ULTRA® UMT-8A MULTI TOOL for MACHINES with ROTATING RAM This Is a Fully Indexable “Any Angle Setting” Multi-Tool

USAGE INSTRUCTIONS FOR ULTRA® UMT-8A MULTI TOOL FOR MACHINES WITH ROTATING RAM This is a fully indexable “any angle setting” multi-tool. Upper — MATE02467 Lower — MATE02463 Punches and Dies sold seperately

The Ultra® UMT-8A Multi Tool is for use in compatible, fully indexable, rotating ram, Prima Power punch press machines with an available auto-indexing Lubrication D-station turret position. NOTE: The Ultra® UMT-8A Multi Tool may be used in a Access non-rotating ram machine but with limitation (see below).

Restrictions: Center Shaft Maximum Material Thickness: 0.236”(6.00mm) Maximum Recommended Tonnage - (Restricted due to Die Carrier strength) • 8 station: U.S. 6 Tons - 54 kN - 5.4 Metric Tons Punch Driver

Lubrication: 1x week or 20,000 cycles with DTE25, DTE16, SAE-20W or similar Punch Retainer Collar NOTE: Do NOT loosen these screws Punch Holder

Stripper Pocket

Punch Tip Open / Closed Position Indicator Stripper

THE ULTRA® UMT-8A MULTI TOOL USES Die Installation ULTRA PUNCHES, ULTRA STRIPPERS AND Recommended Equipment: Torque wrench with 2.5mm hex bit socket ORIGINAL THICK TURRET B STATION DIES STEP 1 — INSTALL • Install the dies into the appropriate pockets. (Photo 1) • Note: A consistent die height should be maintained for reduced sheet marking. Use die NON-ROTATING RAM SHAPE ORIENTATION: shims to return dies that have been reground, to their original height of 1.187”(30.15). When installed in a non-rotating ram machine, only one angle setting per station is achieved. STEP 2 — TIGHTEN • Tighten the radial set screws around the outside diameter of the die holder, one screw Achieved Angle Setting: per die. Use torque wrench and 2.5mm hex bit socket—35 in-lbs or 4 N-m (Photo 2) Station 1: 90° Station 2: 135° Station 3: 180° Station 4: 225° Station 5: 300° Station 6: 315° Station 7: 0° Station 8: 45°

Photo 1 Photo 2

Mate Precision Tooling • 1295 Lund Boulevard • Anoka, Minnesota 55303 USA • Phone 763.421.0230 • 800.328.4492 • Fax 763.421.0285 • 800.541.0285 The Mate Logo is a registered trademark of Mate Precision Tooling Inc. Dimensions in Inches(millimeters) mate.com ©2016 Mate Precison Tooling Inc. LIT01301 RevA USAGE INSTRUCTIONS FOR ULTRA® UMT-8A MULTI TOOL FOR MACHINES WITH ROTATING RAM This is a fully indexable “any angle setting” multi-tool. Upper — MATE02467 Lower — MATE02463 Punches and Dies sold seperately

Punch and Stripper Installation.

STEP 1—REMOVE THE PUNCH DRIVERS • Rotate punch retainer collar to the “OPEN” position. (Photo 3) • Lift the punch drivers out of the punch holder assembly. (Photo 4)

STEP 2—INSTALL THE ULTRA PUNCHES TO THE PUNCH DRIVERS • Screw the punch driver onto the punch until the punch driver stops. • Loosen the punch driver until the key on the punch and the key on the punch driver are aligned. (Photo 5) Photo 3 Photo 4

STEP 3—INSTALL THE PUNCHES AND STRIPPERS • Slide the stripper into the appropriate stripper pockets. (Photo 6) • Apply a generous amount of lubricating oil to the sides of the punches and punch drivers before installation. Use DTE25, DTE26,SAE-20W or similar. • Slide the punch into the corresponding punch pockets. (Photo 7) • NOTE: Punch key will only fit in 1 slot per station. The alternate slots are for fine-tune length adjustment only. • NOTE: Stripper may require manual rotation to fully engage punch tip with the opening in the stripper.

