Compact Tooling Program Catalog
Connecting People Tooling Products
Tools and tooling systems for wood and advanced materials Leitz Compact Tooling Program Catalog
As our customers have realigned to meet the challenges of manufacturing in the past several years, Leitz Tooling has also worked hard to be more effective, efficient and capable. We are committed to helping our current customers, and those we haven’t met yet, exceed the expectations and requirements of manufacturing in this millennium.
That means new techniques, new technologies and continuous innovation. As manufacturing consultants and partners we look forward to working with you to understand the needs of your business. The more we know, the more we can do.
Leitz has built a reputation as a leading tooling manufacturer and service provider. But, we also understand that we have to earn that leadership with every tool and every contact. Every day we strive to improve our technical capabilities, expand our industry knowledge and provide more effective production advice.
Our Compact Tooling Program catalog provides you with a quick and easy reference for our most popular tooling choices. You will also find much more in-depth information at www.leitztooling.com, or contact one of our Tooling Consultants for more information. 1. Sawing 2. Routing
Contents 3. Drilling 1. Sawing 1.1 Professional Series Saw Blades ...... 3 1.2 Sliding Table, Vertical Saw Blades ...... 4 - 5 1.3 Rip Saw Blades ...... 6 1.4 Panel Saw Blades...... 7 1.5 Industrial Mitre, Optimizing, Countertop Saw Blades...... 8 1.6 Non-Ferrous Saw Blades ...... 9 4. Planing 2. Routing 2.1 Solid Carbide Router Bits ...... 10 2.2 Diamond Router Bits ...... 11-14 2.3 Fly Cutters ...... 15 2.4 Chucks, Collets, Heat Shrink Units ...... 16-17
3. Drilling 3.1 Dowel, V-Point, Hinge Drill Bits ...... 18 - 19 5.Edgebanding 4. Planing 4.1 HeliPlan Cutterheads ...... 20 - 21 4.2 VariPlan Plus Cutterheads ...... 22 4.3 Knives ...... 23
5. Edgebanding 5.1 WhisperCut Pre-Mill Cutterheads ...... 24 5.2 Snip Saw Blades ...... 25 5.3 Snip Saw Blades & Radius Cutterheads ...... 26 6. Profiling 6. Profiling 6.1 Corrugated Cutterheads, Knives ...... 27 6.2 MicroSystem/PowerKnife System ...... 28 6.3 VariForm Cutterheads ...... 29 6.4 ProfilCut, ProFix Cutterheads ...... 30 - 32
7. Standard Knives 7.1 Standard Knives ...... 33 7. Standard Knives 7. Standard 2 1. Sawing 3 1. Sawing SW SW SW SW SW TDI SB TDI SB TDI TDI TDI SB SB SB HZ/DZ FZ/TR TCG ATB WZ FZ/TR WZ Neg. ATB Neg. TCG 1.1 Various materialsperSelectionGuidebelow. Workpiece Material: Table andchopsaws. Machine: materials. Professional qualitysawblades,invariousstylestocutavarietyofcommon Application: Professional SeriesSawBlades Product Specifications Technical SelectionGuide 12" 12" 12" 10" 10" 10" 8" 14" 12" 12" 12" 10" 10" 12" 10" 10" 14" 14" 12" 12" 12" 10" 10" 10" 12" 12" 10" 10" D NF SS SP HP PS NW .142" .134" .125" .117" .134" .117" .110" .173" .142" .142" .142" .125" .125" .098" .125" .125" .173" .158" .142" .142" .125" .125" .125" .125" .142" .142" .125" .125" Kerf Professional SeriesSawBlades Non-Ferrous Metal Solid Surface Soft Plastics Hard Plastics Panel Sizing(Particle/MDF) Natural Woods &Plywood 5/8" 5/8" 5/8" 5/8" 5/8" 5/8" 5/8" 1" 1" 1" 1" 5/8" 5/8" 1" 5/8" 5/8" 1" 1" 1" 1" 1" 5/8" 5/8" 5/8" 1" 1" 5/8" 5/8" Bore 96 96 60 80 80 60 48 84 96 72 60 80 60 96 80 80 84 72 72 60 80 80 60 40 48 28 50 24 Teeth TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG ATB H/ATB ATB ATB ATB ATB ATB ATB ATB ATB ATB ATB ATB ATB/R ATB Grind -5° 5° -6° -6° 5° -6° -6° 10° 10° 10° 10° 10° 12° -6° -6° -6° 12° 12° 10° 10° -6° 8° 12° 12° 15° 15° 15° 15° Hook PS, NF,HP,SS SS, NF PS PS, NF,HP,SS SS, NF PS, NF PS, HP,SS,NF PS PS PS PS PS PS NW NW, PS NW, PS NW, PS NW, PS NW, PS NW, PS NW, PS NW, PS NW, PS NW, PS NW NW, SP NW, PS NW Application 156004191 470043796 156004189 130022639 470043795 130022638 156004186 156004197 156004195 156018375 156004193 130015419 130009697 156012317 156001215 156001416 156004178 156004176 156018376 156004200 156006228 130009377 130010771 130010769 156004172 156004184 130022637 130008535 ID# 1. Sawing 1.2 Sliding Table, Vertical Saw Blades
Sliding Table Saw Blades 1. Sawing
Application: Sizing of panel products.
