ON-CHIP ANTENNA ELEMENT AND ARRAY DESIGN FOR SHORT RANGE MILLIMETER-WAVE COMMUNICATIONS
DISSERTATION
Presented in Partial Fulfillment of the Requirements for the Degree Doctor of Philosophy in the
Graduate School of The Ohio State University
By
Rudy M. Emrick, B.S. M.S.
*****
The Ohio State University
2007
Dissertation Committee: Approved by
John L. Volakis, Adviser Mohammed Ismail Adviser Chih-Chi Chen Graduate Program in Robert Lee Electrical and Computer Engineering c Copyright by
Rudy M. Emrick
2007 ABSTRACT
Large amounts of worldwide unlicensed spectrum at 60 GHz is currently being considered for high speed wireless solutions. However, a number of challenges remain for this spectrum to be a viable solution for high volume consumer applications. In this dissertation we look more closely at requirements for indoor antenna connectivity with particular focus on the signal to noise ratio needed to overcome fading in multi- path channels. A new analytical channel model, including multipath scattering, is proposed and adapted to determine antenna requirements. These requirements are then used to develop realistic signal to noise ratios for Silicon-based Radio Frequency
(RF) front ends. This dissertation considers three candidate antennas that show promise for compact on-chip implementation. Given their small size and possible losses at millimeter wave frequencies, we also focus on antenna efficiency for practical metalizations on Silicon. Therefore, relevant material properties are examined to determine the most accurate parameters to be used in the computational models.
It is concluded that arrays of the candidate antennas with spatial power combining must be employed, but are still small enough for on-chip realization. The proposed antenna array that meets performance requirements is as little as 7x7mm2, making it about 1/3 of the target maximum size of 25x25mm2, required to enable integration as part of a portable consumer devices.
ii ACKNOWLEDGMENTS
Many thanks to my wife Rita and two sons, Sam and Josh. Without their patience, understanding and assistance, my completion of this degree would not have been possible. I would also like to thank my advisor John Volakis, who was extremely helpful and understanding in my being a non-traditional student. I also greatly appreciate the help of George Simpson and Bob Neidhard from the Air Force Research
Lab for acquiring probes and taking the measurements which are included as part of this work. In addition, I could not have succeeded without the generosity and solid support from Motorola and my manager Vida Ilderem.
iii VITA
1991 ...... B.S. Electrical Engineering, Michigan Technological University 1994 ...... M.S. Electrical Engineering, Ohio State University 2005-present ...... Graduate Student, Ohio State Univer- sity
PUBLICATIONS
Research Publications
R.M. Emrick and J.L. Volakis “Antenna Requirements for Short Range High Speed Wireless Systems Operating at Millimeter-Wave Frequencies.”. IEEE International Microwave Symposium Digest, pp.974–977, 2006.
R.M. Emrick and J.L. Volakis “Millimeter-Wave and Terahertz Antennas”. Antenna Engineering Handbook, McGraw-Hill, Chapter 23, 2007.
D. M. Ah Yo and R.M. Emrick “Frequency Bands for Military and Commercial Applications.”. Antenna Engineering Handbook, McGraw-Hill, Chapter 2, 2007.
R.M. Emrick and J.L. Volakis “Inductively Loaded Millimeter-Wave Spiral Array on Silicon.”. IEEE Antennas and Propagation Symposium, 2007.