Photo 5 STEP 4—SET THE STRIPPER FACE TO PUNCH TIP LEAD • Observe the distance from the stripper face to the punch tip. This distance should be between 0.020”(0.50mm) and 0.040”(1.02mm). Proceed as follows if required. • Withdraw the punch driver until the key on the punch driver just disengages with the keyway in the punch holder. (See red circle in Photo 8) CAUTION: Do not pull out so far as to disengage the punch key from punch holder . To fix disengaged punch keys simply rotate the punch driver counter clockwise until keys reengage with keyways. • Rotate the punch driver counter clockwise to reduce the stripper lead or clockwise to increase the stripper lead. ° One revolution equals 0.048”(1.21mm), with 3 steps per revolution. Use the additional slots for fine tune length adjustment. (Photo 9) Photo 6 Photo 7 • Recheck the punch to stripper lead and adjust as required. • Repeat until all of the punches are adjusted.

STEP 5—CLOSE THE PUNCH RETAINER COLLAR • Rotate punch retainer collar clockwise to the “CLOSE” position as indicated on the flange of the punch holder. (Photo 10) • Apply a generous amount of lubricating oil through the Lubrication Access at the center shaft top. Use DTE25, DTE26,SAE-20W or similar. (See page 1 overleaf).

Photo 8

Punch Keyway

Punch Driver Adjustment Keyways

Photo 10 Photo 9

Use of the hardened shim (MATE02330) supplied with each standard Lower Assembly

• Prevents damage (indentation) to the die holder of the machine by the individual die positions • Strengthens the die carrier for customers punching heavier material by dissipating the stresses into the die holder more effectively ºº Without the shim, stress is focused in the small area where the dies are seated

*Please note that the shim will raise the die height by the amount of the thickness (0.020”(0.51mm)) of the shim HARDENED SHIM TO PROTECT MACHINE DIE HOLDERS Shim: MATE02330

8-STATION Up to .591”(15.01) Upper: MATE02467¹ Lower: MATE02463¹

1Part numbers for Multi Tool assemblies do not include punches and dies.

Spring Replacement Procedure:

SPRINGS TO ORDER: Punch 8 station: 1 each SPR00048, 8 each SPR00038, and 8 each SPR00041 Retainer Collar SUGGESTED TOOLS: • Bench with vise • T-handle hex wrench: 2.5mm • 6mm hex wrench • 8mm hex wrench • Hex bit for torque wrench: 2.5mm Photo 11 • Hex bit for torque wrench: 8mm • Torque wrench

If not already done, remove punches, punch drivers and strippers. Set aside.

TIP: Thoroughly clean all components after disassembly and oil all components before reassembly with DTE25, DTE26, SAE-20W or similar.

REMOVE THE PUNCH RETAINER COLLAR: 1. Use a 2.5mm T-handle wrench. Remove the cap screw from the radial slot on the outside diameter of the punch retainer collar. Set aside. (Photo 11) 2. While pulling upwards, rotate the punch retainer collar until it disengages from the punch holder.

LOOSEN DRAW BOLT: 1. Mount a 6mm hex wrench vertically in a vise, with approximately .60”(14.3mm) protruding from the top of the vise jaws. (Photo 12) (Option: Two flats have been machined onto the center shaft end that can be put into the vise instead of using 6mm hex wrench) 2. Turn the punch holder assembly upside down and lower it on to the 6mm hex wrench to engage hex in center shaft or put center flats directly into vise if using aluminum jaws. 3. Loosen the draw bolt using the 8mm hex wrench or torque wrench. (Photo 13) CAUTION: It will require a significant amount of force to loosen the draw bolt. Be careful to keep 6mm hex wrench vertically straight and DO NOT put any vertical side force on lower wrench as it may break center shaft. 4. Hold both the center shaft and the punch holder. (Photo 14) 5. Lift the assembly off the 6mm hex wrench. CAUTION: Do not allow the center shaft and punch holder to separate

Center Shaft

Hex Wrench

Photo 12 Photo 13 Photo 5 Photo 14 Photo 3 Photo 4

Spring Replacement Procedure — Removal:

DISASSEMBLY 1. Stand the assembly upright on the work surface. Center Shaft 2. Lift the center shaft upwards to remove. (Photo 15) 3. Lift the punch carrier upwards to remove. (Photo 16) 4. Remove all visible springs Punch Carrier

DISASSEMBLE EACH LIFTER PIN 1. Loosen cap screws with 2.5mm T-handle hex wrench (Photo 17) Photo 15 2. Remove lifter pins. 3. Remove and discard all lifter springs. TIP: Use tip of flat bladed screwdriver to pry the spring from the spring pocket.