Machine: Sliding table, vertical and countertop saws.
Workpiece Material: Panel products and plywood, raw or plastic, HPL, veneer laminated.
Technical Information: Cutting with or without scoring, adjustable width spit score blades for clean cuts on material top and bottom.
Product Specifications
D Kerf Bore Teeth Grind Hook Driver Driver ID# mm mm mm Element Dim*
SB SB 300 3.2 30 72 ATB 10° Pins CPH 58384 350 3.2 30 84 ATB 10° Pins CPH 58386 400 3.2 30 96 ATB 10° Pins CPH 58387 ATBWZ TCGFZ/TR 300 3.2 72 TCG 10° Pins 2/10/60 156002092 350 3.2 30 84 TCG 10° Pins 2/10/60 130008064
*CPH: Combined Pin Holes (2/7/42) + (2/9/46.35) + (2/10/60) SW SWTDI TDI
Split Scoring Saws Blades
D Kerf Bore Teeth Grind ID# mm mm mm 120 2.8-3.6 22 12+12 Flat 61401 120 2.8-3.6 20 12+12 Flat 61402 120 2.8-3.8 50 12+12 4/6.2/62 737315868* * For Altendorf machines
SB
FZ
SW TDI
4 1. Sawing 5 1. Sawing SW TDI SB HZ/DZ 1.2 Vertical cuttingwithoutscoringforcleancutsonmaterialtopandbottom. Technical Information: Panel products andplywood,raworplastic,HPL,veneerlaminated. Workpiece Material: Sliding table,verticalandcountertopsaws. Machine: Sizing ofpanelproducts. Application: Vertical TableSawBlades 220 303 220 mm D Product Specifications (2mm/7mm/42mm) +(2mm/9mm/46.35mm)(2mm/10mm/60mm) *CPH: CombinedPinHoles 3.2 3.5 3.2 Kerf Sliding Table,VerticalSawBlades 30 30 30 Bore 64 60 42 Teeth ATB HG HG Grind 10° 10° 10° Hook Pin Hole Pin Hole Pin Hole Element Driver 2/7/42 CPH CPH Dim* Driver 60646 58963 58967 ID# 1. Sawing 1.3 Rip Saw Blades
BlackTron Saw Blades
Application: Cutting along grain in natural woods for glue-line finish.
Machine: Straight line and gang rip saws.
Workpiece Material: Soft and hard woods.
Technical Information: BlackTron coating resists build-up of resin and significantly enhances tool life.
Product Specifications
Mereen-Johnson - Driver Dimensions 3-1/8": KN=9.53mm x 88.91mm
D Kerf Plate Bore Teeth Grind Hook Driver ID# mm mm Element SB 12" 3.5 2.4 3-1/8" 36 TR/TR 20° 1 Key 156017410 12" 4 2.8 3-1/8" 36 TR/TR 20° 1 Key 156017409 12" 4 2.8 3-1/8" 48 TR/TR 20° 1 Key 156017411 TR/TR 14" 4 2.8 3-1/8" 36 TR/TR 20° 4 Pins 470043790
Raimann - Driver Dimensions 20mm x 90mm + (2mm/13mm/100mm), (4mm/6.6mm/95mm) + (6mm/5.5mm/91mm) SW TDI D Kerf Plate Bore Teeth Grind Hook Driver ID# mm mm mm mm Element 300 4 2.8 80 36 TR/TR 20° 2 Keys+10 Pins 156017404 300 4 2.8 80 28 TR/TR 20° 2 Keys+10 Pins 156017402 300 4 2.8 80 48 TR/TR 20° 2 Keys+10 Pins 156017302 300 2.8 2.0 80 36 TR/TR 20° 2 Keys+10 Pins 156017405 300 2.8 2.0 80 48 TR/TR 20° 2 Keys+10 Pins 156017406
Ironwood
D Kerf Plate Bore Teeth Grind Hook Driver ID# mm mm mm Element 300 4 2.8 1" 36 TR/TR 20° N/A 156017407 300 4 2.8 1" 48 TR/TR 20° N/A 156017408
SCM - Driver Dimensions 20.6mm x 83mm
D Kerf Plate Bore Teeth Grind Hook Driver ID# mm mm mm Element 300 4 2.8 70mm 36 TR/TR 20° 2 Keys 156017412
Table Saw
D Kerf Plate Bore Teeth Grind Hook Driver ID# mm mm Element 10" 3.4 2.4 5/8" 28 TR/TR 20° N/A 470043789
Diehl - Driver Dimensions 1mm/14.28mm/127mm
D Kerf Plate Bore Teeth Grind Hook Driver ID# mm mm Element 14" 4.8 3.6 2" 42 TR/TR 20° 1 Pin 156017413
6 1. Sawing 1.4 Panel Saw Blades
1. Sawing Beam Saw Main & Score Blades
Application: Sizing cuts in panel products
Machine: Beam saws and conical score blades.