FIELDS OF STUDY
Major Field: Electrical and Computer Engineering
Studies in Electromagentics: Prof. John L. Volakis
iv TABLE OF CONTENTS
Page
Abstract ...... ii
Acknowledgments ...... iii
Vita ...... iv
List of Figures ...... vii
Chapters:
1. Introduction to Millimeter-Wave and Terahertz Antennas ...... 1
1.1 Applications ...... 2 1.1.1 Wireless ...... 3 1.1.2 Radars ...... 5 1.1.3 Imaging ...... 5 1.2 Millimeter-wave Antennas ...... 7 1.2.1 Waveguide Antennas ...... 8 1.3 On-Chip Antennas ...... 14 1.4 Submillimeter-wave and Terahertz Antennas ...... 23 1.5 Chapter Conclusions ...... 25
2. Antenna Requirements for High Speed Wireless Systems Operating at Millimeter-wave Frequencies ...... 29
2.1 Introduction ...... 29 2.2 Fading Multi-Path Channels ...... 32 2.3 Effect of MIMO in Fading Multi-Path Channels ...... 34 2.4 Channel Model Within a Room ...... 38 2.4.1 Analytical Model for a Room ...... 38
v 2.4.2 SNR Calculations ...... 38 2.5 Chapter Conclusions ...... 45
3. Material Properties of Gold and Silicon at High Frequencies and Their Effect on Efficiency for Candidate Antenna Elements ...... 46
3.1 Initial Antenna Element Analysis ...... 46 3.2 Antenna elements used for this analysis ...... 57 3.3 Electrical Properties of Gold ...... 62 3.4 Electrical Properties of Silicon ...... 73 3.4.1 Measured Results for the Spiral Element ...... 79 3.5 Material Property Effects on Efficiency ...... 80 3.6 Chapter Conclusions ...... 84
4. Antenna Array Implementation ...... 85
4.1 overview ...... 85 4.2 Array Analysis ...... 85 4.3 The Array Factor ...... 86 4.4 Array and System Performance ...... 89 4.5 Chapter Conclusions ...... 95 4.5.1 Design Guidelines ...... 97
5. Conclusions and Summary of Contributions ...... 100
5.1 Summary and Conclusions ...... 100
Bibliography ...... 102
vi LIST OF FIGURES
Figure Page
1.1 Millimeter-wave (MMW) spectrum and applications. Bands shown are unlicensed 60 GHz, easily licensed 70 and 80 GHz, 77 GHz automotive radar, unlicened 90 GHz and emerging bands above 100 GHz. . . . . 3
1.2 Signal-to-noise (S/N) ratio at the receiver as a function of separation distance between the transmitter and receiver. An antenna with 20-dBi gain was assumed (the horizontal lines show the required S/N ratios for the indicated data rates and configuration) (after R. M. Emrick and J. L. Volakis [3] IEEE 2006)...... 6
1.3 Automotive sensors for advanced safety systems ...... 7
1.4 Horn antennas, connected to a WR15 waveguide, operating at millimeter- wave frequencies. The horn antenna on the left is precision assembled whereas the horn on the right is cast and plated for lower cost. . . . . 10
1.5 Parallel plate slot array to improve manufacturability. Dielectric con- stant of the employed material is 2.17 and an efficiency of 29 percent was achieved (after J. Hirokawa and M. Ando [7] IEEE 1998) . . . . 11
1.6 Waveguide to microstrip antenna coupling using an aperture at the broadwall to feed the microstrip antenna (after D. Pozar [8] IEEE 1996) 11
1.7 Double slot antenna implemented on an LTCC package (after K. Maruhashi et al [9] IEEE 2000) ...... 13
1.8 A multilayer parasitic microstrip antenna array implemented using LTCC (after T. Seki et al [10] IEEE 2005). Measured absolute gain for this antenna is 7.17 dBi...... 13
vii 1.9 Comparison of Substrate Properties for LTCC, FR4, and LCP. Data is shown at 1 MHz for LTCC and 20 GHz for LTCC and LCP. . . . . 14
1.10 High-gain antenna utilizing multiple LCP layers to form a vertical array of spirals over a ground plane. The achieved gain is 12.3 dBi with a top surface occupying 1.2 mm, and computations were carried out using the Remcom XFDTD (after R. M. Emrick and J. L. Volakis [3] IEEE 2006)...... 16
1.11 Transmission line losses in dB/mm using thin dielectrics. The SiO2 substrate thickness 3 µm is representative when implementing 50 ohm transmission lines in the top layers of silicon wafer processes. Losses for thicker GaAs substrates are also shown for comparison (use of higher dielectric constants produce similar effects)...... 17
1.12 Approach for reducing losses by increasing the air volume near the structure or components of interest (after C. Nguyen et al [12] IEEE 1998)...... 17
