Remove/Install Starter 24.11.14

AR15.30-D-7100WE Remove/install starter 24.11.14

ENGINE 651 in MODEL 900 ENGINE 651.955/956/957 in MODEL 906

Modification notes

15.11.13 Repair method modified.

D15.30-1113-09

1 Aneroid capsule holder 4 Screw/bolts 8 Electrical line Boost pressure control (engine 5 Screw/bolts 9 Nut 651.955/957.) 2 Air intake pipe 6 Bracket 10 Electrical wiring harness 3 Heat shield 7 Nut M1 Starter

D15.30-1115-07

Shown on a removed engine with transmission 722.6 and without code (MS3) Emissions level Euro 3

11 Filler pipe (for transmission 722) 13 Pinion 12 Screw/bolts M1 Starter

Shown on a engine 651 with transmission 722.686 and without code MS3 (Emissions level Euro 3)

14 Bracket 15 Bracket

Remove/install 1 Disconnect battery ground line AR54.10-D-0003SD 2 Remove air intake pipe (2) AR09.10-D-8131WE 3 Remove boost pressure control aneroid ENGINE 651.955/957 capsule holder (1) AR09.40-D-1009WE 4 Lift/jack up vehicle AR00.60-D-1000H 5 Remove bracket (14) ENGINE 651.955/956/957 in MODEL 906as of facelift 2013 Installation: Pay attention to different lengths of screw/bolts. 6 Lower vehicle 7 Remove screw/bolts (4) and remove heat Bolt, heat shield for starter to bracket *BA15.30-N-1006-01G shield (3) Set of flexible head wrenches *001589810900 8 Remove screw/bolts (5) and bracket (6) MODEL 906 with ENGINE 651.955/956/957 with CODE MJ7 (ECO start/stop function) Bolt, bracket for heat shield to crankcase *BA15.30-N-1007-01G 9 Unscrew nuts (7) and remove electrical line Installation: Replace nut (7). (8) from starter (M1) Nut, connection for circuit 30 *BA15.30-N-1002-01G 10 Unscrew nuts (9) and remove electrical Nut, connection for circuit 50 *BA15.30-N-1003-01G wiring harness (10) from starter (M1) 11 Raise vehicle 12 Remove screw/bolts (12) Installation: For transmission 722 the oil filler pipe (11) is fastened to the transmission by the upper screw/bolt (12). Bolt, starter to crankcase *BA15.30-N-1001-01G 13 Remove bracket (15) MODEL 906 with ENGINE 651.955/956/957 with CODE MJ7 (ECO start/stop function) 14 Lower vehicle 15 Take out starter (M1) upwards Check 16 Check pinion (13) on the starter (M1) for When reinstalling the starter (M1). damage and wear

© Daimler AG, 8/24/17, B/08/17/X, ar15.30-d-7100we, Remove/install starter Page 2 of 4 ENGINE 651 in MODEL 900 ENGINE 651.955/956/957 in MODEL 906 Installation: In case of damage or wear, replace the starter (M1). 17.1 Check starter ring gear for flywheel through with manual transmission the starter opening on transmission for damage and wear Replace flywheel if there is damage or wear on the starter ring gear. Refer to:

Remove/install flywheel ENGINE 651 in MODEL 900 with AR03.30-D-8002WE TRANSMISSION 711.6 ENGINE 651.955 in MODEL 8AC906.133/153/155/631/633/635/655/657 with TRANSMISSION 710.510 with CODE ZL3 (National version for Latin America) ENGINE 651.955/956/957 in MODEL 906 with TRANSMISSION 711.680 ENGINE 651.956 in MODEL 8AC906.133/631/633/635 with TRANSMISSION 710.510 with CODE ZL3 (National version for Latin America) 17.2 Check starter ring gear for clutch plate through with automatic transmission the starter opening on transmission for damage and wear Replace drive plate if there is damage or wear on the starter ring gear. Refer to:

Remove/install clutch plate ENGINE 651.955/956/957 in MODEL 906 with AR03.30-D-8003WE TRANSMISSION 722.686/9 18 Install in the reverse order

Starter

Number Designation ENGINE 651 BA15.30-N-1001-01G Bolt, starter to crankcase Nm 40

Starter

Number Designation ENGINE 651 BA15.30-N-1002-01G Nut, connection for circuit 30 Nm 14

Starter

Number Designation ENGINE 651 BA15.30-N-1003-01G Nut, connection for circuit 50 Nm 6

Starter

Number Designation ENGINE 651 BA15.30-N-1006-01G Bolt, heat shield for starter to bracket Nm 9

Starter

Number Designation ENGINE 651 BA15.30-N-1007-01G Bolt, bracket for heat shield to crankcase Nm 20

Set of flexible head wrenches