IoT at JTEKT Corporation

Kristian Krueger, Ph.D. November 2nd, 2016 Origin of the JTEKT Corporation

• The JTEKT corporation was created in 2006 through the merger of

– Koyo Seiko Co., a bearing manufacturer and

– Toyoda Machine Works, a machine tool manufacturer

• The head offices are located in Nagoya and Osaka.

• In 2010 JTEKT acquired the needle bearing business from the Timken company.

2 Company History

3 Company History

4 Products

• Bearings • Automotive Components – Cylindrical Roller Bearings – Steering Systems – Needle Roller Bearings – Drive Line – Thrust Bearings – Wheel – Tapered Roller Bearings – Angular Contact Ball Bearings – Deep Groove Ball Bearings

5 Products

• Machine Tools • Mechatronics & Sensors – Horizontal Machining Centers – PLCs – Vertical Machining Centers – Motion Controllers – Milling and Turning Centers – Water Level Meters – Bridge Mills – Pressure Sensors – Gantry Mills – Medical Equipment Sensors – Boring Mills – Grinding Machines – Turning Lathes

6 Company Profile

• Number of employees – 43,938 (March 2016)

• Annual sales – 13 billion US$ (March 2016)

• Global Presence – 60 Plants – 20 Technical Centers – 95 Offices

7 JTEKTs Involvement in Global IoT Activities

Germany / Europe – “Industry 4.0” initiative launched by the German government in 2011. – JTEKT involved through partnerships with universities such as RWTH Aachen.

US – Industrial Consortium (IIC) created in 2014. – JTEKT planning to engage in partnerships with universities such as Georgia Tech.

Japan – Industrial Value Chain Initiative (IVI) created in 2015. – JTEKT is one of the founding members of the IVI. – Collaboration with Hosei University Tokyo, University of Tokyo, Kobe University.

8 IoTfM Technologies in the Value Stream

Internet of Services Sales & Marketing Production Planning

Sourcing

Smart Factory / Virtual Factory Cyber-Physical Systems Digital Engineering Innovation & Product Process Usage and Product Manufacturing Design Engineering Development Maintenance Recycling

Big Data

Delivery & Logistics Aftermarket Service

Product Lifecycle

9 Design of an IoT Cyber-Physical System

The 5C Architecture [Lee et al. 2015]

Feeding back to the physical system

Generation of knowledge from aggregated information to allow decision making

Information Flow Central information gathering across all machines

Generation of information from data

Accurate data collection from the physical system

10 Rapid Development of IoTfM Technologies

Ethercat MTConnect 3G Cellular Ethernet LTE RFID ZIGBEE 5G Cellular

Bluetooth TwinCAT 4G Cellular SaaS OPC OPC UA WiFi EtherNET/IP BSON ProfiNet PLM AMQP TCP/IP JSON WiMax MQTT MES AWS REST ERP ADS HTTP XML Particle ThingSpeak Google Cloud IoT Azure

11 Which Technologies to Invest in?

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12 Technology/Product Selection Criteria

13 Technology/Product Selection Criteria

Business Justification – How long is the payback period? – Are large up-front costs required? – Do costs scale with the implementation scope?

Scalability – Can technology be implemented in several locations/countries/continents? – How easily can a pilot project be scaled for global implementation? – Can technology interface with other technologies/products

14 Technology/Product Selection Criteria

Lifecycle – How long is the expected technology/product lifecycle? – Will be technology/product soon be superseded by a newer generation? – Is the technology/product backwards and forwards compatible?

Product Support – Is JTEKT in-house technical support required? – Does technology vendor provide worldwide support? – For how long in the future is vendor technical support available?

Security – Is security already designed into the technology/product? – Are additional measures necessary to ensure security?

15 Technology/Product Selection Criteria

Implementation Effort – What resources are required for the implementation? – Does the implementation interrupt ongoing operations?

Ease of Use – How much training is required to use the technology/products? – Can technology/products be used by personnel with limited technical expertise

Human Involvement – Does the technology keep humans involved in the process? – Does it aid rather than replace human decision making?

16 THANK YOU!

Kristian Krueger, Ph.D. [email protected]

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