1.13 Two-dimensional array utilizing membranes and air cavities to reduce losses (after G. Rebeiz et al [14] IEEE 1990) ...... 19
1.14 Formation of surface wave and other substrate modes can effect per- formance of on-chip antennas (after N. Alexopoulos et al [15] IEEE 1983)...... 20
1.15 Example layout of an edge-fed element on silicon for compact on-chip antennas. When minimized in size, the antenna element measures only 360 mm 135 mm delivering 3.2-dBi gain and a 3-dB bandwidth of 17%. 21
1.16 Example of a millimeter wave antenna comprised of a half-circle el- ement with a tuning slot. When the size is minimized, the element measures 480 mm 240 mm delivering a gain of 3.8 dBi with a 3-dB bandwidth of 17%...... 22
1.17 Example antenna on a thin membrane integrated with a detector op- erating up to 700 GHz (G. Rebeiz et al [13] IEEE 1987)...... 24
1.18 Log-periodic antenna element with a lens coupled to a hot-electron bolometer for operation at 1-6 THz (after A. Semenov et al [17] IEEE 2007)...... 24
viii 1.19 Micromachined waveguide antenna for 1.6-THz operation (after J. Bowen et al [18] IEEE 2006). A gain of about 13 dBi was achieved...... 26
1.20 Photoconductive antenna to generate and transmit or receive THz sig- nals (L is antenna length) ...... 27
2.1 Wireless Standards Snapshot...... 30
2.2 Worldwide Spectrum Available at 60 GHz. 3 GHz of common world- wide spectrum exists from 59-62 GHz, as highlighted...... 31
2.3 Bit Error Rate as a function of γb for a single input single output system. Bit error rates for K=0, 6 and 12 for BFSK and BPSK are shown...... 35
2.4 MIMO implementation using t transmit and r receive antennas . . . . 36
2.5 Bit Error Rate as a function of the average SNR per bit for a 2x2 MIMO system having L = t·r = 4 MIMO channels (SISO is shown for comparison). Bit error rates for K=0, 6 and 12 with BPSK are shown. 37
2.6 Multipath delay profile for transmit and receive separation of 5m, 15m and 35m which is described by Equation 2.5 at 60 GHz ...... 39
2.7 SNR at the receiver as a function of transmit and receive antenna separation with antenna gain of 6dBi assumed for both transmit and receive. Required SNR levels are shown for various conditions at 60 GHz 41
2.8 SNR at the receiver as a function of transmit and receive antenna separation with antenna gain of 20dBi assumed for both transmit and receive. Required SNR levels are shown for various conditions at 60 GHz 42
3.1 Mineaturized spiral elements included in this analysis using a) straight arms and b) square meander-line inductive loading ...... 47
3.2 Example layout of antenna approach using LTCC to implement wide- band triangle and Yagi antennas for ”Antenna in Package” approach from [38]. Exploded layout view (a, wideband triangle b) and Yagi c) layouts are shown...... 48
ix 3.3 Input return loss of spiral elements ...... 49
3.4 Block diagram of proposed implementation using compact spiral ele- ments integrated with active silicon circuits ...... 50
3.5 Realized gain of straight and square meander inductive loaded spiral antenna elements. Gain of at least +2dB is required for acceptable system efficiency and performance...... 51
3.6 Scaled version of loaded spiral used for analysis of losses. Substrate λ thickness is 7 at 60 GHz on a high resistivity silicon substrate. Line width of the spiral is ∼ 3.5µm...... 53
3.7 Directivity and gain for a scaled loaded spiral element with isolation of loss mechanisms. Directivity along with gain when using gold and PEC are shown...... 54
3.8 Alternative spiral using substantially more metalization. Substrate λ thickness is 4 at 60 GHz on a high resistivity silicon substrate. Line width of the spiral is ∼ 57µm...... 55
3.9 Directivity and gain for a spiral element with much greater metaliza- tion. Line widths are 15x greater than the loaded spiral...... 56
3.10 Dimensions of spiral element on silicon ...... 59
3.11 Dimensions of edge fed bow-tie element on silicon ...... 60
3.12 Dimensions of half circle element on silicon ...... 61
3.13 Gain of the antennas shown using all lossless materials ...... 63
3.14 Efficiency of the antennas using all lossless materials ...... 64
3.15 Antenna pattern for spiral antenna at 55, 60 and 65 GHz...... 65
