Moventas Service Lifecycle Solutions Tight Moventas material specifications GEARED prevent subsurface inclusions which act as initiation points for fatigue and tooth FOR NEW ENERGY fractures.

Moventas is the undisputed innovation & technology leader in the wind gearbox industry. As a pioneer in the segment with 40 years of global service experience and an own installed base of over 15,000 gearboxes, we will make the difference in your gearbox service. Benefit of a unique industry technology leader service experience, lower your LCoE, and keep your assets running reliably. OUR SERVICE PROFESSIONALS ARE AVAILABLE AROUND THE WORLD.

Gain a competitive edge with the Moventas digital service solutions. Get real-time data to improve your productivity and profitability.

Remote condition management Dedicated diagnostic engineers monitor the equipment to identify any evolving issues. This allows for a quick response Moventas Condition Management System (CMaS®) is a and initiation of corrective actions before any unforeseen state-of-the-art service installed thousands of units downtime. worldwide. Minimize downtime and costs while maximizing the lifetime of the drivetrain. Expert service inspections Key features: • CMaS® provides a real-time health condition Standard preventative maintenance such as boroscopic of your drivetrain. inspections, vibration measurements, oil analysis, and • Installation onsite or in workshop service. CMaS® portable solutions are the cores of our lifecycle • 24/7 global online accessibility with the remote solutions. Receive detailed reports with clear and specific diagnostics service. maintenance recommendations leading to lowering your O&M costs. UP-TOWER SERVICE LOOKING BEYOND THE HORIZON

Up-tower solutions - global presence, agility, safety and speed combined with local expertise.

Moventas is setting the industry benchmark in up-tower With tailored working methods, special built tools and service solutions. Smart and fast up-tower repairs are professionally trained field service experts, Moventas can based on Moventas’ deep and diverse technology heritage, complete most complex up-tower repairs within a couple of independent of any OEM. days. Our innovative Up-tower repair solutions have Critical parts for the up-tower repair will be supplied an immediate benefit of decreasing O&M costs and from our global workshop network allowing for minimum operational risks while increasing reliability and availability. lead times and local supply of the highest quality.

Our extensive know-how Smart Up-Tower and 40 years of experience Repair Features: translates to industry • Ready to go kits including all required components. innovation in up-tower • Geared components are manufactured from service - with over 1000 Moventas clean steel which improves gear completed jobs. root and surface safety as well as eliminates tooth fractures. • Tailored tools for each gearbox’s up-tower service needs. MOVENTAS WORKSHOP SERVICE PROCESSES CONTAIN:

Repair Need Expected Turbine Lifetime Workshop Service & Replacement Gearbox Excellence Levels

BASIC

STANDARD

EXTRA LIFE WIND TURBINE LIFECYCLE

BASIC STANDARD Essential component changes and repairs Technically up to the same level EXTRA LIFE Technical improvements from Moventas ExtraLife solutions applied to original designs. to return the unit back to operation. as original new gearbox.

• Repair or replacement of damaged • Repair or replacement of damaged • Repair or replacement of damaged • Clean steel to lower impurities components + new HSS & IMS bearings components + new HSS & IMS components + new HSS & IMS bearings + extend lifetime bearigns • Bearings upgrade • Bearings concept modernization Bearings upgrade • • Micro geometry improvements on teeth • Planetary stage modernization • Micro geometry improvements on regrinding e.g. Integrated bearings, WEC resistance teeth regrinding • Material improvements • Case carburized ring gear by • Material improvements – Clean Steel state-of-the-art heat treatment – Clean Steel • Elimination of spinning bearing outer • Online Condition Management System • Elimination of spinning bearing outer races – CMaS® races WORKSHOP SERVICE GOING BEYOND STANDARDS

Moventas’ high density of global workshops and service centers allow the shortest turnarounds at industry leading quality standards.

