M/s Suchem Organics Pvt. Ltd. Existing Project for Capacity Expansion of Manufacturing of Formaldehyde from 1000 M.T per month to 2500 M.T per month at Plot No. G1- 787-788, RIICO Industrial Area, Tehsil Tijara, District Alwar, Rajasthan PRE FEASIBILITY REPORT Pre-Feasibility Report For Existing Project for Capacity Expansion of Manufacturing of Formaldehyde from 1000 M.T per month to 2500 M.T per month by M/s Suchem Organics Pvt. Ltd. At Plot No. G1-787-788, RIICO Industrial Area, Tehsil Tijara, District Alwar, Rajasthan Environment Consultant Vardan Environet (QCI and NABET/EIA/1619/RA 0037) Plot No. - 82 A, Sector- 5, IMT Manesar, Gurugram (Haryana) Contact no.-9810355569 Mail ID: [email protected] 1 | Page M/s Suchem Organics Pvt. Ltd. Existing Project for Capacity Expansion of Manufacturing of Formaldehyde from 1000 M.T per month to 2500 M.T per month at Plot No. G1- 787-788, RIICO Industrial Area, Tehsil Tijara, District Alwar, Rajasthan PRE FEASIBILITY REPORT Table of Contents S.no. Chapters Page no 1 Executive Summary 2-4 2 Introduction of the Project / Background Information 5-7 3 Project Description 8-17 4 Site Analysis 18-21 5 Planning Brief 22-23 6 Proposed Infrastructure 24-25 7 Rehabilitation & Resettlement Plan 26 8 Project Schedule & Cost Estimates 27 9 Analysis of Proposal (Final Recommendation) 28 1 | Page M/s Suchem Organics Pvt. Ltd. Existing Project for Capacity Expansion of Manufacturing of Formaldehyde from 1000 M.T per month to 2500 M.T per month at Plot No. G1- 787-788, RIICO Industrial Area, Tehsil Tijara, District Alwar, Rajasthan PRE FEASIBILITY REPORT 1. EXECUTIVE SUMMARY Project M/s Suchem Organics Pvt. Ltd. is a partnership firm started with the objective to get involved in the business of manufacturing & trading in organic chemicals viz. Formaldehyde. M/s Suchem Organics Pvt. Ltd. is an existing unit of Formaldehyde manufacturing with the production capacity of 1000 M.T per month since 1994 based on NOC/CTE. Now, industry comes under Capacity Expansion with the production from 1000 M.T per month to 2500 M.T per month. So, the proposal is for the existing project for Capacity Expansion of manufacturing of Formaldehyde from 1000 M.T per month to 2500 M.T per month at Plot No.- G1- 787-788, RIICO Industrial Area, Tehsil Tijara, District Alwar, Rajasthan. The Company has been registered by Directorate of Industries, Govt. of Rajasthan on 10/02/1994 (attached as Annexure-I). The existing plant was established based on CTE/NOC (attached as Annexure- II). The latest CTO was applied for renewal vide Application No.-185481, Dated- 03/06/2017 (attached as Annexure- III). The Rajasthan State Pollution Control Board has issued an Order No.-RPCB/RO/BWD/175/1488, Dated -19/08/2019 (attached as Annexure- IV) to apply for EC within 60 days from the date of issue of letter. Location The Existing project is located in a 1000 sq.m and is situated at Plot No.- G1- 787-788, RIICO, Industrial Area, Tehsil Tijara, District Alwar, Rajasthan. This is existing Project for Capacity expansion of manufacturing of Formaldehyde from 1000 M.T per month to 2500 M.T per month. As the land itself in industrial area of RIICO Industrial area, hence land use already been changed to industrial unit. There is no forest land involved in this 1000 sq.m of land. The geographical location of the Existing plant lies from Latitude- 28°12'22.82" N to Longitude- 76°51'25.99"E. The Existing plant site is well connected with the rail and road connectivity. The project site is about 4.4 kms from SH-25 (Tijara-Delhi Highway) in West direction, 8.4 kms from MDR132 in ENE direction , is about 5.8 kms from NH-8 in NNW Direction (Delhi- Jaipur Expressway) and is 0.6 kms from NH71B in North Direction. It is connected with the adjacent states and other parts of India as well, which facilitates transportation of goods, both inwards and outwards. This further facilitates the marketing of Formaldehyde all over India including Haryana, Punjab & Rajasthan & are nearby industrial areas having plywood and Sunmica/decorative laminate industry. 