Xenon Searchlights 1.0 & 2.5 Kilowatt These Searchlights are designed for heavy duty marine service on oceangoing vessels 65 and 130 Million Candlepower Manual Control Features o Drum size nominal 19 inch (483mm) o 65 million(1.0Kw) and 130 million (2.5Kw) beam candlepower o Nominal 1 degree beam spread collimation o Remote electric beam size focus (1 to 15 degrees) o External manual beam size focus knob (provides backup if focus motor fails) o Precision electroformed deep-dish reflector made of bullet resistant nickel with polished rhodium finish o Rugged marine aluminum and stainless steel construction with scratch resistant powder coat finish o Voltages: 3-phase 208/240, 380, 480, 575 VAC o Aiming: remote lever-gear or local handle o Searchlight door and power supply safety interlock switches o Long-Life warranted Xenon Lamp o Sealed weatherproof drum o Exceeds 380 degree horizontal rotation

Remote Electrical Control Features Note: Remote Electric Control Units have all of the features Listed above and also the following:

o "Proportional-Speed" Joystick provides Aiming and Speed Control with Single-Hand (Click Here.....New Product "Joystick") o Motorized Rugged Cast Base with Horizontal and Vertical Clutch Assemblies and Ball Bearings contained in Stainless Steel Races o Exceeds 385 Degrees Horizontal Rotation (with unique sliding stop design) o Fast Speed Searches at 30 Degrees per Second o Single station or multiple station control o Indoor and outdoor weatherproof control stations available o Optional anti-icing heater circuitry in base, rack, and trunnions available o Optional Digital Azimuth Indicator o Optional Manual Back-up (in case of motor failure)

New Proportional Speed Joystick provides single-hand operator control

Specifications not guaranteed and subject to change without notice Xenon Searchlights 1.0 & 2.5 Kilowatt

