6.1 Settings ..................................................................................................... 29 6.2 Display damage progress ......................................................................... 29 Manual – DUV30A Diagnostic Unit 3 Contents 7 Service ............................................................................................................... 32 7.1 Maintenance ............................................................................................. 32 7.2 Customer service ...................................................................................... 32 7.3 Fault/repair................................................................................................ 32 7.4 Disposal .................................................................................................... 32 8 Unit Functions ................................................................................................... 33 8.1 Sensor functions ....................................................................................... 33 8.2 Parameters ............................................................................................... 35 8.3 Application ................................................................................................ 36 8.4 Diagnostic objects..................................................................................... 41 8.5 Rolling bearing database .......................................................................... 54 8.6 Monitoring ................................................................................................. 58 8.7 Universal assignment................................................................................ 61 8.8 History....................................................................................................... 62 8.9 LED code .................................................................................................. 63 9 Technical Data................................................................................................... 64 9.1 General technical data .............................................................................. 64 9.2 Dimension drawing ................................................................................... 65 10 Appendix............................................................................................................ 66 10.1 Dimension sheets for mounting locations on the drive ............................. 66 10.2 Request form for project planning for DUV vibration sensor..................... 75 11 Address List ...................................................................................................... 77 Index................................................................................................................... 87 4 Manual – DUV30A Diagnostic Unit General Information Use of the manual 1 1 General Information 1.1 Use of the manual The manual is part of the product and contains important information on operation and service. The manual is written for all employees who assemble, install, startup, and ser- vice the product. The manual must be accessible and legible. Make sure that staff responsible for the plant and its operation, as well as persons who work independently on the unit, have read the operating instructions carefully and understood them. If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE. 1.2 Structure of the safety notes The safety notes in this manual are designed as follows: Pictogram SIGNAL WORD Type and source of danger. Possible consequence(s) if disregarded. • Measure(s) to prevent the danger. Pictogram Signal word Meaning Consequences if disregarded Example: DANGER Imminent danger Severe or fatal injuries WARNING Possible dangerous situation Severe or fatal injuries General danger CAUTION Possible dangerous situation Minor injuries Specific danger, e.g. electric shock NOTICE Possible damage to property Damage to the drive system or its environ- ment INFORMA- Useful information or tip. TION Simplifies the handling of the drive system. Manual – DUV30A Diagnostic Unit 5 General Information 1 Rights to claim under limited warranty 1.3 Rights to claim under limited warranty A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the manual. Therefore, read the manual before you start operating the device. 1.4 Exclusion of liability You must comply with the information contained in the manual to ensure safe operation of the DUV30A diagnostic units and to achieve the specified product characteristics and performance requirements. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of this manual. In such cases, any liability for defects is excluded. 1.5 Copyright ©