Workpiece Material: Particleboard and MDF board, with or without plastic, HPL or veneer laminates.
Technical Information: The cutting width of the scoring saw blade must be identical to the cutting width of the main saw blade.
Product Specifications D Kerf Bore Teeth Grind Driver Driver Machine ID# mm mm Element Dim 125 4.4 45 24 ATB Conical Giben 61485 150 4.4 45 24 ATB Conical Homag 61530 150 4.4 30 24 ATB Conical SCM 61486 SB 160 4.4 55 36 ATB Conical Pins 3/7/66 SCM 61487 160 4.4 25 28 Conical Pins 3/11/70 Giben 61509 KON/WZ 180 4.8 45 36 Conical Holzma 61526 180 4.4 45 36 Conical Holzma 61553 180 4.4 30 30 Conical Pins 2/10/60 Holz-Her 61517 200 5.8 45 34 ATB Conical Holzma 61499 200 4.8 45 36 Conical Holzma 61527 SW TDI 200 4.4 45 34 ATB Conical Holzma 61490 200 4.4 20 34 ATB Conical Schelling 61479 200 4.8 65 30 ATB Conical Pins 2/9/110 Selco 61528 200 4.4 65 36 ATB Conical Pins 2/9/100 + Selco 61505 2/9/110 215 4.4 50 42 Conical Pins 3/15/80 Giben 61508
D Kerf Bore Teeth Grind Driver Driver Machine ID# mm mm Element Dim 300 4.4 75 60 TCG Homag 59309 350 4.4 60 72 TCG Pins 2/14/100 Holzma 69082 350 4.4 30 72 TCG Pins 2/10/60 Schelling/ 59252 SCM 350 4.4 30 72 TCG Pins 2/10/60 Holz-Her 69018 370 4.4 30 72 TCG Pins 2/10/60 Schelling 59319 380 4.4 60 72 TCG Pins 2/14/100 Holzma 59681 380 4.8 60 72 TCG Pins 2/14/100 Holzma 59289 400 4.4 30 72 TCG Pins 2/10/60 Schelling 59256 400 4.4 80 80 TCG Pins 2/14/110 + Gabiani 59454 4/9/100 400 4.4 75 72 TCG Homag 59260 400 4.4 75 72 TCG Pins 4/15/105 Giben 59293 400 4.4 80 72 TCG Pins 2/9/130 + Selco 59291 4/19/120 420 4.8 60 84 TCG Holzma 59300 430 4.4 75 72 TCG Pins 4/15/105 Giben 59277 450 4.4 30 72 TCG Schelling 59553 SB 450 4.8 60 72 TCG Pins 2/14/125 Holzma 59261 450 4.8 80 72 TCG Pins 2/9/130 + Selco 59699 4/19/120 FZ/TR 460 4.4 30 72 TCG Pins 2/13/94 Schelling 59303 470 4.4 75 96 TCG Pins 4/15/105 Giben 59584 480 4.8 80 72 TCG Pins 2/9/130 + Selco 59307 4/19/120 SW TDI 500 4.8 60 60 TCG Pins 2/11/115 Holzma 59294 600 5.8 60 72 TCG Pins 2/11/115 + Holzma 59392 2/19/120 7 1. Sawing 1.5 Industrial Mitre, Optimizing, Countertop Saw Blades
Mitre and Optimizer Saw Blades 1. Sawing
Application: Cross-cutting and optimizing.
Machine: Chop, up-cut and optimizing saws.
Workpiece Material: Natural woods.
