International Journal of Food Science and Technology 2008, 43, 1581–1592 1581
Original article Comparison of full-fat and low-fat cheese analogues with or without pectin gel through microstructure, texture, rheology, thermal and sensory analysis
He Liu,1,2 Xue Ming Xu1,2* & Shi Dong Guo2
1 The Key Laboratory of Food Science and Safety, Ministry of Education 2 School of Food Science and Technology, Southern Yangtze University, Jiangsu, Wuxi, China (Received 17 November 2006; Accepted in revised form 29 March 2007)
Summary The effects of pectin gel and protein base on processed semi-solid cheese analogues were studied through microstructure, texture, rheology, thermal analysis and sensory evaluation. Scanning electron microscopy revealed differences in the microstructure of processed cheese analogues. Samples made with full-fat contained higher concentrations of fat globules and were denser compared with low-fat cheese analogues with or without pectin gel. The pectin gel in the products acted as a linkage with other ingredients and made the products more compact and had less cavity compared with the products without pectin gel added. On rheological analysis, the full-fat products manifested a more solid-like form. The storage modulus of pectin gel sample was higher than that without pectin gel. All the samples’ rheological parameters were depending on the oscillatory frequency and temperature. In low-fat samples, pectin gel added or not affected the hardness, gumminess, chewiness and adhesiveness significantly. The pectin gel addition show positive effect to the texture profile of the low-fat cheese analogues. Through thermal analysis, the meltability and glass transition temperature of the processed cheese analogues were measured. The low-fat cheese analogue with pectin gel addition got the higher texture and mouthfeel scores through sensory evaluation. Keywords Cheese analogue, differential scanning calorimetry, low fat, microstructure, pectin gel, rheology, texture.
more readily adhere to nutritional guidelines concerning Introduction fat consumption. Largely influenced by health-related Cheese analogues or imitation cheeses contain edible oil concerns, there has been pressure on the food industry or fat emulsified in an aqueous protein phase. Cheese to reduce the amount of fat, sugar, cholesterol, salt and analogues are usually defined as products made by certain additives in the diet. Food manufacturers have blending individual constituents, including the non- responded to consumer demand and there has been dairy fats or proteins, to produce a cheese-like product rapid market growth of products with a healthy image. that can meet specific requirements. They are being used Low-fat dairy products, such as milk, yoghurt, ice cream increasingly because of their cost-effectiveness, attrib- and some cheese products have been available for uted to the simplicity in their manufacture and the several years. In cheese production, the removal or replacement of selected milk ingredients by cheaper reduction of fat adversely affects both the flavour and vegetable products (Bachmann, 2001). texture (Ehab et al., 2002). Therefore, several strategies Over the past decade, the consumption of low-fat have been proposed to improve the flavour and texture food products has become more than just a trend. In of low-fat cheeses. These strategies can be collected in view of the general consensus that the amount and type three titles (Drake & Swanson, 1995; Mistry, 2001): that of fat consumed is of importance to the aetiology of is making-process modifications; starter culture selection several chronic diseases (e.g. obesity, cardiovascular and use of adjunct cultures; and use of fat replacers. Fat diseases, cancer), it is not surprising that consumers replacers are ingredients that are intended to replace natural fats with the main objective of obtaining a *Correspondent: Fax: +86-510-85879711; reduction in the caloric value. They are categorised as e-mail: [email protected] fat substitutes which are fat-based and as fat mimetics
doi:10.1111/j.1365-2621.2007.01616.x 2008 The Authors. Journal compilation 2008 Institute of Food Science and Technology 1582 Comparison of full-fat and low-fat cheese analogues H. Liu et al.