These Searchlights are designed for heavy duty marine service on oceangoing vessels Specifications Specifications Searchlight Intensity: The xenon lamp and precision deep Manual control parts ruggedly constructed of brass. See page combine to produce a range of 5 miles or 3 for electrical control station for both manual and distant more on a clear dark night. The 1Kw searchlight lamp electrical controlled searchlights. produces in excess of 65 million candela and the 2.5Kw over Local Control: Fig 1 & 2 No pilothouse controls, searchlight 130 million. These very intense beams with colour has training handle on drum and hand clamps to lock approaching that of sunlight are particularly effective in areas searchlight in any position. of dense fog. They are also excellent for searching out ice Lever-Gear Control: Fig 3, 4A and 4B. Operates conviently floes in Polar Regions. with one hand. Horizontal movement controlled by pointing Lamp: 1000 or 2500 watt xenon arc lamps depending on lever, vertical by twisting lever. Vertical lock conviently located searchlight selected, over 1500 average life, warranted for on control handle. Ceiling lock clamps horizontal movement. 1500 hours prorated. Wheel Control: Fig 2. Upper wheel controls horizontal Adjustable Beam Size: The horizontally mounted lamp movements, lower wheel vertical movements. Friction brake combined with the deep parabolic metal reflector gives the holds searchlight in any vertical position. capability of changing from the most concentrated intense Distant Electric Control (DEC): Fig 7. Motors in searchlight beam for long reaches to a larger beam for large base control horizontal and vertical beam movements so that areas at closer range. Beam size can be adjusted manually at searchlight can be located any distance from pilothouse. the searchlight or electrically from a remote control station as Dynamic braking stops movement instantly upon controller an optional feature. release. See Page D2-17 for control stations which are priced Reflector: Precision, parabolic, constructed virtually separately. Systems are available to control searchlight from indestrucable nickel with corrosion resistant rhodium finish. more than one remote station. Some stations incorporate Short focal length deep parabola captures a higher speed control – fast beam movement for long swings and slow percentage of total from the lamp than do most for pin-pointing targets at long range. conventional reflectors thus producing a remarkably intense Distant mechanical Control (DMC): Fig 5A and 5B. Control beam. shafts 90° to searchlight vertical centerline. Wheel type or Cover Glass: Extremely strong, impact and thermal shock Lever-Gear type control can be supplied. An Additional 90° resistant, heat tempered clear glass mounted in a spring- gearbox can be supplied at an extra charge Fig 6A & 6B. loaded front door, which relieves drum internal pressure in the rare event of lamp failure. Optional Features Starter: Simple, reliable and compact, produces the high voltage necessary to start the lamp instantly. It is readily Searchlights can be tailored to your exact needs by specifying accessible and replaceable as a single unit. these features at time of order for an additional charge. Bases: Rotating base supported on ball bearings for easy Special Control Length, longer or shorter than standard. movement. Sliding stops permits horizontal rotation in excess Specify length from bottom of base (vertical centerline of base of 360°, but limits motion to prevent cable damage by if DMC) to centerline of lever handle or larger wheel. excessive windup. Standard construction is heavy section cast Vibration/Shock Kit, Helps prevent lamp breakage due to aluminum. Cast brass can be specified for an extra charge excess vibration and shock. Add kit number CF-2441X (option “-B”). Anti-icing heaters: Add “-H” to searchlight part no. Drum: Corrosion resistant aluminum with hinged front door for Pointer: Add “-P” for horizontal aim indicator on DEC s/ easy lamp replacement. Rear cover removable for ease of Remote Focus, Add “-RF” to searchlight catalogue number to servicing the starter, fan, and focus assembly. be able to change beam size from control stations. Finish: Drum interior with heat resistant flat black paint. Chromium Plated Pilot house Controls, Add “-CC” to the Exterior surfaces are white enamel and mechanical control end of the searchlight catalogue number. shafts inside pilothouse are polished brass. The control parts that are normally polished can be chrome plated (option -CC). Wiring: Single conductor lamp cables, ground conductor, ad between rotating and fixed base, between rack and pinion, multi-conductor control cables extend through watertight and between trunnions and drum (option “-H”) stuffing tubes in drum and are clamped to rotating base. Electrical: Xenon lamps require ballasted direct current. The Sufficient length is supplied to permit full horizontal and power supplies described on page D2-18 operate on 3 phase vertical searchlight movements without causing mechanical input of various voltages to produce proper lamp current, stress to cables terminated in junction box (not supplied) near reduced control voltage, and (when supplied) heater power. searchlight. Operator control stations and related components are Anit-ice: Can be equipped with heaters to prevent icing described on page D2-17. Searchlight Selection Table

1.0 KW Searchlight 2.5 KW Searchlight

Control Type Weight lb (kg) Weight lb (kg) Cat. No. Net shipping Cat. No. Net shipping Local CF-XE9663 115 (52) 185 (84) CF-XE5202 145 (66) 215 (98) Wheel CF-XE9664W 130 (59) 200 (91) CF-XE5203W 160 (73) 230 (104) Lever-gear CF-XE9664LG 130 (59) 200 (91) CF-XE5203LG 160 (73) 230 (104) Wheel CF-XE9665W 175 (79) 250 (114) CF-XE5204W 205 (93) 280 (127) Distant Mechanical Lever-gear CF-XE9665LG 175 (79) 250 (114) CF-XE5203LG 205 (93) 280 (127) Distant Electric Control (DEC) CF-XE9666 155 (70) 230 (104) CF-XE5205 185 (84) 260 (118) Specifications not guaranteed and subject to change without notice

Xenon Searchlights 1.0 & 2.5 Kilowatt Searchlight Dimensional Drawings - Inch (mm)

Specifications not guaranteed and subject to change without notice

Xenon Searchlights 1.0 & 2.5 Kilowatt Control Options

Control Station

CF-9754X (without remote focus control) CF-9754X-RF (with remote focus control)