3.16 Antenna pattern for bow-tie antenna at 55, 60 and 65 GHz...... 66
3.17 Antenna pattern for half circle antenna at 55, 60 and 65 GHz. . . . . 67
x 3.18 Measured data (markers) and extrapolated values (solid) for the imag- inary part of the permittivity of bulk gold as a function of frequency. Extrapolated values were determined by fitting a Drude model known values at low and optical frequencies...... 70
3.19 Measured data (markers) and extrapolated values (solid) for the real part of the permittivity of bulk gold as a function of frequency. Ex- trapolated values were determined by fitting a Drude model to known values at low and optical frequencies...... 71
3.20 Conductivity of bulk gold calculated from an extrapolation of measured properties at optical frequencies...... 72
3.21 Measured data (markers) and extrapolated values (solid) for the real part of the permittivity of intrinsic silicon as a function of frequency. The curve was fit to match high frequency measured data and the know low frequency value...... 75
3.22 Measured data (markers) and extrapolated values (solid) for the imag- inary part of the permittivity of intrinsic silicon. The curve was fit to match high frequency measured data and known low frequency con- ductivity...... 76
3.23 Conductivity of intrinsic silicon calculated from an extrapolation of measured properties at optical frequencies. Low frequency conductivity was used as part of curve fitting for the imaginary part of the permittivity. 77
3.24 Loss Tangent of intrinsic silicon calculated from an extrapolation of measured properties at optical frequencies. Loss tangent contributions from the dopant, intrinsic silicon and their sum are shown ...... 78
3.25 Measured input return loss for the spiral antenna. Thick solid like is the simulated result and is shown with the measured response of 4 fabricated spiral elements ...... 80
3.26 Efficiency of the antennas with gold metallization and lossless silicon 81
3.27 Efficiency of the antennas using gold and 1kohm-cm silicon...... 82
3.28 Efficiency of the antennas using gold and 10ohm-cm silicon...... 83
xi 4.1 Planer rectangular array geometry ...... 87
4.2 Planer linear array geometry ...... 88
4.3 Rectangular array configuration used in this analysis. Element to ele- ment spacing is 1mm for this analysis...... 90
4.4 Effect of increasing array size using half circle element antennas. Op- erating frequency is 60 GHz with element to element spacing of 1mm. Antenna gain here does not include losses associated with the feed network...... 93
4.5 Planer antenna array feed for an 8x8 array of half circle elements. In order to feed each element in phase, substantial line length is needed. In this example, at least 15mm of line length is needed to feed each element, resulting in substantial loss and reduction in efficiency. . . . 94
4.6 Exploded view layout of proposed approach for optimum integration on silicon for millimeter-wave transmit array...... 95
4.7 Effect of increasing array size given that each element is driven by a silicon amplifier providing 10 dBm of output power. PGP is defined in (2.8). Operating Frequency is 60 GHz with element to element spacing of 1mm...... 96
xii CHAPTER 1
INTRODUCTION TO MILLIMETER-WAVE AND TERAHERTZ ANTENNAS
There are a number of definitions describing antennas operating in the millimeter- wave (MMW) or terahertz (THz) bands. Most commonly, antennas operating in fre- quencies whose wavelengths are measured in millimeters (30 GHz to 300 GHz) are referred to as millimeter- wave antennas. On the other hand, the band between 300
GHz and 3 THz is referred to as the submillimeter-wave band, in which the corre- sponding wavelengths are measured in units less than one millimeter. One can say that a fair amount of freedom has been used in the literature when defining the MMW and THz bands. Some describe a device operating at 24 GHz as a millimeter-wave sensor and those operating around 300 GHz as THz devices. A possible cause for these inconsistencies may be the specialized use of MMW and THz devices. Historically, devices operating in the millimeter-wave, submillimeter-wave, and THz regimes have been limited to specialized applications, likely due to their high cost of realization.
