COMBINE OUR ADVANCED CABLE EXPERTISE WITH YOUR AEROSPACE AND DEFENSE EXCELLENCE TO BOOST PERFORMANCE : CABLES AND WIRES RANGE Summary GENERALITIES ........................................................................................................................ 4 A complete range of cable solutions and services worlwide ......................................................................................... A customized services for aerospace ................................. Guideline for aerospace cables ....................................................... HOOK UP WIRES ....................................................................................................... 12 Single core .......................................................................................................................................... Multi-cores .......................................................................................................................................... Shielded single core ..................................................................................................... Shielded multi-core ........................................................................................................ POWER DISTRIBUTION ................................................................................. 36 Single core .......................................................................................................................................... Multi-cores .......................................................................................................................................... 2 ENGINE & FIRE ZONE ..................................................................................... 56 Single core .......................................................................................................................................... Multi-cores .......................................................................................................................................... Shielded single core ..................................................................................................... Shielded multi-core ........................................................................................................ AVIONICS & COAXIAL CABLES .............................................. 104 Coaxial cables : 50, 75, 95 Ω ............................................................... Bus & quad cables .......................................................................................................... S SPECIAL CABLES ........................................................................................................ 194 Cords ................................................................................................................................................................ Thermocouple cables ................................................................................................. Low noise cables ................................................................................................................. BRAIDS .......................................................................................................................................... 214 Tin plated copper braid ...................................................................................... Nickel plated copper braid ........................................................................ SYMBOLS ................................................................................................................................. 220 3 NEW GENERATION OF AEROSPACE PLATFORMS REQUIRE SMALLER, LIGHTER AND MORE POWERFUL CABLES • A comprehensive range of aerospace The Nexans product portfolio is comprehensive wires and cable solutions covering nearly all aerospace requirements. • Products that are compliant with From airframe wires and cables to fire-zone and a range of standards worldwide high-temperature cables, from power feeders to coax, databus, quad Ethernet, optical fiber • Lighter, smaller, tougher, and more for IFE and sub-systems. For every application, reliable wires and cables Nexans has a solution. For special needs, • Abrasion-, arc-tracking-, fire-, and fluid- like flexibility, dynamic cut-through resistance, resistant and low maintenance electromagnetic interference resistance, corona • Customized solutions and support for resistance, we can supply products customized complex and advanced designs to specific customer requirements that can be used in various types of harnesses. COMPREHENSIVE OFFERING TECHNOLOGY CAPABILITY • Insulation systems: • Design & Prototyping – Composite tape wrap • Testing & Qualification – ETFE or FEP extruded • Manufacturing – PTFE extruded QUALITY SYSTEMS • Screen configurations: – round and flat braids • AS9100 / EN9100 – semi conductive tapes • ISO 9001 – spiral shields • ISO 14001 • High bit rate technology • New weight saving insulation for coaxial & data bus • • 4 A FULL RANGE OF PRODUCTS AND SOLUTIONS YOU CAN TRUST Airframe wires Cables for power Fire-zone and Coaxial cables Databus, quad Customized cables and cables transmission high-temperature Ethernet for specific area cables and optical fiber applications SERVICES SOLUTIONS Customized kitting Resident engineers Nexans can propose customized kitting and If a customer has issues or questions related to packaging to its customers, especially for pre-cut wires and cables, we can assign a resident power cables. Kits can include other components, engineer to work with their research department according to customer needs and specifications. to help them make the right choice, or facilitate acceptance according to design criteria, test Training modules information and applicable standards. At the request of OEMs, harness makers and distributors, we provide custom training Re-design to cost on our products to explain their specific In a world where size, weight and reliability are performance characteristics and benefits. of the utmost importance, we can help suppliers, harness makers and OEMs find optimal solutions. For example, we have pioneered the use of aluminum to achieve significant weight reduction. A WORLDWIDE PRESENCE Dedicated customer portals SUPPORTING COMMERCIAL AND While integrating with customer portals, MILITARY AEROSPACE MARKETS Nexans can also set up dedicated portals Industrial footprints in 2 countries: to offer customized information according • Draveil, France to design, manufacturing and operational • Paillart, France needs (including technical data, commercial • Mohammedia, Morocco information, specifications, and billing). 5 Guideline for aerospace cables HOOK-UP WIRES FOR CIVIL, MILITARY AIRCRAFT AND HELICOPTERS Voltage rating: 600 Volts RMS / Maximum operating frequency: 2000 Hz Maximum operating Arc Single Multi- Specification Description temperature tracking Screened Sheathed Page core core 150 180 210 200 260 resistant - Light weight wires ABS 0949 AD - Nickel copper clad aluminium AWG 24 to 4 14 - UV Laser printable • • • ABS 1354, ADB, ADC, - Light weight wires 16 ADD - Nickel copper clad aluminium • • • • ABS 1356 VNA, VNB, - UV laser printable 18 VNC, VND - Nickel copper clad aluminium • • • • • • - UV laser printable EN 2267-010 A DR - Light weight wires 20 - Composite insulation • • • - DR Multicores EN2266-008 jacketed 22 DRP - DRT - DRQ - UV Laser printable • • • • - Light weight wires EN 2267-009 DRB, - Light weight wires 24 DRC, DRD - Composite insulation • • • - UV laser printable EN 2714-013 MLA, - Light weight wires MLB, MLC, MLD 26 - Composite insulation • • • • • • - UV laser printable EN 2714-014 MME, - Light weight wires MMF, MMG 28 - Composite insulation • • • • • - DR Multicores - Shielded jacketed EN2713-012 - Silver plated screen MNA - MNB - MNC - UV Laser printable 30 MND • • • • • • - Light weight wires VG 95218-20 type H - Flexible light weight wires 32 FX 5301 - Silver plated conductors • • • VG 95218-22 type E VG 95218-23 type D - Single core and multicore 34 FX 5303 • • • • • • 6 Guideline for aerospace cables CABLES FOR POWER TRANSMISSION Voltage rating: 600 Volts RMS Maximum operating Arc Tracking Specification Description temperature Single Core Page Resistant 150 180 200 260 - Arc tracking resistant ABS 0949 AD AWG 3 to 000 - Light weight wires 38 - Nickel aluminium wires • - Light weight wires ABS 1354 ADB, ADC, ADD 40 - Nickel copper clad aluminium • ASNE 0438 YV – ASN E0471 QP - Flexible nickel plated aluminium wires • 42 - UV laser printable EN 2267-010 A DR - Light weight wires 44 - Composite insulation • • • - Large section ESW 1000-010-XXX 46 - High temperature wire • - High temperature FX 5400 DG – VG 95218 20 TYPE J 48 - General purpose • - Flexible aluminium wires NSA 935 308 YU 50 - Polyimide insulation • • - High temperature NSA 935 131 DG EN 2854-003 52 - General purpose • - Large section SP 799 54 - High temperature wire • • 7 NACELLES AND ENGINES: HIGH TEMPERATURE Voltage rating: 600 Volts RMS / Maximum operating frequency: 2000 Hz Maximum operating Arc Single Multi- Specification Description temperature Tracking Screened Sheathed Page core core 250 260 280 300 + Resistant 9310-N01 - High temperature wire and cables for engine 9310-N02 - Nickel coated Hight strength copper alloy 9310-N03 58 - Composite insulation • • • • • AWG 24 & 22 - High temperature BMS 13-58 - General purpose 64 - UV laser printable • • - Screened cables for high 1050 92 ambiant temperatures • • • • • - Screened cables for high 1053