For manual control searchlights. Contains Control Station Control Station, Speed Control selector switch, light to indicate if searchlight CF-C5628 (without remote focus control) CF-C5628 (without remote focus control) or power supply is too hot, indicator light test CF-C5268-RF (with remote focus control) CF-C5268-RF (with remote focus control) switch, switch for remote focus control (if secified). For distant electric control searchlights using For distant electric control searchlights using only a single control station. See CF-9815X only a single control station with speed Mounted on bright stainless steel plate 3.125” type stations and CF-8672X control assembly control. See CF-9815X type stations and x 5.625” inches (79 x 143 mm) Fits enclosure for multiple control stations. Single joystick CF-8672X control assembly for multiple CF-5079A. Net wt 1.0 lb (.45 kg) controls all beam movements. Also contains control stations. Single joystick controls all Off-On-Start switch. Over-temp indicator movements. Also contains Off-On- and test switch, and remote focus control Start switch. Over-temp indicator light and switch (if specified). test switch, and remote focus control switch (if specified). Mounted on bright stainless steel plate 6” x 8” (152x203 mm). Depth clearance 3.5” (89 mm). Mounted on bright stainless steel plate 6” x Fits enclosure CF-5288. Net wt 4.8 lbs (2.18 8” (152x203 mm). Depth clearance 3.5” (89 kg) mm). Fits enclosure CF-5288. Net wt 4.8 lbs (2.18 kg)

Control Station

CF-9815X (without remote focus control) CF-9815X-RF (with remote focus control)

For distant electric control searchlights with multiple control stations. Contains Off-Start switch. Over-temp indicator light and test switch, single joystick for beam direction, over-temp light and test switch, switch to allow Control Station, Speed Control searchlight position with beam off, and remote focus control switch (if specified). As CF-9815X-RFS (with remote focus control) many stations as desired can be used with Same as CF-9815X or CF-9815X-RF but with one CF-8672X control assembly to control a slow – fast switch to control to select speed one DEC searchlight. of beam movements. As many control stations

as desired can be used with one CF-8672XS Mounted on a bright stainless steel plate 6” x control assembly to control one searchlight. 6” (152 x 152 mm) Depth clearance 3.125” (79 Control Assembly

mm). Fits enclosure CF-9824. Net wt. 2.5 lbs Mounted on a bright stainless steel plate CF-8672X (without speed control) (1.14 kg) 6.25” x 7.25” (159 x 184 mm) Depth clearance CF-8672XS (with speed control) 3.0” (76 mm). Fits enclosure CF-5079H. Net wt. 5.0 lbs (2.27 kg) Used when DEC searchlights are controlled form more than one remote location. Only one required per searchlight regardless of the number of control stations. Steel oil tight enclosure contains rectifier, relays, fuses, etc. in addition CF-8672XS contains beam speed control devices with external adjustment to preset the slow speed.

Enclosure size 12” x 10” x 5” (305 x 254 x 127 mm). Net wt 19.4 lbs (8.80 kg)

Optional enclosures For Control Stations

Part No. Used with Dimensions Inches (mm) Weight A B C lbs kg CF-5079A CF-9754X-RF 3.25 (83) 5.75 (146) 2.75 (70) 2.4 1.09 CF-5079H CF-9815X-RFS, -S 6.125 (159) 7.125 (184) 3.0 (76) 4.6 2.09 CF-C5268-RF,- CF-5288 RFS, -S 6.0 (152) 8.0 (203) 3.5 (89) 5.4 2.45 CF-9824 CF-9815, -RF 6.0 (152) 6.0 (152) 4.0 (102) 3.8 1.73 Specifications not guaranteed and subject to change without notice

Xenon Searchlights 1.0 & 2.5 Kilowatt Power Supplies

Power Supply Shown on optional deck stand

Completely self-contained compact units provide all necessary equipment to supply and control xenon searchlights from 3-phase AC input.