Product Specifications
D Kerf Bore Teeth Grind Hook Machine ID# mm mm mm 10" 3.2 5/8" 80 ATB/R -2° Pistorius 470043791 12" 2.9 5/8" 80 ATB -2° Pistorius 470037924 SB SB 14" 3.4 5/8" 100 ATB/R -2° Pistorius 470038840 16" 4.2 1" 90 ATB 20° Industrial 470043792 18" 4.2 1" 90 ATB 0° Whirlwind 470043793 FZ/TR WZ/WZ/FZ 450 5 30 108 ATB 10° Optimizer 57524 400 3.5 30 120 ATB 10° Optimizer 57525
Countertop Saw Blades SW TDI SW TDI Application: Sizing laminated countertops. SB SB Machine: WZ/WZ/FZ Midwest Automation or similar countertop sizing machines. WZATB Workpiece Material: Laminated countertops.
SW TDI SW TDI Technical Information: Designed to cut and protect laminated counter surfaces.
SB SB Product Specifications
D Kerf Bore Teeth Grind Hook Machine ID# WZ/WZ/FZ FZ/TR mm 16" 4.2 1" 120 TCG 2° Midwest 156017296 Automation
SW TDI 18" 4.2 1" 96 TCG 2° Midwest 470043794 SW TDI Automation
8 1. Sawing 1.6 Non-Ferrous Saw Blades
1. Sawing Non-Ferrous Saw Blades
Application: Cutting of non-ferrous metals, such as aluminum, copper and brass.
Machine: Cut-off saws.
Workpiece Material: Non-ferrous metals (aluminum, copper, brass, etc.).
Technical Information: Reinforced tool body for higher stress resistance.
Product Specifications
D Kerf Bore Teeth Grind Hook Application ID# mm mm mm 300 3.2 30 96 TCG -5° Non-Ferrous 60252 SB SB 350 3.2 30 108 TCG -5° Non-Ferrous 60255 400 3.8 30 96 TCG -5° Non-Ferrous 60110 500 4.4 30 120 TCG 5° Non-Ferrous 59874 HZ/DZTCGFZ/TR
SWSW TDITDI
SB
TCGFZ/TR
SW TDI
9 2. Routing 2.1 Solid Carbide Router Bits
Spiral Finishing Router Bits
Application: Router cutter for sizing, grooving and finish cutting with chip-free edges.
Machine: CNC routers, machining centers and point-to-point machines.
Workpiece Material: Suitable for hard and soft woods, panel products (raw, laminated or veneered) including MDF, particleboard and plywood, solid surface materials and Trespa. 2. Routing Technical Information: Ideally used after roughing cutters. The finish cut allowance is approximately 1-2 mm. Alternate twist for tear-free cut edges on both sides. Z 2+2 design for coated chipboard material and fibre material, gluelam, abrasive materials and compound materials with aluminum coating. Product Specifications
D NL GL SH Z Qual Rot Type ID#
1/4" 5/8" 2" 1/4" 1 10% Co RH Smooth-Up Spiral 240512 1/2" 1.125" 3" 1/2" 2 MC RH Chipbreaker/ 240514 Finisher-Up Cut 1/2" 1.125" 3.5" 1/2" 3 6% Co RH Smooth-Up Spiral, 240509 Slow Helix 1/2" 1.25" 3" 1/2" 2 6% Co RH Smooth-Down Spiral 240510 1/2" 1.5" 3.5" 1/2" 2 MC RH Chipbreaker/ 240515 Finisher-Down Cut 1/4" 1" 2.5" 1/4" 2 10% RH Smooth-Down Spiral 240525 1/2" 1.25" 3.5" 1/2" 2 10% Co RH Smooth-Down Spiral 240511 1/2" 1.125" 3" 1/2" 2 10% Co RH Smooth-Down Spiral 240519 1/2" 1.625" 3.5" 1/2" 2 6% Co RH Smooth-Down Spiral 240527
1/4" 1" 3" 1/4" 1/1 10% Co RH Smooth Compression 240513 1/4" .875" 2.5" 1/4" 2/2 10% Co RH Smooth Compression 240528 3/8" 1.125" 3" 3/8" 2/2 6% Co RH Smooth Compression 240516 1/2" 1" 2.75" 1/2" 2/2 6% Co RH Smooth Compression 42795 1/2" 1.5" 3.5" 1/2" 2/2 6% Co RH Smooth Compression 240517 1/2" 1.625" 4" 1/2" 2/2 6% Co RH Smooth Compression 240507 1/2" 1.125" 3" 1/2" 2/2 10% Co RH Smooth Compression 240521 1/2" 1.375" 3.5" 1/2" 2/2 10% Co RH Smooth Compression 240522 1/2" 1.625" 4" 1/2" 2/2 10% Co RH Smooth Compression 240523 Minimum grooving depth ap min for tear-free cut. Mortise Compression Router Bits