which are protein- and carbohydrate-based. Fat mimet- viscoelastic materials. The rheology analysis of cheese ics have often been recommended to be used in cheese samples had been carried out in many literatures products consisting mainly of microparticulated pro- (Paraskevopoulou et al., 2003; Romdhan & Eric, tein- and carbohydrate-based materials (Romeih et al., 2003; Govindasamy-Lucey et al., 2005). Thermal ana- 2002). lysis by differential scanning calorimetry (DSC) on As the introduction of Siebel & Sylvia (1996), pectin is cheese is scarce, but the DSC tests on gel were a purified carbohydrate product, obtained by aqueous introduced in the literatures (Deszczynski et al., 2003; extraction under mildly acidic conditions of some plant Normand, et al., 2003; Lazaridou et al., 2004; Ross material – usually citrus fruits and apples. Traditionally, et al., 2006). pectin is used as a gelling agent for jams and jellies. The The objective of this study was to determine the effects major parts of all pectin production are consumed by of pectin gel on the physical, composition of low-fat the fruit processing industry. Other traditional applica- cheese analogues and also to find the correlation between tions are confectionery products, dairy products, fruit these properties. The rheology properties and thermal preparations, bakery fillings. properties of the samples were also studied. The effects of New applications of pectin within the food area are the fat reduction on these properties were also deter- constantly developing, and fat replacement is one of the mined. At the same time, the possibility of pectin gel as a latest newcomers. SLENDID , a registered trademark fat mimetic addition to cheese analogue was examined. of Hercules Incorporated, was introduced in 1991 (Siebel & Sylvia, 1996). The SLENDID concept covers Materials and methods a range of specialty pectins tailor-made for fat replace- ment. The production of SLENDID takes place on the Materials premises of a company in Denmark. In 1994, the company was granted a patent covering a fat-simulating The casein and sodium caseinate were supplied by composition consisting of heat-stable carbohydrate gel Linxia Huaxia Dairy Products Co. Ltd, China. The particles, a food product normally containing fat ⁄ oil citrus low-methoxylated pectin gel was prepared by that has been improved by substituting all or a portion mixing the pectin with water and interacted with calcium of the fat ⁄ oil by gel particles, and the process by which ion to form a weak-gel Pectin was from Jaingxisheng the gel particles are formed. SLENDID may be used in Shangrao Fuda Pectin Co. Ltd, China. Other materials a wide range of food applications such as spreads, used for manufacture of the processed cheese anologues mayonnaises and salad dressings, processed meats, ice were (a) emulsifying salt and sodium chloride prepared cream, processed cheeses, soups and sauces, desserts and in laboratory and related material were from China bakery products, in which fat may be partly or fully Medicine (Group) Shanghai Chemical Reagent Cor- replaced. poration (b) nisin from Tianyu Group., China. (c) Use of scanning electron microscopy (SEM) tech- cheddar Paste 565-1 and (d) butter flavour from niques to cheeses and gels and evaluation of the product Chr.Hansen., Denmark. (e) colour from Wuhan Stars were successful in showing the microstructure (Sipahio- Modern Bio-engineering Co. Ltd, China. glu et al., 1999; Sanche et al., 2000). Texture properties of Cheddar cheese samples were determined using Production of protein bases compression and stress relaxation tests carried out on an Instron Universal Testing machine (Hort and Grys, The production of protein base and the processed cheese 2001). It is convenient to employ instrumental texture was as introduced by Muir et al. (1999). The emulsifying analysis in the current accepted form using uniaxial salts were dissolved in suitable quantity of water and compression. Literature introduced the texture profile poured into the glass beaker which was placed in a water analysis (TPA) test on cheeses and discussed the bath. The temperature was raised to 50–60 C, then a properties of the texture of the cheese samples (Ehab measured quantity casein or sodium caseinate was et al., 2002; Truong et al., 2002; Kealy, 2006). Rheology added to make the protein base using first a low-speed is mainly concerned with the relationship between mixer, then a high-speed mixer until the lubricous cream strain, stress and time. When subjected to external was formed. After overnight storage for 14–16 h at forces, solids (or truly elastic materials) will deform, 4 C, the protein bases were used in the production of whereas liquids (or truly viscous materials) will flow. processed cheese analogues. However, contemporary rheology is more interested in the behaviour of real materials with properties interme- Processed cheese analogue production diate between those of ideal solids and ideal liquids (Doraiswamy, 2002). These industrially important mate- After overnight storage, the protein bases had formed rials are called viscoelastic materials, which include gels. These gels were placed in a processing kettle (A. almost all real materials. Without question, cheeses are Stephan. U. Sohne GmbH, Germany); 2 kg capacity