Extend gearbox lifetime with innovative repairs and upgrades. Gearboxes will be fully assessed from root Key Benefits cause analysis and innovative performance enhancing through to low cost component refurbishment techniques. • instant access to a new Our tailored solutions are proven to be fit for purpose. or refurbished gearbox Our multi MW load testing capabilities across the global • Reduced downtime due to quick workshop network offers quality reassurance and this turnaround times physical validation ensures reliable operation. At the same time, it quantifies the benefits of our advanced design • No additional crane and service team upgrades. required for installation • Single source supplier reduces the risk of damaged or contaminated accessories

Moventas Service is the only gearbox service partner that can offer superior case carburized inner gearing. REPLACEMENT GEARBOX Refurbished replacement FAST AND EASY gearboxes Moventas offers a comprehensive gearbox pool and upgrading impacted components. Known generic failure LIFETIME EXTENSION exchange service. A refurbished gearbox gives you modes are eliminated resulting in higher availability and an economic alternative to a new gearbox by only reliability.

Exchange service solution Instant access to new and New and Refurbished Damaged Gearbox refurbished gearboxes A result of years of evolution Components

featuring MOVENTAS MOVENTAS Replacement gearboxes will lead to the shortest downtime • Wear-free case carburized ring wheel increasing productivity and injects the latest gearbox REPLACEMENT LOOP technologies extending lifetime. • Optimized casted components 2–3 days Brand new or refurbished gearbox which is ready to be • Integrated 2-row planet wheel bearings MANUFACTURING REGIONAL shipped from the gearbox inventory. Helical gears FACILITY WORKSHOP CUSTOMER • New and Refurbished New and Refurbished • Optimized gearbox parameters Gearbox Gearbox New replacement gearboxes

Moventas’ new replacement gearboxes represent the latest in drivetrain technology, designed to meet the and development provide you with reliable gearboxes. New challenging demands of today’s wind turbine operations. replacement units are full-load tested considering static, Practical expertise, state-of-the-art solutions, research dynamic, and extreme load conditions. Turbine Turbine Spare Expert New/Refurbished SPARE PARTS Workshop HSS IMS LSS Make Type Parts Services Gearbox.

AW1500 • • m w New & Refurbished m w m w m READY TO GO Acciona AW3000 • • m New & Refurbished m - -

DeWind D8 • • m New - - -

G4X • • m z e New & Refurbished m z - - G5X • • m e New & Refurbished m z w - - Genuine Moventas spare parts Gamesa G8X • • m z e New & Refurbished m z w m z w - Spare parts from Moventas – high quality, short lead time, G90 • • m z e t New & Refurbished - - - Genuine gearbox OEM spare parts 24/7 available. • 1.5 • • m w New m z m w m z GE • Components and spare parts for Acciona, 2.5 • • z - - - - DeWind, Gamesa, GE, , , Moventas sources and supplies spare parts worldwide for N60 • • w - m - - most common OEMs. Availability of parts through local Siemens, and turbine platforms Nordex N80 • • ei - - - - inventories and quick response times leads to savings in • Thousands of high quality spare parts in N90 ei - - - - your O&M structure. stock available for fast delivery • • Maximize your uptime and revenue generation with MM82 • • m ei New & Refurbished m - - • OEM inspected and refurbished spare parts Moventas spare parts. Senvion in original configuration or upgraded to MM92 • • m ei New & Refurbished m ei - - latest available solution. SWT-2.3 • • w Refurbished w w w Siemens SWT-3.6 • • w - w - -

NM64-72 • • m New - - -

V47 • • m z New & Refurbished m z w - - V52 • • m z New & Refurbished m z - - V66 • • w - w - - Vestas V80 • • m z w New & Refurbished m z w m z w m z w V90 • • m z w New & Refurbished m z w m z w m z w V100 • • m z w New & Refurbished m m m V110 • • m z w New & Refurbished - - -

m / Metso / Valmet / Santasalo CMaS • Condition Management System Service Agreements & Special Projects Expert Services z ZF /Bosch Rexroth / Hansen ANY BRAND w Winergy / Flender Diagnostics and analysis services Preventive maintenance agreements Boroscopic and general inspections ei Eickhoff CMaS can be installed to any turbine and Tailored service projects Tailored expert training gearbox brand either uptower or in our factory e Echesa Moventas is a new energy technology expert and multi-brand service provider. Moventas’ technology strives to lower the cost of energy across the lifecycle of renewable energy generation, from superior gearbox design and manufacture to extensive after sales service for most gearbox brands. Moventas is part of the Clyde Blowers.

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