D NL GL SH Z Qual Rot Groove ID# Depth Min 1/4" 7/8" 2.5" 1/4" 2/2 10% RH .188" 240526 3/8" 1.125" 3" 3/8" 2/2 6% Co RH .170" 240503 3/8" .875" 3" 3/8" 2/2 6% Co RH .188" 240518 3/8" .875" 3" 3/8" 3/3 6% Co RH .200" 240508 1/2" 1.25" 3" 1/2" 2/2 6% Co RH .070" 240504 1/2" 1.25" 3" 1/2" 2/2 6% Co RH .236" 240505 1/2" 1.375" 3.5" 1/2" 2/2 6% Co RH .200" 240506 1/2" 1.375" 3.5" 1/2" 3/3 10% Co RH .200" 240524
10 2. Routing 11 2. Routing DiaMaster PRO2+2RouterBits Product Specifications service lifeascomparedtosolidcarbide. 1+1 wingPCDdesignforslowerprocessingspeedsandgreatlyincreased Technical Information: corresponding backerboards. Particle andMDFboard,raworlaminatedwithplastic,HPLveneer Workpiece Material: CNC routers. Machine: cuts inpanelproductsandabrasivematerials. Diamaster (PCD)toolsofferextendedperformanceandefficientsizingnesting Application: 2.2 service life. 2+2 wingPCDdesignforfastprocessingspeedsandgreatlyincreased Technical Information: corresponding backerboards. Particle andMDFboard,raworlaminatedwithplastic,HPLveneer Workpiece Material: CNC routers. Machine: cuts inpanelproductsandabrasivematerials. Diamaster (PCD)toolsofferextendedperformanceandefficientsizingnesting Application: DiaMaster PRO1+1RouterBits Product Specifications Quattro Z2+2 PRO Z2+2 PRO Z2+2 PRO Z2+2 Description PRO Z1+1 PRO Z1+1 PRO Z1+1 PRO Z1+1 Description Panel Groover,Z=2 Diamond RouterBits 3/4" xCL1-7/8"OAL4-3/6",SH=3/4" 3/4" xCL1-1/4"OAL3-3/4",SH=3/4" 1/2" xCL1-3/8"OAL3-1/6",SH=1/2" 1/2" xCL7/8"OAL2-3/4",SH=1/2" Dimensions 1/2" xCLOAL3",SH=1/2" 3/4" xCL1-3/4"OAL4",SH=3/4" 1/2" xCL1-1/8"OAL2-15/16",SH=1/2" 1/2" xCL15/16"OAL2-3/4",SH=1/2" 3/8" xCL13/16"OAL2-9/16",SH=3/8" Dimensions 91297 191066 191065 91296 ID# 191068 191064 191063 191062 ID# 191067 2. Routing 2.2 Diamond Router Bits
DiaMaster PRO 3+3 Router Bits Application: Diamaster (PCD) tools offer extended performance and efficient sizing and nesting cuts in panel products and abrasive materials.
Machine: CNC routers.
Workpiece Material: Particle and MDF board, raw or laminated with plastic, HPL or veneer and
corresponding backer boards. 2. Routing
Technical Information: 3+3 wing PCD design for fastest processing speeds and greatly increased service life. Product Specifications
Description Dimensions ID#
PRO Z3+3 1/2" x CL 15/16" x OAL 2-3/4", SH=1/2" 191057 PRO Z3+3 1/2" x CL 1-1/8" x OAL 2-15/16", SH=1/2" 191058
DiaMaster EdgeExpert Router Bits Application: Diamaster (PCD) EdgeExpert router bits offer unmatched performance in sizing and grooving applications and yield tear-free edges on both workpiece sides with sensitive laminates, foils and veneers.
Machine: CNC routers.
Workpiece Material: Particle and MDF board, raw or laminated with plastic, HPL or veneer.
Technical Information: From 1+1 up to 3+3 wing PCD design for fastest possible processing speeds. Shrink fit chucks highly recommended. 18K to 24K rpm. EdgeExpert router bits perform at their best when used in combination with a pre-sizing tool. Chip removal is recommended between 1/64" and 0.4 times the tool diameter.
Product Specifications
Description Dimensions ID#
EdgeExpert PRO Z1+1 5/8" x CL 1" x OAL 3-11/32", SH=5/8" 191076 EdgeExpert PRO Z1+1 5/8" x CL 1-3/8" x OAL 3-3/4", SH=5/8" 191077 Recommended feed speed: 215-355 ipm at 24,000 rpm depending on material.
EdgeExpert Quattro 3/4" x CL 1-1/4" x OAL 3-35/64", SH=3/4" 191078 Z2+2 Recommended feed speed: 425-710 ipm at 24,000 rpm depending on material.
EdgeExpert PLUS Z3+3 1" x CL 1-3/8" x OAL 4-1/32", SH=1" 191081 Recommended feed speed: 635-1,065 ipm at 24,000 rpm depending on material.
