HDPE Fusion Weld Waste & Drainage Introducing Brymec HDPE Fusion Weld Waste & Drainage The Brymec HDPE commercial waste and drainage system is a lightweight and highly efficient pipework system for soil & waste and rainwater drainage. Brymec HDPE is manufactured from high density polyethylene, which has numerous advantages over other materials. The range is available in sizes from 32mm up to 315mm and includes a full range of fittings and adapters. The system can be joined with either electrofusion couplers or by butt welding to provide excellent joint integrity. Its highly resistant to chemicals – suitable for clinical and industrial waste. Manufactured to EN1519, the system can be used in applications from -40C to 95C. It can also be installed below ground. Contents Design Features 04 The Range - HDPE Fusion Weld Waste & Drainage 06 - Fire Stop Products 12 - Fire Stop Accessories 13 Technical Data 14 Design Considerations 15 Design Considerations - Fire Stop 20 Installation Instructions - Fire Stop 21 Installation Instructions - HDPE 22 Testing Procedure 24 Quality Policy 25 Terms of Business 26 Ethical Global Procurement Policy 28 0333 000 55 55 www.Brymec.com 3 Features and Benefits Manufactured to the highest quality Weather Resistance standards Brymec HDPE is UV resistant as it contains black Our HDPE pipe and fittings have been carbon which prevents photo-oxygenation carefully designed and selected to meet the processes due top UV rays. highest quality standards. Products undergo Smoothness and abrasion resistance stringent testing in compliance with our ISO 9001:2015 quality management system. Smooth surface structure prevents the formation of deposits and encrustation. The Brymec HDPE system is manufactured to the following standards: • EN1519 Suitable for off-site fabrication • ISO/TR10358 Suitable for off-site fabrication. Can be easily • EN13501:1:2007 cut and assembled to suit • D-s2,d0 Brymec Warranty Lightweight We offer a 10-year warranty across our waste and drainage range. The systems flexibility and elasticity it is able to withstand small deformations without breaking (for example: in case of structural settlement in buildings). Strength & Durability The characteristics of Brymec HDPE provide excellent strength and durability during transportation, on site handling and after installation. Vibration absorption Brymec HDPE will absorb vibration due to it’s density, flexibility and elasticity. Resistance to chemicals Will withstand organic and inorganic solvents, and at 20°C it is resistant to most household detergents used for sinks and WC’s. 4 www.Brymec.com 0333 000 55 55 Resistance to mechanical stress Brymec HDPE will withstand external stress and impact deformation due to the elastic properties. It can be embedded in concrete providing that certain specific technical rules are observed. Temperature resistance Brymec HDPE will maintain its physical characteristics despite temperature changes. It will not break or deform permanently due to water freezing internally. Temperature range is between -40°C and +70°C, or 95°C for short durations. 