Attachment 0003 RFP W52P1J-19-R-0068 17 May 2019

Bid Sample Test Plan

DEPARTMENT OF THE ARMY Picatinny Arsenal, NJ 07806-5000 Dummy , 7.62mm, M63A1E1, AB47 Bid Sample Test Plan

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Attachment 0003 RFP W52P1J-19-R-0068 17 May 2019

1. Scope The 7.62 mm DDI cartridge will be tested to determine if the proposed design is capable of meeting requirements defined by applicable specifications and drawings. Bid samples shall be provided with the offeror’s proposal to be tested and evaluated by the USG to support a source selection decision. Visual and dimensional requirements will be inspected against a go/no go criteria prior to any functional testing. If visual and dimensional inspections pass, the samples will then be rated on a scale for required functional testing.

2. Applicable Documents

2.1. Specifications 2.1.1. MIL-PRF-32608, Performance Specification, Dummy Cartridge, 7.62 millimeter, M63A1E1 2.1.2. MIL-DTL-45403E, LINK, CARTRIDGE, METALLIC , 7.62MM, M13

2.2. Drawings 2.2.1. 13068237, Dummy Cartridge, 7.62mm, M63A1E1 2.2.2. 7268389, Link, Cartridge, Metallic Belt, 7.62mm, M13 2.2.3. 7790183, 20-Rounds Magazine for M14 , 7.62MM

3. Documentation 3.1. Certification of compliance for materials used in the cartridge design. 3.2. If applicable, certifications shall be supplied for any sub-vendor processes.

4. Bid Sample Test Requirements 4.1. Quantity 4.1.1. Each vendor shall submit one (1) 7.62mm DDI cartridge designs for evaluation. A quantity of one hundred fifty (150) 7.62mm DDI cartridges shall be shipped to Picatinny Arsenal for bid sample testing. 4.2. Dimensional and Visual Inspection (Appendix A) 4.2.1. All sample cartridges will be subject to gaging and dimensional inspections for all key characteristics using standard ammo inspection gages and measurement instruments. 4.2.2. All sample cartridges will be visually inspected for color compliance, head stamp, quality of workmanship, and any cartridge related defects. 4.3. Functional Testing (Appendix A) 4.3.1. Twelve (12) sample cartridges will be linked with M13 links and cycled through an M240B machine manually a total of twenty five (25) times to determine the ability to properly interface with the weapon, and examine the durability of the cartridges. 4.3.2. Ten (12) sample cartridges will be linked with M13 links and manual cycled through an M134 Minigun twenty-five (25) times. 4.3.3. Ten (12) sample cartridges will be linked with M13 links and powered cycled through an M134 Minigun twenty-five (25) times. 4.3.4. Twenty (20) sample cartridges will be loaded into standard issue magazines, and cycled through an M14 series weapon a total of fifteen (15) times to determine the ability to properly interface with the weapon system.

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Attachment 0003 RFP W52P1J-19-R-0068 17 May 2019

5. Requirement Reference

5.1. Section 4.2.1 reference drawing 13023598 5.2. Section 4.2.2 reference MIL-PRF-32608 section 3.4.4, section 3.7.2. 5.3. Section 4.3.1 reference MIL-PRF-32608 section 3.4.3.2 and section 3.5.2 5.4. Section 4.3.4 reference MIL-PRF-32608 section 3.4.3.1

6. Ammunition Shipment 6.1. Offeror must include the following information on ammunition shipments: Ammunition Shipping Address: CDR, CCDC-AC (W907CC) AMMUNITION RECEIVING OFFICE FIDLAR ROAD, BLDG.806 PICATINNY ARSENAL, NJ 07806-5000 MARK FOR: TYLER HOLLAND C11, FCDD-ACM-MI

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Attachment 0003 RFP W52P1J-19-R-0068 17 May 2019

Appendix A – Data Input Sheet Physical Inspection Value

Overall Length

Case Mouth OD

Head Diameter

Length to Shoulder

Depth of Primer Pocket

Diameter of Primer Pocket

Weight

Visual Inspections Conformance

Color

Fluting

Head Stamp

Empty Primer Pocket

Workmanship

Absence of Chemicals

Weapon Compatibility Weapon Number of Malfunctions Notes M14 M240B M134 Manual M134 Powered

Cartridge Durability

Ctg. # Condition 1 2 3 4 5 6 7 8 9 10 11 12

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