12 2. Routing 2.2 Diamond Router Bits 2.2.1 Feed Rate Recommendations
Tool Description Raw Particleboard ID# Type D CL Z RPM 1/2" 3/4" 1" 1-1/4" 1-1/2" 1-3/4" 91296 Diamaster Pro 1/2" 7/8" 1+1 18,000 279 - 309 279 - 309 191065 Diamaster Pro 1/2" 1-3/8" 1+1 18,000 279 - 309 279 - 309 247 - 273 205 - 227 191066 Diamaster Pro 3/4" 1-1/4" 1+1 18,000 296 - 328 296 - 328 279 - 309 263 - 291 91297 Diamaster Pro 3/4" 1-7/8" 1+1 18,000 296 - 328 296 - 328 279 - 309 263 - 291 205 - 227 164 - 182 191062 Diamaster Pro 3/8" 13/16" 2+2 22,000 658 - 728 191063 Diamaster Pro 1/2" 15/16" 2+2 22,000 617 - 682 617 - 682 191064 Diamaster Pro 1/2" 1-1/8" 2+2 22,000 617 - 682 617 - 682 524 - 580 2. Routing 191068 Diamaster Quattro 3/4" 1-3/4" 2+2 22,000 494 - 546 452 - 500 432 - 478 399 - 441 288 - 318 247 - 273 191067 Panel Groover 1/2" 1/2" 2 22,000 247 - 273 191057 Diamaster Pro3 1/2" 15/16" 3+3 22,000 823 - 909 823 - 909 191058 Diamaster Pro3 1/2" 1-1/8" 3+3 22,000 823 - 909 823 - 909 699 - 773
Tool Description MDF or HPL ID# Type D CL Z RPM 1/2" 3/4" 1" 1-1/4" 1-1/2" 1-3/4" 91296 Diamaster Pro 1/2" 7/8" 1+1 18,000 203 - 225 203 - 225 191065 Diamaster Pro 1/2" 1-3/8" 1+1 18,000 203 - 225 203 - 225 180 - 198 149 - 165 191066 Diamaster Pro 3/4" 1-1/4" 1+1 18,000 216 - 238 216 - 238 203 - 225 192 - 212 91297 Diamaster Pro 3/4" 1-7/8" 1+1 18,000 216 - 238 216 - 238 203 - 225 192 - 212 149 - 165 120 - 132 191062 Diamaster Pro 3/8" 13/16" 2+2 22,000 479 - 579 191063 Diamaster Pro 1/2" 15/16" 2+2 22,000 449 - 496 449 - 496 191064 Diamaster Pro 1/2" 1-1/8" 2+2 22,000 449 - 496 449 - 496 381 - 421 191068 Diamaster Quattro 3/4" 1-3/4" 2+2 22,000 359 - 397 329 - 363 314 - 348 290 - 320 209 - 231 180 - 198 191067 Panel Groover 1/2" 1/2" 2 22,000 180 - 198 191057 Diamaster Pro3 1/2" 15/16" 3+3 22,000 599 - 662 599 - 662 191058 Diamaster Pro3 1/2" 1-1/8" 3+3 22,000 599 - 692 599 - 662 508 - 562
Tool Description Melamine Particleboard ID# Type D CL Z RPM 1/2" 3/4" 1" 1-1/4" 1-1/2" 1-3/4" 91296 Diamaster Pro 1/2" 7/8" 1+1 18,000 254 - 281 254 - 281 191065 Diamaster Pro 1/2" 1-3/8" 1+1 18,000 254 - 281 254 - 281 224 - 248 187 - 207 191066 Diamaster Pro 3/4" 1-1/4" 1+1 18,000 269 - 298 269 - 298 254 - 182 239 - 264 91297 Diamaster Pro 3/4" 1-7/8" 1+1 18,000 269 - 298 269 - 298 254 - 182 239 - 264 187 - 207 150 - 165 191062 Diamaster Pro 3/8" 13/16" 2+2 22,000 598 - 661 191063 Diamaster Pro 1/2" 15/16" 2+2 22,000 561 - 620 561 - 620 191064 Diamaster Pro 1/2" 1-1/8" 2+2 22,000 561 - 620 561 - 620 477 - 527 191068 Diamaster Quattro 3/4" 1-3/4" 2+2 22,000 449 - 496 411 - 455 393 - 434 363 - 401 262 - 289 224 - 248 191067 Panel Groover 1/2" 1/2" 2 22,000 224 - 248 191057 Diamaster Pro3 1/2" 15/16" 3+3 22,000 748 - 827 748 - 827 191058 Diamaster Pro3 1/2" 1-1/8" 3+3 22,000 748 - 827 748 - 827 636 - 703
13 2. Routing 2.2 Diamond Router Bits 2.2.1 Feed Rate Recommendations