0333 000 55 55 www.Brymec.com 5 Brymec HDPE Range HDPE Pipe 90° Long Radius Elbows STOCK NO SIZE LENGTH STOCK NO SIZE 51200 32mm 3m 51237 50mm 51201 40mm 3m 51238 56mm 51202 50mm 3m 51240 75mm 51203 56mm 3m 51242 110mm 51205 75mm 3m 51244 160mm 51207 110mm 3m 51245 200mm 51209 160mm 3m 51220 200mm 5m 45° Elbows 51221 250mm 5m STOCK NO SIZE 88° Elbows 51248 32mm 51249 40mm STOCK NO SIZE 51250 50mm 51226 32mm 51251 56mm 51227 40mm 51253 75mm 51228 50mm 51255 110mm 51229 56mm 51257 160mm 51231 75mm 51258 200mm 51233 110mm 51259 250mm 51235 160mm 6 www.Brymec.com 0333 000 55 55 Brymec HDPE Range 45° Equal Y Branches 45° Reducing Y Branches STOCK NO SIZE STOCK NO SIZE 51261 32mm 51274 40 x 32mm 51262 40mm 51275 50 x 40mm 51263 50mm 51276 56 x 50mm 51264 56mm 51281 75 x 50mm 51266 75mm 51289 110 x 40mm 51268 110mm 51290 110 x 50mm 51270 160mm 51291 110 x 56mm 51271 200mm 51293 110 x 75mm 51272 250mm 51308 160 x 110mm 51316 200 x 110mm 51318 200 x 160mm 88° Equal Branches 51325 250 x 110mm STOCK NO SIZE 88° Swept Branch 51341 40mm 51342 50mm 51343 56mm STOCK NO SIZE 51345 75mm 51353 110mm 51347 110mm 51349 160mm 0333 000 55 55 www.Brymec.com 7 Brymec HDPE Range 88° Reducing Branches Ring Seal Adaptors STOCK NO SIZE STOCK NO SIZE 51354 40 x 32mm 51403 32mm 51355 50 x 40mm 51404 40mm 51356 56 x 50mm 51405 50mm 51360 75 x 50mm 51406 56mm 51361 75 x 56mm 51409 75mm 51368 110 x 40mm 51411 110mm 51369 110 x 50mm 51413 160mm 51370 110 x 56mm 51372 110 x 75mm Expansion Sockets 51373 110 x 90mm 51375 160 x 110mm STOCK NO SIZE 51417 32mm 45° Double Reducing Y Branches 51418 40mm 51419 50mm 51420 56mm STOCK NO SIZE 51422 75mm 51390 110 x 50mm 51424 110mm 51391 110 x 110mm 51426 160mm 51427 200mm 90° Corner Branch (Ball Type) STOCK NO SIZE 51396 110mm 8 www.Brymec.com 0333 000 55 55 Brymec HDPE Range Concentric Reducers Eccentric Reducer STOCK NO SIZE STOCK NO SIZE 51430 40 x 32mm 51462 56 x 50mm 51431 50 x 40mm 51467 75 x 50mm 51432 56 x 50mm 51468 75 x 56mm 51438 75 x 40mm 51477 110 x 56mm 51439 75 x 50mm 51479 110 x 75mm 51442 90 x 40mm 51480 110 x 90mm 51443 90 x 50mm 51447 110 x 40mm 51487 160 x 110mm 51448 110 x 50mm 51488 160 x 125mm 51449 110 x 56mm 51451 110 x 75mm Straight Adaptors 51452 110 x 90mm With Cap 51458 125 x 110mm 51459 160 x 110mm STOCK NO SIZE 51496 40 x 46mm 51497 50 x 46mm 90° Elbow Adaptors With Cap 51498 50 x 58mm Rubber Reducers STOCK NO SIZE For Adaptors 51490 40 x 46mm 51491 50 x 46mm STOCK NO SIZE 51501 46 x 26-32mm 51502 46 x 36-40mm 51505 58 x 47-50mm 0333 000 55 55 www.Brymec.com 9 Brymec HDPE Range Electro Fusion Straight WC Connections Couplings STOCK NO SIZE STOCK NO SIZE DESCRIPTION 51506 32mm 51536 110 x 160mm Straight WC Connection 51518 40mm Long WC Connection 51538 90 x 300mm (for wall-hung pan) 51519 50mm 51520 56mm Long Eccentric Reducers 51521 63mm 51522 75mm 51523 90mm STOCK NO SIZE 51524 110mm 51569 200 x 160mm 51525 125mm 51570 250 x 200mm 51526 160mm 51527 200mm Firenze Trap 90° Access Pipes STOCK NO SIZE DESCRIPTION STOCK NO SIZE Firenze Trap With 51539 110mm 51510 75mm Access Cap 51511 90mm 51512 110mm Access Caps 51514 160mm 51516 250mm STOCK NO SIZE 90° WC Connections 51560 40mm 51561 50mm 51562 56mm STOCK NO SIZE 51564 75mm 51530 90 x 110mm - 300mm long 51566 110mm 51531 110 x 110mm - 300mm long 10 www.Brymec.com 0333 000 55 55 Brymec HDPE Range Automatic Air Vent Boss Pipe STOCK NO SIZE STOCK NO SIZE 51540 110mm 51556 110 x 56mm 4 way Extended Height Floor WC Connections STOCK NO SIZE