AEROSPACE ASSEMBLY AUTOMOTIVE FOUNDRY INDUSTRIAL CATALOG Affordable, ergonomic solutions to reduce repetitive, stress injuries while increasing productivity. 1 Made In the U.S.A. 1300 11th Street West | Milan, IL 61264 | Tel: 309.756.0200 | Fax: 309.756.0700 | Toll Free 800.800.9371 | www.honsatools.com For 31 years, Fortune 100 manufacturing companies have called CONTENTS on Honsa® to help them reduce injuries, increase productivity and provide affordable ergonomic solutions. Riveting Tools 3-5 As the field of ergonomics continues to expand, Honsa's® Bucking Bars 6-7 dedication and relentless product design development exceeds Assembly Tools 8-13 the demanding challenges of our customers. Whether it is a new power tool, a custom driver to install parts or an ergonomic Custom Projects 14 bucking bar, Honsa® creates the custom solutions you need. Chipping Hammers 15 The Honsa® engineering team approaches every project with your workers comfort, safety, and productivity in mind. Our "outside the Weld Destruct Tools 16 box", custom engineering approach delivers solutions where it matters, in the hands of your workers. Weld Destruct Kits 17 When we help a customer improve safety, ergonomics, and Chisels 18-19 productivity, we focus on these issues: • Reducing injuries Needle & Chisel Scalers 20-21 • Improving productivity Accessories 20 • Continuous quality improvements • Creating affordable, ergonomic solutions Vertical Grinder 22 • Creating a solution that operators will want to use Right Angle Grinder 22 If your company is using pneumatic power tools in your processes, ask Honsa® to solve your most difficult tasks to improve productivity Isolators 23 and lower injuries. Honsa® BIO-GREEN 24 Together we can end those vibration related injuries that cause work stoppages, perpetuate employee turnover, increase insurance Retrofit Handles 26-28 claims, and devastate company profits. Suspension Bail 28 Best regards, Honsa® Ergonomic Arm 29 Thomas W. Honsa President & CEO Honsa® Manipulator 30 HTOP-38 SERIES Riveting Tools The P-38 series is lightweight, with a comfortable grip that fits 95% of the population and is easy-to-manage in tight spaces with an impressive power-to-weight ratio. Honsa® tools create a safer workplace by exposing operators to less vibration. HTOP-38 Riveting Tools HTOP-38 10 .401 Shank shown with Model# Bore Stroke BPM O.A.L. Weight Capacity optional 1 1 3 3 HTOP-38 2X /2" 2 /4" 2580 6 /4" 2lbs 9oz /32” accessories 1 7 1 5 HTOP-38 3X /2" 2 /8" 2160 7 /4" 2lbs 13oz /32” 1 1 1 3 HTOP-38 4X /2" 3 /16" 1740 8 /4" 3lbs 0oz /16” 9 7 1 HTOP-38 10 /16" 1 /8” 3200 6” 2lbs 10oz /8” 9 3 HTOP-38 12 /16" 3” 2100 8” 3lbs 1oz /16” 9 1 HTOP-38 13 /16" 4” 1725 9” 3lbs 13oz /4” 9 7 1 HTOP-38 10T* /16" 1 /8” 3200 6” 2lbs 11oz /4” 9 5 HTOP-38 12T* /16" 3” 2100 8” 3lbs 3oz /16” 9 1 HTOP-38 13T* /16" 4” 1725 9” 3lbs 8oz /2” * T denotes high powered Tungsten Piston Standard Equipment