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Asphalt Distributor with BT 1 Controls for Units with Standard 1' Control Spray Bar

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Asphalt Distributor with BT 1 Controls for Units with Standard 1' Control Spray Bar M-103-12R1 Supercedes M-103-12R Serial Numbers S5613 and up Black-Topper® CENTENNIAL Asphalt Distributor With BT 1 Controls For Units with Standard 1' Control Spray Bar E.D. ETNYRE & CO. – 1333 S. Daysville Road – Oregon, Illinois 61061 Phone: 815-732-2116 or 800-995-2116 – Fax: 800-521-1107 – www.etnyre.com M-103-12R1 Black-Topper Centennial Operation, Maintenance, and Safety Manual BLACK-TOPPER Distributor with Standard Spraybar and BT-1 Controls Version 4.5 Serial Number S5613 and up WARRANTY E. D. Etnyre & Co. warrants to the original Purchaser, its new product to be free from defects in material and workmanship for a period of twelve (12) months after date of delivery to original Purchaser. The obligation of the Company is limited to repairing or replacing any defective part returned to the Company and will not be responsible for consequential damages or any further loss by reason of such defect. The company excludes all implied warranties of merchantability and fitness for a particular purpose. There are no warranties, express or implied, which extend beyond the description of the goods contained in this contract. This warranty does not obligate the Company to bear the cost of machine transportation in connection with the replacement or repair of defective parts, nor does it guarantee repair or replacement of any parts on which unauthorized repairs or alterations have been made or for components not manufactured by the Company except to the extent of the warranty given by the original Manufacturer. This warranty does not apply to: (1) Normal startup services, normal maintenance services or adjustments usually performed by the selling dealer, factory service representative or customer personnel. (2) Any product manufactured by E. D. Etnyre & Co. purchased or subjected to rental use. (3) Any product or part thereof which shows improper operation, improper maintenance, abuse, neglect, damage or modification after shipment from factory. (4) Any product or part thereof damaged or lost in shipment. Inspection for damage should be made before acceptance or signing any delivery documents releasing responsibility of the delivering carrier. This warranty and foregoing obligations are in lieu of all other obligations and liabilities including negligence and all warranties of merchantability or otherwise, express or implied in fact or by law. WARNING WARNING Do not use this machine for any operation that is Diesel engine exhaust and some of its constituents not described in this manual. are known to the State of California to cause If you have any questions about operation of this cancer, birth defects, and other reproductive harm. machine, contact the Etnyre Service Department at 1-800-995-2116 or 1-815-732-2116. Please note this warning Operations that are not approved could cause serious injury or death. and remember: • Always start and operate the engine in a well ventilated area. • If in an enclosed area, vent the exhaust to the outside. • Do not modify or tamper with the exhaust system. Can cause serious injury or death. 1 © Copyright 2010 E.D. Etnyre & Co. All brand names, trademarks and registered trademarks are the property of their respective owners. Information contained within this document is subject to change without notice. All rights reserved. 2 Table of Contents Safety Instructions Warning And Instruction Plates ......................... 5 Spray Bar Suckback ....................................... 36 General Safety Instructions .............................. 7 Bar Suck Back Override.................................. 38 Safety Precautions, Hazard Seriousness Level ... 7 Handspray Suckback ...................................... 39 WARNINGS ...................................................... 8 Flushing Operations ........................................ 40 Fluoroelastomer Handling .............................. 8 Bar Flush (Auto) .............................................. 40 Foaming .......................................................... 10 Bar Flush (Manual) ......................................... 41 Asphalt Institute .............................................. 10 Unload Operations with External Pump .......... 42 Introduction ................................................... 11 Unload Operations with Distributor Pump....... 44 Reporting Safety Defects ................................ 11 Transfer Operations ........................................ 46 Component Location And Identification .......... 12 Heating Product in Distributors .................. 48 Rear and Side Components............................ 12 Heating with Propane Burners .......................... 48 Spray Bar Components................................... 13 Propane Requirements .............................. 48 Hydraulic Tank Components ........................... 13 Manual Ignition Control .............................. 49 Cab Control Panel........................................... 14 Ignition and Out Fire Control...................... 50 Rear Control Panel ......................................... 16 Thermostatic Control.................................. 52 Preparing for Operation ............................... 19 Heating with Fuel Oil Burners ...................... 53 Setting Up the Computer ................................ 19 Ignition and Out Fire Control...................... 54 First Screen ................................................. 19 Thermostatic Control.................................. 55 Second Screen ........................................... 19 Troubleshooting ............................................ 56 Third Screen ............................................... 19 Maintenance .................................................. 58 Fourth Screen ............................................. 20 Gun Assembly ................................................. 58 Fifth Screen ................................................. 20 Electrode Settings ........................................... 58 Sixth Screen................................................ 20 Check Ignition Transformer Spark .................. 59 Engaging Pump on PTO Equipped Distributors .... 20 Fire Burners .................................................... 59 Manual Transmissions ................................ 20 Replacing Speed Pickup ................................. 59 Automatic Transmissions ............................ 20 Servicing the Etnyre P-15 Pump..................... 60 Spraying Operations ....................................... 21 Vacuum Check ............................................ 60 Setting the Digital Memory Presets ................ 22 Pump Disassembly And Inspection ............ 60 Adjusting the Spray Bar Nozzle Angle ............ 22 Impeller Installation And Pump Assembly ... 60 Adjusting the Spray Bar Height ....................... 22 General Fuel Data and Heating Terminology ..... 61 Operation ....................................................... 23 Fuel Data .................................................... 61 Tank Capacity ................................................. 23 Approximate Burner Fuel Consumption...... 61 Operation Screens .......................................... 23 Heating Terminology ................................... 61 First Operating Screen .................................... 23 Hydraulic Fluid Requirements ......................... 62 Second Operating Screen............................... 23 General Information .................................... 62 Third Operating Screen................................... 24 Hydraulic Fluid Requirements ..................... 62 Information Messages..................................... 24 Viscosity & Temperature Requirements ...... 62 Loading ........................................................... 26 Contamination Levels ................................. 63 Loading Through the Manhole .................... 26 Lubrication Chart............................................. 65 Loading Through the Load Line Etnyre Spraybar Nozzles ................................ 66 Connections and Preliminary Checks ......... 27 Serial Number Plate Location ......................... 67 Check Strainers .......................................... 27 Decimal Equivalent Chart ............................... 67 Using the Measuring Stick .......................... 27 Loading Through the Load Line .................. 28 Circulating in the Tank..................................... 30 Circulating Product in the Bar ......................... 32 Spraying Through the Bar ............................... 34 Hand Spraying ................................................ 35 3 List of Illustrations Figure 1. Location of Warning and Instruction Plates. ................................... 5 Figure 2. Rear and Side Component Identification...................................... 12 Figure 3. Rear Component Identification. .................................................... 12 Figure 4 Spray Bar Component Identification. ............................................ 13 Figure 5. Hydraulic Tank Component Identification. .................................... 13 Figure 6. Cab Control Panel Components. .................................................. 14 Figure 7. Rear Control Panel Components.................................................. 16 Preparing for Operation Figure 8. Adjusting the Spray Bar Nozzles. ................................................. 22 Figure 9. Adjusting the Spray Bar Height..................................................... 22 Operation Figure 11. Valve Positions
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