REASSEMBLE EACH LIFTER PIN WITH NEW SPRINGS 1. Wipe a small amount of with DTE25, DTE26, SAE-20W or similar oil on each new spring. 2. Install (SPR00041) springs into spring pockets. 3. Install lifter pins into spring pockets with the flat side oriented towards the screw hole. 4. Install cap screw (SHC00009 M3 X 6mm) while applying downward pressure on the lifter pin (MATE00984). Use 2.5mm hex T-handle to tighten screws. Note: The head of the screw retains lifter pin into the spring pocket. (Photo 17) Photo 16

Lifter Pin

Photo 17

TIP: Press down lifter pin to remove load while loosening cap head screw

Spring Replacement Procedure — Install New Stripping Springs COIL SPRINGS: 1x Large = Diameter 2” (50.8mm) x 2-1/2”(63.5mm) long (SPR00048) 8x Small = Diameter 0.500”(12.70mm) x 3.500”(88.90mm) long (SPR00038) 1. Wipe a small amount of DTE25, DTE26, SAE-20W or similar oil around each new spring. 2. Install all springs as shown. (Photo 18)

INSTALL PUNCH CARRIER 1. After lubricating the inside and outside diameters of the punch carrier, hold the punch carrier above the Photo 18 punch holder. 2. Rotate the punch carrier until the external keyway in outside diameter of the punch carrier is aligned with the internal orientation pin of the punch holder. Punch 3. Lower the punch carrier into the punch holder while ensuring that the springs seat properly Carrier in the spring pockets on the underside of the punch carrier. (Photo 19) 4. See (Photo 20) for a properly seated punch carrier. Punch INSTALL CENTER SHAFT Holder 1. Lower the center shaft through the hole in the punch carrier until properly seated. (Photo 20) Photo 19 INSTALL DRAW BOLT AND POST CAP 1. Hold both the center shaft and punch holder as you lift the assembly off the work surface. CAUTION: Do not allow the center shaft and punch holder to separate at this time. 2. Turn the assembly upside down, and lower onto an upturned 6mm hex wrench mounted in a vise to engage hex in center shaft. As an alternative, the center shaft flats could be clamped in a vise if using aluminum jaws. 3. Install the post cap (MATE00982) and draw bolt (MATE00052) into the end of the punch holder. (Photo 21) 4. Use 8mm hex bit and torque wrench. Tighten to 56-57 N-m, 41-42 ft-lbf or 505 in-lbf. (Photo 22) If having an issue with center shaft coming loose during punching, use the alternate clamping method of #2 above and tighten bolt up to 81 N-m, 60 ft-lbf or 720 in-lbf. 5. Lift assembly off the upturned 6mm hex wrench (or loosen vise if center shaft flats were used for torqueing) Photo 20 and stand upright on the work surface.

ASSEMBLE THE PUNCH RETAINER COLLAR Draw Bolt 1. Oil large o-ring on top of punch holder with DTE25, DTE26, SAE-20W or similar. (Photo 23) 2. Hold the punch retainer collar above the punch holder. (Photo 24) Post 3. Rotate the punch retainer collar until the tabs are aligned with the slots on the punch holder Cap and lower the punch retainer collar until seated. (Photo 24) 4. Rotate the punch retainer collar until the screw hole is visible through the radial slot of the punch retainer collar. (Photo 24) Photo 21 5. Install the cap screw (SHC00011 M3 x 4mm). Use 2.5mm hex bit and torque wrench. Punch Retainer Tighten to 1.7 ft.lbs. (2.3Nm). (Photo 25) Collar

Photo 13 Photo 22 Photo 23 Photo 24 Photo 25

Mate Precision Tooling • 1295 Lund Boulevard • Anoka, Minnesota 55303 USA • Phone 763.421.0230 • 800.328.4492 • Fax 763.421.0285 • 800.541.0285 The Mate Logo is a registered trademark of Mate Precision Tooling Inc. Dimensions in Inches(millimeters) mate.com ©2016 Mate Precison Tooling Inc. LIT01301 RevA WORLDWIDE HEADQUARTERS: 1295 Lund Boulevard, Anoka, Minnesota 55303 USA Tel +1.763.421.0230 Fax +1.763.421.0285 U.S. Toll Free: Tel 800.328.4492 Fax 800.541.0285 mate.com