HTOP-38 2X 3X 4X HTOP-38 4X Beehive Retainer 4839 Mech Aid Retainer 4838 HTOP-38 10/10T 12/12T 13/13T HTOP-38 3X Beehive Retainer 6013 Mech Aid Retainer 6012 Optional Equipment HTOP-38 2X Suspension Bail HTPR-10 Isolator HTRB-4X13 Isolator HTRB3X12 Regulator HTREG-2 1 Swivel HTO /4" SWIVEL HTOP-38 13T HTOP-38 13 HTOP-38 12 HTOP-38 12T HTOP-38 10 HTOP-38 10T 3 Made In the U.S.A. 1300 11th Street West | Milan, IL 61264 | Tel: 309.756.0200 | Fax: 309.756.0700 | Toll Free 800.800.9371 | www.honsatools.com Riveting Tools HTOP-51 SERIES The HTOP-51 series tools strike a great balance; tough enough to handle demanding jobs, but not so tough they forget that’s a human being on the trigger. They are lightweight with an aluminum, cast body that’s easy to operate and comfortable to hold. HTOP-51 Riveting Tools .498 Shank HTOP-51C Model# Bore Stroke BPM O.A.L. Weight 27 23 1 HTOP-51C /32” 6 /64” 1400 10 /4” 6lbs 2oz 27 3 HTOP-51D /32” 4 /4” 1400 9” 5lbs 6oz 27 23 1 HTOP-51E /32” 6 /64” 1400 12 /2” 7lbs 4oz Standard Equipment Beehive Retainer 8112 Mech Aid Retainer 8111 Optional Equipment Suspension Bail HTPR579 Turn Ball Bearing Retainer 8113R Non-Turn Ball Bearing Retainer 8113 Barrel Isolator for C and E Barrels HTSBO2C HTOP-51D Barrel Isolator for D Barrels HTSBO2D 1 Swivel HTO /4" SWIVEL 4 Made In the U.S.A. 1300 11th Street West | Milan, IL 61264 | Tel: 309.756.0200 | Fax: 309.756.0700 | Toll Free 800.800.9371 | www.honsatools.com Riveting Tools HTPB-17 Riveting Tools HTPB-17 SERIES .498 Shank Type Model# Bore Stroke BPM O.A.L. Weight 27 23 3 The HTPB-17 series tools are the gentle giants of Honsa® riveting HTPB-17C /32” 6 /64" 1400 15 /8" 8lbs 8oz 27 3 3 HTPB-17D /32” 4 /4" 1400 13 /4" 8lbs 3oz tools. They have just enough weight and an abundance of power 27 23 1 HTPB-17E /32” 6 /64" 1400 17 /2" 9lbs 0oz 27 23 1 to ease through demanding applications for sustained periods HTIBLB-17C /32” 6 /64" 1400 17 /2" 9lbs 0oz 27 3 of time, without the bone crushing vibration you would expect to HTIBLB-17D /32” 4 /4" 1400 16" 8lbs 0oz 27 23 find in a high-powered riveter. HTIBLB-17E /32” 6 /64" 1400 19" 11lbs 0oz HTPB-17C HTPB-17D Riveting Tools HTIBLB-17D .498 Shank Type Model# Bore Stroke BPM O.A.L. Weight HTIBLB-17C 3 11 HTP 5X /4” 2 /16” 1560 12” 6lbs 12oz 3 7 Barrel Isolators HTP 9X /4” 3 /8” 1140 14” 7lbs 1oz 3 13 Tool Isolator HTP 7X /4” 5 /16” 900 16” 7lbs 12oz HTPB-17C and E HTSBO2C HTIBLB-17D HTSBO2D HTP 7X HTRB-79X HTP 9X HTRB-79X Barrel Isolator With Collar Tool Isolator HTPB17C and E HTRB-C-B17 HTP 5X HTRB-C5X HTP 9X HTP 9X HTRB-C79X HTP 7X HTRB-C79X Tool Isolator 5 HTP 5X HTRB 5X Made In the U.S.A. 1300 11th Street West | Milan, IL 61264 | Tel: 309.756.0200 | Fax: 309.756.0700 | Toll Free 800.800.9371 | www.honsatools.com ISOVIB™ Bucking Bars HVRBB SERIES US PATENT #10,179,361 AND OTHER PATENTS PENDING HVRBB-001 Honsa® designs and manufactures standard and vibration reduced