DESCRIPTION 51532 90 x 110mm Extended hight WC Connector without branch 300mm long 51533 110 x 110mm Extended hight WC Connector without branch 300mm long 51549 110 x 50 x 110mm Extended hight WC Connector - Double branch 300mm long Pipe Clamps LINED HEAVY DUTY LOW FRICTION UNLINED HEAVY DUTY LINED UNLINED SIZE STOCK NO STOCK NO STOCK NO STOCK NO STOCK NO 04099 - 04143 04003 04940 32mm 04100 - 04144 04004 04941 40mm 04113 - - 04005 04942 50mm 04102 - 04145 04006 04996 56mm 04131 - 04147 04000 04945 75mm 04108 42043 04149 04014 04949 110mm 04112 42045 04151 04021 04955 160mm 04134 42046 - 04025 04958 200mm - - - - 04961 250mm 0333 000 55 55 www.Brymec.com 11 Brymec HDPE Range HDPE Pipe Cutter HDPE Pipe Bevel Tool STOCK NO SIZE STOCK NO SIZE 51590 - 51593 32mm - 160mm HDPE Pipe Weld Scraper Tool Marker Crayons STOCK NO SIZE STOCK NO PACK QTY 51592 - 08645 12 Fire Stop Products Manufactured from a high performance material bonded to the inside of a steel sleeve. Suitable for when plastic soil and waste pipes pass through fire compartment walls and floors. On exposure to heat from a fire they rapidly expand inwards to squeeze the collapsing plastic pipe until the aperture is completely sealed. Tested in accordance with the performance requirements of BS476: Part 20: 1987 & EN1366-3, NHBC type approval. Intumescent Pipe Collars • Tested to BS476: Part 20 and EN1366-3 • For use on UPVC, ABS, MDPE, HDPE and PP pipes • Up to 4 hours fire resistance • Surface mounted, cast or semi-cast applications STOCK NO SIZE RATING STOCK NO SIZE RATING 040526 55mm 2 Hour 040541 75mm 4 Hour 040531 110mm 2 Hour 040544 110mm 4 Hour 040538 32mm 4 Hour 040547 160mm 4 Hour 040582 40mm 4 Hour 040535 200mm 4 Hour 040539 50mm 4 Hour 040537 250mm 4 Hour 040540 56mm 4 Hour 12 www.Brymec.com 0333 000 55 55 Fire Stop Accessories Fire Rated Acoustic Intumescent Putty Foam - B1 Rating • An easy to use, non setting • Alfas Bond FR acts as a primary fire seal in intumescent compound, which is accordance with BS476 Part 20 up to 5 hours ideal for sealing around pipes and and meets Class BI of DIN 4102 Part 1 cables in walls and floors STOCK NO SIZE STOCK NO SIZE 08063 750 ml 40573 1kg Fire Rated Silicone Fire Batt - 4 Hour Fire Rating • This fire rated silicone offers superior • Tested to BS476: Part 20 qualities combined with excellent movement • Up to 4 hours fire resistance accomodation, temperature stability, UV • Economical resistence and ageing characteristics • Halogen free • It offers excellent resistence to fire in • Reduced smoke properties accordance with BS476 Parts 20 and 22 and • Chemical / weather resistant conforms to ISO 11600 - F&G - 25LM and BS5889 Type A STOCK NO SIZE STOCK NO SIZE 08174 310 ml 040591 1200 x 600 x 60mm Intumescent Acoustic Sealant • The Intumescent Acoustic Sealant is a one part acrylic emulsion sealant giving good fire resistance to BS476 Part 20 • It is a water based paste which cures on application due to evaporation of moisture • It can be overpainted and has good movement accommodation • Up to 5 hours fire resistance STOCK NO SIZE 08231 310 ml 0333 000 55 55 www.Brymec.com 13 Technical Data & Uses Technical Specifications PHYSICAL VALUE UNIT OF MEASURE TEST METHODS Density 954 kg/m3 ISO 1183 D Melt index 190°C/5kg 0,5 g/10Min ISO 1133 Cond.