Excellence in Ærospace Equipment

1 Content

About EME 4 Engineering 6 Production 10 Quality 16 Products 18 Services 26 Uwe Basler and the Board of Directors.

“As a world-class supplier of mechani- EME is a trusted supplier of parts and components for the ærospace ­ cal, electrical and electronic compo- industry. Our ultimate mission is to make a small but significant contri­ bution to our customers’ sustainable competitiveness by reducing life ­ nents for the ærospace industry, we cycle cost and lowering system complexity. Look­­ing back on more than are determined to give manufacturers 65 years of stable success in a market formed by assets with particularly long life cycles, EME’s Manage­ment Team sets great store by being a ­ and operators decisive benefits.” reliable partner to our customers. An equally important pillar of our high

UWE BASLER, PRESIDENT quality stand­ards is our principle to foster long-term relationships with the keepers of the expertise that has made us what we are – our em­ ployees: reliability is an imperative in all facets of aviation.

4 5 Engineering Competence and Capabilities along the Entire Life Cycle

In delivering on our values – reliability, quality and flex­- ibility – we are proud to bank on an extremely expe­ri­ enced engineering team. With capabilities in the areas of both mechanical and electrical-/elec­tronic components, we specialise in the end-to-end development of a wide range of æronautical components. We are perfectly set up to drive and support the entire life cycle of our prod­ ucts, from to design and prototyping to qualification, documen­tation and product support.

“For more than 65 years, our highly inventive engineer­ing teams have designed most effective solutions for our customers’ needs, providing advice and support along the entire product life cycle.” State-of-the-art technology supports all engineering processes at EME. JOSEF NEUMEIER, DIRECTOR RESEARCH & DEVELOPMENT

6 7 From design to technical documentation – EME engineers support the entire life cycle. Our ultimate goal: highest excellence in terms of safety, performance, weight and durability.

Robust processes, long-term experience Design Prototyping Testing Qualification EME’s design group look back on Prototyping is a key element of the We perform a wide variety of tests Flying millions of pieces in the world, in regard to the performance of our many years of experience. Using development process. Consequently, throughout the life cycles of our EME delivers highest maturity levels. developments and deep understanding state-of-the-art IT solutions and EME always retains full responsibil­ prod­ucts – from design to produc­ Each of our leading-edge quality equipment, they ensure that our de­ ity – whether we work with internal tion. Every EME product is subject to products­ undergoes a thorough of our customers’ requirements are velopments excel in terms of safety, experts or external partners. Acceptance Tests developed­­ by the qualification process to ensure its performance, weight and durability. engineering team. reliability and robustness. the pillars of successful and sustainable engineering. 24

Technical Documentation Product Support Innovation Norms and Standards EME supports all legal and contrac­ To minimise downtimes, our cus­ Innovation starts where life cycles Airborne Equipment Standards tual documentation requirements tomer support specialists offer 24/7 close. That’s why our engineers DO-160 Environmental Testing as well as established industry best AOG support with shortest delivery are permanently on the lookout DO-178 Software practices – from component and times for each product. Moreover, for areas where aircraft can be im­- DO-254 Design assembly approval to project quali­ repair stations all over the world pro­ proved, even outside the traditional fication and certification. vide excellent MRO services. application fields of our technology.

8 9 Production Expert Craftsmanship and State-of-the-art Technology

EME’s production batches range from large-scale production to small batch series. Accordingly, our processes are marked by both state-of-the-art technology and a good share of the most skilful handicraft. We produce at two sites: At the EME headquarters in Ingolstadt, , we employ a multitude of specialists in various disci­plines. EMP is our subsidiary for best-cost serial production of wiring harnesses in Paks, Hungary.

“Our people are the heart of our company. Striving for continuous improvement on a daily basis, they meet delivery deadlines under all circumstances without ever compromising on precision and quality.” Quality emerges from the perfect mix of high-tech and handicraft. ALFRED SONNENBERGER, DIRECTOR OPERATIONS

10 11 “With our highly motivated and excel- lently trained experts, your equipment is in the best of hands.”

