Part Number D301232X012 May 2018 FloBoss™ 107 Flow Manager Instruction Manual Remote Automation Solutions FloBoss 107 Flow Manager Instruction Manual System Training A well-trained workforce is critical to the success of your operation. Knowing how to correctly install, configure, program, calibrate, and trouble-shoot your Emerson equipment provides your engineers and technicians with the skills and confidence to optimize your investment. Remote Automation Solutions offers a variety of ways for your personnel to acquire essential system expertise. Our full-time professional instructors can conduct classroom training at several of our corporate offices, at your site, or even at your regional Emerson office. You can also receive the same quality training via our live, interactive Emerson Virtual Classroom and save on travel costs. For our complete schedule and further information, contact the Remote Automation Solutions Training Department at 800-338-8158 or email us at [email protected]. ii Revised May-2018 FloBoss 107 Flow Manager Instruction Manual Contents Chapter 1 – General Information 1-1 1.1 Scope of Manual ............................................................................................................................1-2 1.2 FloBoss 107 Overview ...................................................................................................................1-2 1.3 Hardware ........................................................................................................................................1-5 1.3.1 Processor and Memory ....................................................................................................1-6 1.3.2 Backplane ........................................................................................................................1-6 1.3.3 Expansion Rack ...............................................................................................................1-6 1.3.4 Central Processing Unit (CPU) ........................................................................................1-6 1.3.5 Battery and Super-capacitor ............................................................................................1-8 1.3.6 Built-in Inputs and Outputs ...............................................................................................1-8 1.3.7 Built-in Communications ..................................................................................................1-8 1.3.8 Built-in Resistance Thermal Device (RTD) ................................................................... 1-10 1.3.9 Built-in Loop Output Power ........................................................................................... 1-10 1.3.10 Optional Inputs and Outputs ......................................................................................... 1-10 1.3.11 Optional Communication Modules – COM3 ................................................................. 1-11 1.3.12 Optional Multi-Variable Sensor (MVS) .......................................................................... 1-12 1.3.13 Optional Integral Sensors ............................................................................................. 1-12 1.3.14 Optional License Key .................................................................................................... 1-12 1.3.15 Optional Enclosures ...................................................................................................... 1-12 1.3.16 Optional LCD Touchpad ............................................................................................... 1-13 1.4 Firmware ..................................................................................................................................... 1-14 1.4.1 History Points ................................................................................................................ 1-15 1.4.2 Alarm Log ...................................................................................................................... 1-16 1.4.3 Event Log ...................................................................................................................... 1-17 1.4.4 Security ......................................................................................................................... 1-17 1.4.5 I/O Database ................................................................................................................. 1-18 1.4.6 Function Sequence Tables (FST) ................................................................................. 1-18 1.4.7 PID Control.................................................................................................................... 1-18 1.4.8 Spontaneous-Report-By-Exception (SRBX) Alarming .................................................. 1-19 1.4.9 Softpoints ...................................................................................................................... 1-19 1.4.10 Opcodes ........................................................................................................................ 1-19 1.4.11 Pass Through Communications .................................................................................... 1-19 1.4.12 ROC and Modbus Protocols ......................................................................................... 1-19 1.4.13 User C Programs .......................................................................................................... 1-20 1.5 ROCLINK™ 800 Configuration Software ..................................................................................... 1-20 1.6 Product Electronics ..................................................................................................................... 1-22 1.6.1 Real-Time Clock ........................................................................................................... 1-22 1.6.2 Diagnostic Monitoring ................................................................................................... 1-22 1.6.3 Automatic Self Tests ..................................................................................................... 1-22 1.6.4 Low Power Mode .......................................................................................................... 1-23 1.7 Flow Measurements .................................................................................................................... 1-23 1.8 Security Gateway ........................................................................................................................ 1-24 1.9 Additional Technical Information ................................................................................................. 1-25 Chapter 2 – Installation and Use 2-1 2.1 Installation Requirements ...............................................................................................................2-1 2.1.1 Environmental Requirements...........................................................................................2-1 2.1.2 Site Requirements ...........................................................................................................2-2 2.1.3 Compliance with Hazardous Area Standards ..................................................................2-4 2.1.4 Power Installation Requirements .....................................................................................2-4 2.1.5 Grounding Installation Requirements ..............................................................................2-5 2.1.6 I/O Wiring Requirements ..................................................................................................2-6 Revised May-2018 Contents iii FloBoss 107 Flow Manager Instruction Manual 2.2 Installing the FloBoss 107 and Expansion Rack ............................................................................ 2-7 2.2.1 Required Tools ................................................................................................................. 2-7 2.2.2 Installing the FloBoss 107 without an Expansion Rack ................................................... 2-7 2.2.3 Installing the FloBoss with an Expansion Rack ............................................................... 2-8 2.2.4 Removing an Expansion Rack ....................................................................................... 2-10 2.2.5 Removing and Installing Module Slot Covers ................................................................ 2-11 2.2.6 Removing and Installing Wire Channel Covers ............................................................. 2-11 2.3 Memory Backup Battery ............................................................................................................... 2-12 2.3.1 Removing and Installing the Battery .............................................................................. 2-12 2.4 Central Processor Unit (CPU) ...................................................................................................... 2-13 2.4.1 Removing the CPU Module ........................................................................................... 2-15 2.4.2 Installing the CPU Module ............................................................................................. 2-16 2.4.3 Resetting the CPU ......................................................................................................... 2-16 2.5 License Keys ...............................................................................................................................