bucking bars from tungsten, steel and stainless steel. Our ISOVIB™ modular bucking bar technology incorporates the benefits We offer isolated bucking bars in several configurations to of steel, tungsten, urethane, and a robust spring to provide maximum minimize harmful vibration transmitted to operators. vibration reduction in a weight best customized for your application. The ISOVIB™ bucking bar has a non-mar tip and a rivet height gauge which reduces over bucking and costly rework to skin surfaces. Honsa® proprietary urethane Precision non-mar height gauge to eliminate over-bucking and damage to surface Hardened steel bucking surface provides extended tool life Isolated Spring tungsten inserts UBB-2R Steel modular case Spring Static isolated bucking bar protects tungsten from available in a wide variety of geometries to access any damage difficult areas Isolated tungsten inserts 6 HVRBBs with custom dollys Made In the U.S.A. 1300 11th Street West | Milan, IL 61264 | Tel: 309.756.0200 | Fax: 309.756.0700 | Toll Free 800.800.9371 | www.honsatools.com Bucking Bars • Currently, we offer over 300 bucking bar designs. • Each design is available in the customer's choice of steel or tungsten. • All Honsa® bucking bars are made in the USA from the highest quality materials available. • Call us at 800-800-9371 or email us at [email protected] to modify any of these for your application or to create a new design for your unique needs. LBBT231T CPBBT646T CPBBT730T CBBT52T GBBT2310T LBBT367T HLMB-015 TBBT750S-61T CPBBT633T ISOVIB™ WBB-4 with HTPP1 Palm Pad 7 Made In the U.S.A. 1300 11th Street West | Milan, IL 61264 | Tel: 309.756.0200 | Fax: 309.756.0700 | Toll Free 800.800.9371 | www.honsatools.com Assembly Tools Traditional Offset Handle .401 Shank Type Model# Bore Stroke BPM O.A.L. Weight 1 1 HTO 2X /2” 2 /4” 2580 7” 3lbs 4oz 1 7 HTO 3X /2” 2 /8” 2160 8” 3lbs 8oz 1 1 HTO 4X /2” 3 /16” 1740 9” 3lbs 12oz HTO 3X Offset Polymer Grip .401 Shank Model# Bore Stroke BPM O.A.L. Weight 1 1 3 HTOP-38 2XB /2" 2 /4" 2580 6 /4" 2lbs 9oz 1 7 1 HTOP-38 3XB /2" 2 /8" 2160 7 /4" 2lbs 13oz 1 1 1 HTOP-38 4XB /2" 3 /16" 1740 8 /4" 3lbs 0oz Inline Handle .401 Shank Type Model# Bore Stroke BPM O.A.L. Weight 1 1 HTIBL 2X /2” 2 /4” 2580 10” 3lbs 2oz 1 7 HTIBL 3X /2” 2 /8” 2160 11” 3lbs 5oz HTOP-38 3XB 1 1 HTIBL 4X /2” 3 /16” 1740 12” 3lbs 9oz Gooseneck Handle .401 Shank Type Model# Bore Stroke BPM O.A.L. Weight 1 1 HTP 2X /2” 2 /4” 2580 10½” 3lbs 13oz 1 7 HTP 3X /2” 2 /8” 2160 11½” 4lbs 1oz 1 1 HTP 4X /2” 3 /16” 1740 12½” 4lbs 5oz Standard Equipment 2X 3X 4X Beehive Retainer 4839 Mech Aid Retainer 4838 Inline Includes Bail HTIL-BH1 Optional Equipment Turn Ball Bearing Retainer 4840 Non-Turn Ball Bearing Retainer 4840 Suspension Bail Offset HTO BH1 Barrel Isolator HTRB 2X10 Barrel Isolator HTRB 3X12 Barrel Isolator HTRB 4X13 HTIBL 2X Regulator HTREG-2 1 Swivel HTO /4" SWIVEL HTP 4X 8 Made In the U.S.A.