Tool Description Veneer Board ID# Type D CL Z RPM 1/2" 3/4" 1" 1-1/4" 1-1/2" 1-3/4" 91296 Diamaster Pro 1/2" 7/8" 1+1 18,000 178 - 196 178 - 196 191065 Diamaster Pro 1/2" 1-3/8" 1+1 18,000 178 - 296 178 - 196 157 - 173 131 - 145 191066 Diamaster Pro 3/4" 1-1/4" 1+1 18,000 188 - 208 188 - 208 178 - 196 167 - 185 91297 Diamaster Pro 3/4" 1-7/8" 1+1 18,000 188 - 208 188 - 208 178 - 196 167 - 185 131 - 145 105 - 116 191062 Diamaster Pro 3/8" 13/16" 2+2 22,000 419 - 463 191063 Diamaster Pro 1/2" 15/16" 2+2 22,000 393 - 434 393 - 434 191064 Diamaster Pro 1/2" 1-1/8" 2+2 22,000 393 - 434 393 - 434 333 - 389 191068 Diamaster Quattro 3/4" 1-3/4" 2+2 22,000 314 - 348 288 - 318 275 - 303 254 - 280 183 - 203 157 - 173 2. Routing 191067 Panel Groover 1/2" 1/2" 2 22,000 157 - 173 191057 Diamaster Pro3 1/2" 15/16" 3+3 22,000 523 - 579 523 - 579 191058 Diamaster Pro3 1/2" 1-1/8" 3+3 22,000 523 - 579 523 - 579 445 - 491
14 2. Routing 15 2. Routing vt =25-40m/min ID 041552n=8,400rpm t =0.5-1.5mm Surface planingduringnesting: t =0.5-10mm GL Example: D d
t exceptional finishqualityinsolidwoodsandMDF. Equipped withreplaceable4-sidedinserts,orwithoutradiuscorners,for Technical Information: or withoutlaminatedveneeredsurfaces. Suitable forprocessingsoftwoods,hardplywood,chipboard,MDF,with Workpiece Material: CNC routers. Machine: workpieces. For surfaceplaningmaterials(suchasspoilboards)orrecessingoflarge Application: Fly Cutters-TurnbladeDesign 2.3 Product Specifications Spare Parts D 2.5" 2.5" 2.5" 4" 4" 4" Description Torx Wrench Turnblade Knife Torx Screw *Radius edgesforexceptionalplasticandaluminumsurfacing. GL 2-3/4" 2-3/4" 2-3/4" 2-7/8" 2-7/8" 2-7/8" Fly Cutters mm CL 14mm 14mm 15mm 14mm 14mm 15mm Dimensions Torx 12 x1.5 Torx SH 1/2" 1/2" 1/2" 3/4" 3/4" 3/4" ® ® 15 15 Wings 2 2 2 3 3 3 max RPM 18,000 18,000 18,000 18,000 18,000 18,000 M4x6 Grade HW-05 Rot RH RH RH RH RH RH Style Straight Up-shear Radius* Up-shear Straight Radius* 1 1 Qty 10 Style Insert 5099 5099 9535 5099 5099 9535 006225 005457 ID# 005081 ID# 735411552 735411553 735413440 735411550 735411551 735411549 2. Routing 2.4 Chucks, Collets, Heat Shrink Units 2.4.1 Chucks
Collet Chucks
HSK-F 63 Collet Chuck Precision conventional clamping for cylindrical shank tools with shanks from 6mm to 25.4mm. HSK-F 63 hollow taper design per DIN 69893. Precise concentricity with hardened, ground, double-slit collets. Easy tool handling as collets open automatically when loosening the collet nut. Ball bearing collet nut for increased clamping torque and improved concentricity compared to one-piece design. Tool body and nut precision balanced to 30,000 rpm. 2. Routing
Product Specifications
Uses Collet D d A DB Weight ID# Type mm mm mm mm kg RH D d DB SYOZ25 63 6-25.4 76 63 1.1 37412 SYOZ25 63 6-25.4 76 63 1 130049937 ER40 63 6-25.4 76 63 1 37970 ER32 50 6-20 65 63 0.85 37989 A
Collets
Collet D d L ID# Type mm mm mm SYOZ25 35.05 1/4" 52 37495 SYOZ25 35.05 3/8" 52 37505 SYOZ25/RD035 SYOZ25 35.05 1/2" 52 37496 SYOZ25 35.05 3/4" 52 37497 SYOZ25 35.05 20 52 37437 SYOZ25 35.05 25 52 37438
ER40 1/4" 41 46 37934 ER40 3/8" 41 46 37935 ER40 1/2" 41 46 37936 ER40 3/4" 41 46 37938 ER 40 collet ER40 20 41 46 37932 ER40 25 41 46 37933
ER32 1/4" 33 40 37509 ER32 3/8" 33 40 37510 ER32 1/2" 33 40 37511 ER32 3/4" 33 40 37506 ER32 20 33 40 37447
ER 32 collet
Spare Parts