Specifically, at these higher frequencies there are a number of challenges, including
(1) the availability of sources operating in these bands, (2) fabrication challenges of the small features required for these devices, (3) maintaining tolerance for the small features to achieve repeatable designs, and (4) fabrication costs. It is certainly
1 well-known that antenna dimensions scale inversely proportional to their frequency.
However, at some point, the features size becomes a fabrication challenge, and tra- ditional printed circuit-board techniques may no longer be applicable. Nevertheless, recent and ongoing advances in a number of fabrication technologies indicate that low-cost solutions at the MMW and THz frequencies should be possible [1]. Specif- ically, silicon transceivers can now support frequencies of 60 GHz and higher. That is, with the capability of traditional silicon devices continuing to trend higher [2], the challenges of obtaining sources and transceiver ICs is effectively being addressed. To some extent, this moves the challenge in realizing MMW and THz devices to other components, including antennas. This chapter is, of course, specifically focused on the antenna design and fabrication for MMW and THz devices.
1.1 Applications
Applications for millimeter-wave and THz frequencies include wireless, radar, and imaging (see Figure 1.1). For antennas, it is often found that the design is application- specific where integration, loss, and gain requirements may vary among applications.
An issue for the designer is also the allowed frequency band of operation. Specifi- cally, the unlicensed spectrum at 60 GHz overlaps an oxygen absorption band that adds an additional 15 dB/km of attenuation. This is certainly a challenge for long communication ranges, but may not be of concern for shorter range applications, as is the case for wireless personal area networks. In fact, this atmospheric attenuation is even desired since it allows for frequency reuse and security of the band by limiting its reach to local areas of operations. From Figure 1.1, imaging applications are typ- ically targeted for bands where there is a local minimum in atmospheric attenuation,
2 ISSUE FOR THE DESIGNER IS ALSO THE ALLOWED FREQUENCY BAND OF OPERATION 3PECIFICALLY THE UNLICENSED SPECTRUM AT '(Z OVERLAPS AN OXYGEN ABSORPTION BAND THAT ADDS AN ADDITIONAL D"KM OF ATTENUATION 4HIS IS CERTAINLY A CHALLENGE FOR LONG COMMUNICATION RANGES
!!
$
$
"#$ &)'52% -ILLIMETER WAVE --7 SPECTRUM AND APPLICATIONS
Figure 1.1: Millimeter-wave (MMW) spectrum and applications. Bands shown are unlicensed 60 GHz, easily licensed 70 and 80 GHz, 77 GHz automotive radar, un- licened 90 GHz and emerging bands above 100 GHz.
as is the case with the 94 GHz and 140 GHz frequency bands. This is important, especially for passive imaging, as the desired signals can be extremely low in power and additional atmospheric attenuation can severely impact their reception. Next we consider the three applications areas separately.
1.1.1 Wireless
As wireless devices become more prevalent and the desire for increased data rates continues, there are challenges in the employed lower frequency spectrum (from 824
MHz for the cellular bands up to 2.4 GHz and 5 GHz for the ISM and 802.11 bands.
A solution is to use the large amounts of spectrum in the millimeter-wave frequen- cies. Wireless applications in these bands include wireless personal area networks
(WPAN), point to point for backhaul applications, and the extension of fiber and hybrid fiber-coax systems beyond their current reach. The latter presents an advan- tage over wired networks as it can be cost prohibitive to extend them beyond their
3 current coverage. Specifically, a large portion of unlicensed spectrum is available worldwide around 60 GHz for either WPAN or other applications such as backhaul.
