CITY/ST: ______FACTORY CALIBRATED EQUIP:______S/N ______
______
INSTALLATION & OPERATION HYDRAULIC CARBOY-SCALE For Carboys & Drums 8" to 24" in Dia.
1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 Fax: 925-686-6713 www.forceflow.com / [email protected]
REF: T4\O&M\CARBHYD\CVRCARHY.tcw (LC00.pdf) 11/04/02 INCLUDES MODELS:
HYDRAULIC CARBOY-SCALES with CENTURY DIAL INDICATOR
FOR CAPACITIES: 5-Gallon to 55-Gallon Carboys & Drums
FOR CARBOYS & DRUMS: 8" (203mm) to 24" (610mm) Diameters
COVERING MODELS: 200 lbs. 4D200 (Metric: 4D100K 100 kg.)
400 lbs. 4D400 (Metric: 4D200K 200 kg.)
600 lbs. 4D600 (Metric: 4D300K 300 kg.)
1150-D Burnett Ave, Concord, CA 94520 USA 1-800-893-6723 US & Canada, Fax: 925-686-6713 FORCE FLOW WWW.FORCEFLOW.COM / [email protected]
REF: T4\O&M\CARBHYD\MODELNOS.tcw (LC0A.pdf) 11/04/02 FORCE FLOW
HELP HOTLINE 1-800-893-6723
www.forceflow.com [email protected]
NOTES: INDEX CENTURY Indicator with CARBOY-SCALE
SECTION C.1.000 INSTALLATION & OPERATION: C.1.101 Dimensional Drawing YOU C.1.102 Installation Instructions ARE C.1.103 Installation Drawing HERE ! C.1.104 Installation Steps 1 - 4 C.1.105 Installation Steps 5 - 6
OPERATION: C.1.201 Operation Instructions
C.2.000 4-20mA TRANSMITTER OPTION: C.2.101 4-20mA Transmitter Wiring Diagram C.2.102 Satellite Transmitter Bulletin C.2.103 4-20mA Transmitter Data & Spec C.2.104 4-20mA Transmitter Dimensional Drawing C.2.105 Computer Set-Up for 4-20mA Output
POWER SUPPLY OPTION: C.2.111 Power Supply (24 Volt)
RS-5 REED SWITCH OPTION: C.2.121 RS-5 Adjustable Reed Switch Wiring Diagram C.2.122 RS-5 Installation Instructions
PS-10 PRESSURE SWITCH OPTION: C.2.131 PS-10 Fixed Pressure Switch Wiring Diagram
C.3.000 MISCELLANEOUS C.3.101 Calibration of Scale (Slotted Platforms only) C.3.303 Load Cell Troubleshooting C.3.401 Parts List
1150-D Burnett Ave, Concord, CA 94520 USA FORCE FLOW 1-800-893-6723 US & Canada, Fax: 925-686-6713 F L O Q U I P www.forceflow.com / [email protected] REF: T4\O&M\INDEX\Y27.tcw (etc) (Y27.pdf etc)
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. C Hydraulic CARBOY-SCALE
INSTALLATION . OPERATION . MAINTENANCE
If you have any questions regarding the installation, operation or maintenance on your CARBOY-SCALE, please do not hesitate to call our .... HELP HOTLINE 1-800-893-6723
To prevent possible personal injury or damage to the equipment through misuse, this equipment should be installed, operated and serviced only by trained, qualified personnel who are thoroughly familiar with the entire contents of this Instruction Manual, which should be thoroughly reviewed and understood prior to installing and operating the equipment.
ITEMS REQUIRED FOR INSTALLATION
COMMENTS
NOTE: Shim washers for leveling are also included.
INSTALLATION
CAUTION: For proper operation and to avoid possible damage to the scale or injury to yourself, you MUST install these items in the following Step-by-Step manner. The standard CARBOY-SCALE is meant to be installed in close proximity to a wall or other upright structure. If this is not possible, please consult factory for proper installation. The CARBOY-SCALE should be used with Carboys with outside diameters of 8"(203mm) to 23" (584mm), and gross wieghts of 200 lbs. (100 kg) to 600 lbs. (300 kg).