MARKUS BERGHAUSEN, BUSINESS UNIT MANAGER MECHANICS

HEADQUARTERS AND MAIN FACILITY INGOLSTADT GERMANY

S t a t e - o f - t h e - a r t e q u i p ­­- At our facility in Ingolstadt, the focus is on electromechan­i­ ment for all manual and machining purposes. cal parts such as linear and rotary actuators, sensors, switches and joysticks. On approx. 4,500 m² of factory floor, we produce about 12,000 units of 90 individual pro­­ducts across 20 product categories per year. Main- ­­te­nance, repair and overhaul (MRO) activities are per­ formed in our own or authorised­ repair centres.

12 “We are proud to be the first company in Hungary to have received the EASA Part 21G Production Organi- sation Approval.”

LAURENT GAUTIER, BUSINESS UNIT MANAGER ELECTRICS

PRODUCTION FACILITY PAKS HUNGARY

605 km

In modern aircraft such Electrical wiring harnesses, a constantly growing pillar as the A380, wiring can add up to a of our product portfolio, are made in our fully certified length of 500 km. 2,900 m² factory in Hungary. Our highly qualified team of specialists, using advanced serial and paperless production processes, is capable of delivering a broad diversity of products within the shortest of time frames.

14 Quality Uncompromised Quality of Our Products and Services Is Our Top Priority

Quality Assurance is at the heart of all EME activities. We apply and enforce the strictest of standards along the entire value chain. Each and every product is subjected to a wide variety of tests throughout the life cycles of our products, which we perform in-house or with certified partners. Both our operations in Ingol­ stadt, Germany, and Paks, Hungary, hold the full set of relevant certificates and industry approv­ als from our customers. In this way, the highest of quality is assured for every part that leaves the premises.

APPROVALS

PART 21G EN 9100:2009

PART 145 ISO 9001:2008

“Our unquestionable quality target is ‘zero defects’, which we pursue with a number of preventive approaches, so we can fulfil our customers’ specifications to the max and guarantee the highest safety standards.” All our high-precision testing equipment is custom-made in-house or by expert partners. GEORG KUMPF, DIRECTOR QUALITY

16 17 Products Each and Every Part Manufactured to the Highest Standards

“Whatever we do – it is our mission to consistently create value for you without ever losing focus.”

DAVID KAMERER, DIRECTOR SALES & MARKETING Mechanics Mechanics Linear Actuators Control Units

Linear actuators are used to control doors, trims, flaps, air inlets and numer­ous INSTALLATIONS Control units are sophisticated and complex assemblies to control both delicate INSTALLATIONS other movable components in a modern aircraft. We manufacture in small Airbus A320 family / A300 / A330 / A340 / and heavy-duty aircraft functions such as operating the ramp. The ramp sys­ NH90, Dornier Seastar A350 / A380 / A400M, Airbus BO105 / BK117, batch series, with each unit thoroughly tested to meet the highest stand­ards NH90, , MRCA Tornado, tem of the NH90 helicopter is managed and controlled by such a control unit, in regard to quality and precision. Throughout the industry, our products are Pilatus PC-12 NG, Sikorsky CH-53, Business which is connected to the ramp and hatch actuators, the cabin and Class Seats, Dornier Seastar widely recognised for robustness and durability. control panels.

Mechanics Mechanics Rotary Actuators Sensing Units

Rotary actuators serve a variety of purposes. Trim actuators, for instance, INSTALLATIONS Sensing units are basically human/machine and machine/machine inter­ INSTALLATIONS are installed in helicopters to artificially simulate the trim forces in all dimen­ Airbus Tiger HAD, Barracuda UAV faces. This pedal sensor unit, for instance, was specifically designed to Eurofighter Typhoon sions. Rotary actuators are, in combination with appropriate electronic control accurately determine the steering pedal position in the Eurofighter. systems, also used as engine throttle actuators. This device, for instance, is installed in an unmanned ærial vehicle (UAV).