In the United States, easily and cheaply licensed spectrum is now available in two
5 GHz blocks near 75 and 85 GHz. It is, however, believed that spectrum targeted for commercial backhaul applications must be licensed so the operator has some re- course in case of interference. Challenges faced in antenna development for wireless applications may differ significantly. For backhaul applications, the antennas are typically directional and physically large for acceptable performance over 12 km in range under typical rain-fade conditions. However, in the case of WPAN, the chal- lenges range from low cost to sufficient gain for acceptable system-level performance allowing for high data-rate connectivity. To achieve multigigabit data rates at reason- able ranges, especially for non-line-of-sight (NLOS) conditions, it has been recently shown [3] (using simple channel models) that antenna gains on the order of 20 dBi are likely required. Though these antennas will be smaller, an array may be required to achieve such large gains while accounting for expected chipset efficiencies. Figure 1.2 shows signal-to-noise (S/N) ratio as a function of separation distance under different propagation conditions and transmission systems such as single-input single-output
(SISO) and multiple-input multiple-output (MIMO). The propagation channels in- cluded in Figure 1.2 include the usual line-of-sight (LOS) with multipaths and the non-line-of-sight (NLOS), referred to as LOS-blocked in the figure. An observation for Figure 1.2 is that MIMO has a clear advantage in achieving higher data rates.
4 1.1.2 Radars
Millimeter-wave radar sensors are in early deployment for applications such as au- tomotive anticollision systems. Virtually every major automaker now has an optional adaptive cruise control system that may become part of a future automotive safety system for collision warning/avoidance, lane departure warning, blind spot detection, backup, and parking aids. Such systems are already being used for parking assis- tance. Though there is debate on the future pervasiveness of anticollision systems, it is widely expected that these technologies will make driving safer. For example, without active avoidance, perimeter sensors may detect a situation having a high probability of collision and initiate pre-crash safety steps, including pretensioning of seat belts, adjusting brake line pressure to shorten stopping distance, and so on. As displayed in Figure 1.3, there are a wide range of sensors likely to be used; these include millimeter-wave, optical, and ultrasonic sensors. Sensors operating in the 77-
GHz range with a combination of 24-GHz sensors for shorter ranges (see Figure 1.1) are a likely option. Specifically, millimeter-wave frequencies are considered a good choice because they penetrate fog and heavy dust in addition to allowing for high resolution and being small enough so as not to affect vehicle appearance.
1.1.3 Imaging
The area of millimeter-wave and THz imaging has seen significant growth in a number of applications. A popular application is security screening for detection of concealed objects such as ceramic knives hidden beneath clothing [4] (done pas- sively). Another application is the use of passive millimeter-wave imagers for aircraft systems used by pilots to see landing areas under low visibility conditions (fog or
5 ÓÎ{ #(!04%2 47%.49 4(2%%
*") &)
-&(
- &(
&( $")%% () %) +' "%!
&') %$),$'$(# ))'$ +' # &)'52% 3IGNAL TO NOISE 3. RATIO AT THE RECEIVER AS A FUNCTION OF SEPARA TION DISTANCE BETWEEN THE TRANSMITTER AND RECEIVER !N ANTENNA WITH D"I GAIN WAS FigureASSUMED THE HORIZONTAL LINES SHOW THE REQUIRED 3. RATIOS FOR 1.2: Signal-to-noise (S/N) ratio at the receiver asTHE INDICATED DATA RATES a function of separation distanceAND CONFIGURATION AFTER 2 - %MRICK AND * , 6OLAKIS between the transmitter and receiver. An antenna Ú )%%% with 20-dBi gain was assumed (the horizontal lines show the required S/N ratios for the indicated data rates and configuration) (after R. M. Emrick and J. L. Volakis [3] IEEE 2006). INCLUDING PRETENSIONING OF SEAT BELTS ADJUSTING BRAKE LINE PRESSURE TO SHORTEN STOPPING DIS TANCE AND SO ON !S DISPLAYED IN &IGURE