2 | Page M/s Suchem Organics Pvt. Ltd. Existing Project for Capacity Expansion of Manufacturing of Formaldehyde from 1000 M.T per month to 2500 M.T per month at Plot No. G1- 787-788, RIICO Industrial Area, Tehsil Tijara, District Alwar, Rajasthan PRE FEASIBILITY REPORT Need for the project The Formaldehyde is used by plywood and sunmica laminated sheets manufacturers,who make adhesives like Urea Formaldehyde, Phenol Formaldehyde, Malamine, Formaldehyde. Plywood Boards and sun mica sheets market is growing very fast in India. The market is expected to continue to grow at the minimum rate of 10 to 15% per year. During the last decade, India has built a very strong position as sun mica sheets and ply wood boards for domestic consumption and for Exports to South Asian countries & Middle East. Formaldehyde is used by ply wood and sun mica laminated sheets manufacturers, who make adhesives like Urea Formaldehyde and Phenol Formaldehyde products. So considering the above, the M/s Suchem Organics Pvt. Ltd. has setup an existing manufacturing unit of Formaldehyde with the capacity of production of 1000 M.T per month and now comes under Capacity Expansion from 1000 M.T per month to 2500 M.T per month. Project Proponent The present proposal is for the Capacity Expansion of Existing unit of Manufacturing of Formaldehyde from 1000 M.T per month to 2500 M.T per month which is being promoted by Mr. Sugam Gupta and Mrs. Khushbu Gupta, who are very experienced persons. Process / Technology The commercial production of Formaldehyde is manufactured from oxidation- dehydrogenation using a silver catalyst involving either the complete or incomplete conversion of methanol. Methanol is vaporized and mixed with air and steam and it is then passed over a thin bed of silver catalyst at 650°C. Formaldehyde is formed by the dehydrogenation of methanol. The heat required for the endothermic reaction is obtained by burning hydrogen content in the off gasses, produced from the dehydrogenation reaction. Manpower Requirement About 10-12 persons have been employed to the industry. Water requirement (I) Existing Requirement: Total water requirement is 25 KLD. For industrial purpose 16.7 KLD, for domestic purpose is 2 KLD, for Cooling Tower is 0.1 KLD, for Green Belt is 1 KLD & for other purpose is 5.2 KLD. 3 | Page M/s Suchem Organics Pvt. Ltd. Existing Project for Capacity Expansion of Manufacturing of Formaldehyde from 1000 M.T per month to 2500 M.T per month at Plot No. G1- 787-788, RIICO Industrial Area, Tehsil Tijara, District Alwar, Rajasthan PRE FEASIBILITY REPORT (II) Expansion Requirement: Total water requirement will be 50 KLD. For industrial purpose 38 KLD, for domestic purpose will be 5 KLD, for Cooling Tower will be 1.5 KLD, for Green Belt will be 3 KLD & for other purpose is 2.5 KLD. Application for Groundwater Abstraction has been filed to CGWA. Power Requirement Maximum power requirement for the plant is 130 KVA (Total connected load). Average running load power requirement for the project is 80 KVA. The power is supplied from JVVNL (Jaipur Vidyut Vitran Nigam Limited). 1 DG set of capacity 125 KVA also exists as the backup power supply. Raw Material Requirement The only raw material is Methanol (99.9%) which comes in road tankers & stored in 60 KL underground 4 M.S tanks. Capital Cost of the project The fixed cost for the Existing project is 139.93 lacs and it will expands to 239.93 lacs including 100 lacs of Expansion which include land, building, plant & machinery and Capacity Expansion. --------------------- 4 | Page M/s Suchem Organics Pvt. Ltd. Existing Project for Capacity Expansion of Manufacturing of Formaldehyde from 1000 M.T per month to 2500 M.T per month at Plot No. G1- 787-788, RIICO Industrial Area, Tehsil Tijara, District Alwar, Rajasthan PRE FEASIBILITY REPORT 2. INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION (i) Identification of Project & Project Proponent Project M/s Suchem Organics Pvt. Ltd. is a partnership firm started with the objective to get involved in the business of manufacturing & trading in organic chemicals viz. Formaldehyde. M/s Suchem Organics Pvt. Ltd. is an existing unit of Formaldehyde manufacturing with the production capacity of 1000 M.T per month since 1994 based on NOC/CTE. Now, industry comes under Capacity expansion from 1000 M.T per month to 2500 M.T per month. So, the proposal is for existing project for Capacity Expansion of manufacturing of Formaldehyde from 1000 M.T per month to 2500 M.T per month at Plot No.- G1- 787-788, RIICO Industrial Area, Tehsil Tijara, District Alwar, Rajasthan. The Company has been registered by Directorate of Industries, Govt. of Rajasthan on 10/02/1994 (attached as Annexure-I). The existing plant was established based on CTE/NOC (attached as Annexure- II). The latest CTO was applied for renewal vide Application No.-185481, Dated- 03/06/2017 (attached as Annexure- III). The Rajasthan State Pollution Control Board has issued an Order No.-RPCB/RO/BWD/175/1488, Dated -19/08/2019 (attached as Annexure- IV) to apply for EC within 60 days from the date of issue of letter. Project Proponent The present proposal is for the Capacity Expansion of Existing unit of Manufacturing of Formaldehyde from 1000 M.T per month to 2500 M.T per month which is being promoted by Mr. Sugam Gupta and Mrs. Khushbu Gupta, who are very experienced persons.