Remove all items from box. The load cell systems is filled and calibrated at the factory. Be careful when handling the load cell system so as NOT TO TWIST, KINK or BREAK TUBING or FITTINGS !
NOTE: If installing multiple scales, be sure floor area is sufficient to accommodate platform feet (and diameter of tank if overhang).
1.102 REF: T4\O&M\CARB HYD\NEW\CARB O&M1.tcw (LX02.pdf)
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. C STEP 1: MOUNTING THE LOAD CELL
A) Remove the flathead screw from the load cell and A attach the load cell under the back of the platform with this screw.
B) Be sure the tubing is running out of the left (or right) side of the platform and does not obstruct platform movement. B
STEP 2: PLACE PLATFORM ON FLOOR
Place the platform on the floor with the backstop 1" Clearance between side of the platform at the wall. (NOTE: Allow at platform and wall least 1" clearance between wall and platform)
STEP 3: LEVEL PLATFORM
Check the platform-mounted level to assure REAR FRONT that the scale is level from front to rear. If the platform is not level, either: WASHERS MOUNTING FOOT A) Raise rear of platform by placing shims/washers between load cell piston and platform. PLATFORM
B) Raise front by placing shims WASHERS LOAD CELL underneath the hinge on the anchor bolts (shims provided A B with scale).
STEP 4: ANCHORING THE PLATFORM
Platform must not touch wall or scale will not function properly. Mark mounting holes on the floor. Drill holes with proper sized bit and bolt scale to the floor using two (2) 1/4" diameter anchor bolts. Make sure your anchor bolts are properly sized and compatible with your floor material ! 60"
DANGER To avoid injury caused by tipping carboy or drum, do not use scale until platform is bolted to floor.
FORCE FLOW C.1.104 REF: T4\O&M\CARBHYD\CARB0&M2.tcw (LC04.pdf) 1/22/03 STEP 5: MOUNTING THE DIAL
A) Carefully "UNROLL" tubing (avoid pulling like a spring) and mount dial at a convenient height (aproximately 60" above floor) using three (3) properly chosen bolts. Make sure your bolts are properly sized and compatible with your wall material !
B) Be careful not to restrain the platform with the tubing when mounting the dial.
STEP 6: MOUNTING ADDITIONAL SCALES
To mount additional scales side-by-side, be sure to allow for the frame hinge when determining the distance between platforms (if minimizing floor area) and repeat Step 1 - 6.
FORCE FLOW REF: T4\O&M\CARBHYD\CARB0&M3.tcw (LC05.pdf) F L O Q U II P C.1.105 INDEX CENTURY Indicator with CARBOY-SCALE
SECTION C.1.000 INSTALLATION & OPERATION: C.1.101 Dimensional Drawing C.1.102 Installation Instructions C.1.103 Installation Drawing C.1.104 Installation Steps 1 - 4 C.1.105 Installation Steps 5 - 6
YOU OPERATION: ARE C.1.201 Operation Instructions HERE !
C.2.000 4-20mA TRANSMITTER OPTION: C.2.101 4-20mA Transmitter Wiring Diagram C.2.102 Satellite Transmitter Bulletin C.2.103 4-20mA Transmitter Data & Spec C.2.104 4-20mA Transmitter Dimensional Drawing C.2.105 Computer Set-Up for 4-20mA Output
POWER SUPPLY OPTION: C.2.111 Power Supply (24 Volt)
RS-5 REED SWITCH OPTION: C.2.121 RS-5 Adjustable Reed Switch Wiring Diagram C.2.122 RS-5 Installation Instructions
PS-10 PRESSURE SWITCH OPTION: C.2.131 PS-10 Fixed Pressure Switch Wiring Diagram
C.3.000 MISCELLANEOUS C.3.101 Calibration of Scale (Slotted Platforms only) C.3.303 Load Cell Troubleshooting C.3.401 Parts List
1150-D Burnett Ave, Concord, CA 94520 USA FORCE FLOW 1-800-893-6723 US & Canada, Fax: 925-686-6713 F L O Q U I P www.forceflow.com / [email protected] REF: T4\O&M\INDEX\Y27.tcw (etc) (Y27.pdf etc) CENTURY CARBOY-SCALE OPERATION
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