20 21 Mechanics Mechanics Pressure Switches Stick Shaker

Pressure switches transform hydraulic pressure into mechanical movement INSTALLATIONS Stick shakers warn the pilot of imminent stalling risks by submitting a tactile INSTALLATIONS via a multi-thickness pressure membrane. In doing so, they provide an electri­ Airbus 320 family / A330, alert signal in the form of steering stick vibration. EME design engineers have Pilatus PC-12 NG, IPTN N-250 MRCA Tornado cal signal at a specific hydraulic pressure. A snap mechanism transforms the developed and introduced perfect solutions to safeguard the flight envelopes input into a usable signal for the micro-switch. Both civilian and military plat­ of both the Pilatus PC-12 NG and the IPTN N-250, where stall testing had ­ forms have benefited from our high-end designs for many decades. called for the implementation of stall protection systems.

Mechanics Mechanics Temperature Switches Joysticks

Temperature switches are high-class and accurate sensing devices, which we INSTALLATIONS Joysticks not only serve to steer the aircraft but are also used in a number INSTALLATIONS specifically developed for combat helicopter platforms. They are designed to ­ Airbus Tiger HAD of other contexts. EME makes joysticks for aircraft cargo-loading systems, / A320 family / A340 / A380 deliver reliable data across the most extreme differences in temperature. which support the positioning of containers within the aircraft’s cargo hold. Our product is made to meet the particular specifications of the Airbus Tiger ­ The item shown, for instance, is designed for rugged, reliable day-to-day helicopter, where it has been used and proven for years. service and is optimised for five positions.

22 23 Electrics Electrics Ærostructure Harnesses Electrical Switch Boxes

Ærostructure harnesses made by EME are deployed in a number of rotorcraft, INSTALLATIONS Electrical switch boxes are required to re-direct and re-arrange a multitude INSTALLATIONS and jet aircraft. Manufacturing highly complex harnesses in series Airbus H135 / H145, Pilatus PC-12 NG of power cables for any given purpose. EME builds such interface boxes, with Airbus H135 / H145, Business Class Seats production for some of the most successful civilian and military aircraft takes capabilities ranging from single end-to-end harnesses to elec­tronic switch patience, precision and commitment. The specimen pictured was designed for panels for the world’s most modern aircraft. Customers such as Airbus trust use in the latest versions of the twin-engine Airbus H135 and H145 helicopter. EME competence, every day.

Electrics Electrics Cabin Interior Interconnexion Systems Military Harnesses

Cabin interior interconnexion systems from EME are renowned for time-to- INSTALLATIONS Military harnesses must withstand the most extreme conditions. The emer­ INSTALLATIONS market and quality. As a leading supplier of ærospace electrics, EME offers Airbus A320 family / A330 / A340 / gency ram air turbine transfers power via EME’s harness to the most relevant Airbus A400M, Eurofighter Typhoon A350 / A380 build-to-print and build-to-specification manufacturing. We make cabin har­ systems in the case of engine failure. Another special-purpose EME prod­uct nesses as well as PES/EDS harnesses. Our products are used in today’s ensures the safe operation of oxygen masks for the troops on board. most modern aircraft cabins.

24 25 Services Available around the Clock and around the Globe

Operating in one of the industries least tolerant of down­ times, customer service with shortest delivery times is one of EME’s top priorities. Our dedicated specialists provide 365/24/7 AOG and comprehensive MRO support for each product along its entire life cycle. With reliable component supply for more than 10,000 active helicopters and airplanes, world- class repair turn-around times and exclusive use of original spare parts, EME is the most reliable source of æronautical equipment.

“Our unwavering focus is on delivering the right part, at the right time, to the right ­place to help our customers maintain safe and cost-­effective operations at all times.”

If not on stock, a required item can DENISE WAGNER, SALES REPRESENTATIVE be dispatch-ready from the nearest warehouse within four hours.

26 27 David Kamerer Sales & Marketing T +49 841 9651 120 david.kamerer @ eme-in.de www.eme-in.de