Designed for bulkhead or deck mounting (optional) with these important features:

Fused Disconnect Switch interlocked with door cut out secures equipment when not in use and for safe maintenance.

AC Magnetic Contactor with separately fused reduced voltage 3-wire control is provided to switch searchlight on and off. Off-On controls not part of power supply. See control stations on page 3.

DC Ammeter continuously indicates lamp current

Coarse and Fine Current Adjustments conveniently made on terminal boards provide proper lamp current for input voltages ranging above and below nominal AC supply.

Air Flow Monitor signals insufficient air flow to provide adequate cooling to the unit.

Line Current Monitor signals overloaded transformer.

Reactance Ballasting provided by special transformers eliminates the need for inefficient heat producing resistance ballast.

3-Phase Silicon Rectifier capable of withstanding high voltage transients sometimes associated with ignition.

Elapsed Time Meter automatically records xenon lamp usage to indicate when lamp should be replaced and help substantiate claims for xenon lamps under warranty.

Terminals provided for all external connections to AC input, DC output, pilot controls and ground.

Ease of Maintenance Full sized hinged front door swings clear to allow easy removal of individual components front mounted on panel.

Optional heater Supply available at extra charge. Larger capacity transformer producing 120vac wired to switch, indicator lamp, and terminals for connection to anti-ice heaters in searchlight. Specify by adding suffix "-H" to catalogue numbers in selection table.

Optional Deck Stand Kit catalogue number CF-5287X, available at extra charge to permit power supply to be mounted on deck instead of on the bulkhead.

Power Supply Selection Table

1KW Power Supply 2.5 KW Power Supply Nominal AC Supply Catalogue Weight lb (kg) Catalogue Weight lb (kg) Volts/ph/hz Number Net Shipping Number Net Shipping 230/3/60 CF-5275PS2 195(88) 220(100) CF-5206PS2 255(116) 335(152) 380/3/50 CF-5275PS3 195(88) 220(100) CF-5206PS3 255(116) 335(152) 460/3/60 CF-5275PS4 195(88) 220(100) CF-5206PS4 255(116) 335(152) 575/3/60 CF-5275PS5 195(88) 220(100) CF-5206PS5 255(116) 335(152)

Specifications not guaranteed and subject to change without notice

Xenon Searchlights 1.0 & 2.5 Kilowatt Power Supplies Dimensions

How to Order Xenon Searchlight Systems

A minimum of 3 components must be specified to order a complete searchlight system: (1) A searchlight from the selection table on page 1 (including suffix for optional feature(s)), (2) power supply from selection table on page 4 with suffix -H if heater supply is desired and (3) at least one operator's control station from those described on page 3. Distant electric control searchlights to be controlled from more than one remote location also require one CF-8672X type control assembly (described on page 3) to consolidate signals from multiple control stations. Although each required component can be specified by a unique catalogue number it is recommended that, to avoid mistakes, a brief description of the equipment wanted be given in addition to the quantity desired and the catalogue number.

Example of manual control searchlight order:

2 x CF-XE9664LG-CCRF I KW xenon searchlight with remote focus and chrome plated lever-gear controls 46 inches longer than standard, arranged per Dimension Fig 4A, complete with CF-5589 Stem and CF-SL3000 bearing.

2 x CF-5275PS4 I KW power supply to operate from 460/3/50 input

2 x CF-9754X-RF control stations with remote focus

Example of an order for a DEC (distant electric control) System:

2 x CF-5205-BHRF 2.5 KW xenon searchlight, DEC with brass base and arms, anti-ice heaters and remote focus.

2 x CF-5206PS2-H 2.5 KW xenon power supply with heater circuit to operate from 230/3/60.

2 x CF-8672XS control assembly with speed control.

4 x CF-9815X-RFS control stations for multiple control stations for DEC Xenon searchlight with remote focus and speed control

Specifications not guaranteed and subject to change without notice