International Journal of Food Science and Technology 2008 2008 The Authors. Journal compilation 2008 Institute of Food Science and Technology Comparison of full-fat and low-fat cheese analogues H. Liu et al. 1583 and blended the other ingredients according to the Textural analysis recipes shown in Table 1. The ingredients were first mixed for 1 min at low speed, following application of Texture profile analysis parameters were determined by vacuum, the mixture was then heated to 70 Cwith using a texture analyser TA-XT2i (Stable Micro System, direct steam injection. The vacuum was then switched Ltd, UK). A flat plate probe (P ⁄ 0.5-Delrin cylinder off and heating continued to 90 C followed by mixing probe) with 0.5 inches of diameter was attached to at high speed for 2 min. The hot melted cheese was moving crosshead. Samples were not moved from the packaged in rigid plastic cups and heat sealed with cup and it was ensured that the height of the samples aluminium foil. All samples were cooled and stored for were identical by cut at least 1 cm away from cheese 2 months at 4 C. The complete experiment was repli- analogues surface. They were left at 25 C for about cated twice more on separate occasions. 30 min until they reached the definite temperature. The central temperature of a control specimen was measured by a thermocouple. The operating conditions were: Chemical analysis selecting TPA as test mode and option. Pretest speed ) ) The amounts of moisture, and ash in the cheese samples was 2.0 mm s 1, test speed was 1.0 mm s 1. Postspeed ) were measured by AOAC Official Method 926.08 (1995) was 5.0 mm s 1. Two bite time interval was 5.00 s. Trig and AOAC Official Method 935.42 (1995), respectively. type was ‘auto’. Trig force was 20 g. Acquisition rate was Total protein and total fat content of the cheeses were 200.00 pps, 20% of compression ratio from the initial determined using the Kjeldahl, and the modified Mo- height of the sample in two bites. The texture profile jonnier method, respectively (Marshall, 1992). The parameters were determined using the TPA curve, an protein content of cheeses was calculated by multiplying example, given in Fig. 1: the compressive force(g) the total nitrogen content by 6.38. recorded at maximum compression during the first bite as a measure of cheese hardness (Katsiari et al., 2002); the distance of the detected height of the product on the Microscopic analysis second compression divided by the original compression Scanning electron microscopy is a valuable technique in distance (Length 2 ⁄ Length 1) as a measure of springi- 2 dairy research because it provides information on ness; The negative force area (A3,cm) during the first microstructure of dairy products which can be related bite as a measure of adhesiveness (Antoniou et al., 2000); to physical properties. Small cubes of the cheese The ratio of positive area during the second compression analogues were fixed with 2.5% (v ⁄ v) glutaraldehyde to the positive area during the first compression (A2 ⁄ A1) in water for 1 h and rinsed three times with phosphate as a measure of cheese cohesiveness; the product of buffer. After that, the samples were then put in 0.2% hardness · cohesiveness as a measure of gumminess; the (w ⁄ v) OsO4 left overnight, rinsed three times with product of gumminess · springiness as a measure of phosphate buffer and dehydrated in a graded ethanol chewiness (Katsiari et al., 2002). Texture values were the series [(50–70–90–100)% (v ⁄ v); 20 min per step] and mean of three replicates tested each sampling time. placed in 100% (v ⁄ v) ethanol for an overnight. The samples were critical point dried through CO . They 2 Rheological analysis were then fractured and coated with Au by diode sputter coating. Micrographs were made with a QUANTA-200 Samples were put on the bottom plate of the rheometer (FEI) at an acceleration voltage of 10.0 kV. (TA Instruments AR-1000, UK) which was equipped with a 40-mm, plate–plate measuring system and a Table 1 Experimental recipes (%) for the production of processed 1000 lm spacing. To prevent evaporation and protect cheese analogues against dehydration during test of the samples, low- viscosity silicone oil was applied to the exposed surfaces Ingredient Ff Lf Lfc of the samples. Preliminary experiments were carried Casein ⁄ Sodium caseinate 15 15 15 out to determine the linear viscoelastic regions at which Butter 20 10 10 the frequency sweep of the samples was obtained. Pecin gel 0 10 0 Frequency sweep and temperature sweep were per- Emulsifying salt 2 2 2 formed and measured values obtained included G¢ Cheddar cheese flavour 1 1 1 (elastic modulus), G¢¢ (loss modulus) and tan d (loss Butter flavour 1 1 1 tangent = G¢¢ ⁄ G¢). Cheese analogue samples were sub- Nisin 0.01 0.01 0.01 jected to heating and cooling profiles: A strain of 5% Sodium chloride 1.5 1.5 1.5 was applied at a frequency of 1 Hz to the samples, the ) Water 60 60 70 heating and cooling rate used was 2 C min 1 at 20– Ff, full-fat cheese analogue; Lf, low-fat with fat mimetics cheese 60 C and the tan d values were obtained (Gunasekaran analogue; Lfc, low-fat control cheese analogue. and Mehmet Ak, 2003).