Description 1 Dimensions Description 2 ID# Collet Wrench For D63 collet nut 5458 Collet Wrench For D50 collet nut 5491 SYOZ25 M48x2 Collet nut with bearing 5714 SYOZ25 M48x2 Collet nut with limited slip bearing 130046715 ER40 M50x1.5 Collet nut with bearing 6639 ER32 M40x1.5 Collet nut with bearing 5718 Mounting Stand for HSK-F 63 79003
16 2. Routing 2. Routing 17 Induction Unit:ISG3400 2.4 SK30 ThermoGrip ThermoGrip available clampingsystem. clamping technologyforincreasedfeedrateandtoolperformanceofany excentricity, e=<0.01mm.ThermoGrip extraction. Suitableforsolidcarbideandsteelshankedtools.Clamping high-speed machining.Short,slimdesignforimprovedchipflowanddust Tool clampingforhighperformance.Finebalancedto36,000rpmandideal ISO30 FORCMSThermoGrip SK30 ThermoGrip HSK-F 63ThermoGrip 2.4.2 Chucks Product Specifications mm D 42 42 42 42 34 34 32 27 34 mm D mm D 34 42 42 Chucks, Collets,HeatShrinkUnits mm d 25 20 1" 3/4" 5/8" 1/2" 3/8" 1/4" 1/2" mm d mm d 1/2" 20 25 ® ToolHolders&HeatShrinkUnits ® Chuck ® ToolHolders ® mm A 75 75 75 75 75 75 75 75 Chuck 70 mm A mm A 70 70 80 ® Chuck mm DB 63 63 63 63 63 63 63 63 50 mm DB mm DB 63 63 63 ® providesthemoststableandrigid kg Weight 0.9 1 0.9 1 0.9 0.9 0.9 0.8 kg Weight kg Weight Tolerance Shank g6 g6 g6 g6 g6 h6 h6 h6 Tolerance Shank h6 g6 g6 h6 Tolerance Shank ID# 37711 37710 737314406 737314405 737314226 737314404 737314403 737314402 737314836 ID# ID# 737314547 670205 670211 3. Drilling 3.1 Dowel, V-Point, Hinge Drill Bits
Drill Bits
Application: For drilling sharp, precision hinge and dowel holes for funiture and cabinets.
Machine: Point-to-point machines, through-feed boring machines, CNC machining centers, hinge boring machines, multi-spindle units.
Workpiece Material: Soft wood and hard wood, chipboard and fiber materials (MDF, HF, etc.), raw, laminated and/or veneered panels.
Solid carbide design, rigid with polished shank to reduce friction for easier drilling and zero-clearance head to eliminate chipping on the return stroke. Elliptical spurs and knife geometry for longer life in panel processing applications.
Product Specifications
D Type NL GL SH ID# ID# mm mm mm mm LH RH 3. Drilling 5 Dowel 25 57.5 10 x 27 33728 33729 8 Dowel 25 57.5 10 x 27 33732 33733 10 Dowel 25 57.5 10 x 27 33786 33787 Dowel 5 V-point 25 57.5 10 x 27 34018 34019 NL l 8 V-point 25 57.5 10 x 27 34022 34023 3 Dowel 16 70 10 x 45 42596 42597 5 Dowel 35 70 10 x 24 33496 33497 d D 8 Dowel 35 70 10 x 24 33500 33501 10 Dowel 35 70 10 x 24 33540 33541 L 5 V-point 35 70 10 x 24 34100 34101 GL 8 V-point 35 70 10 x 24 34104 34105 10 V-point 35 70 10 x 24 34114 34115 Design without heel
V-point Economical, carbide-tipped design with conventional spur and V-point geometry NL l suitable for panel processing applications.
Product Specifications d D
D Type NL GL SH ID# ID# GL mm mm mm mm LH RH 3 Dowel 16 57.5 10 x 27 33610 33611 5 Dowel 25 57.5 10 x 27 33672 33673 8 Dowel 25 57.5 10 x 27 33682 33683 10 Dowel 25 57.5 10 x 27 33690 33691 1/8" Dowel 25 57.5 10 x 27 33700 33701 1/4" Dowel 25 57.5 10 x 27 33702 33703 3/8" Dowel 25 57.5 10 x 27 33704 33705 5/16" Dowel 25 57.5 10 x 27 33706 33707 1/2" Dowel 25 57.5 10 x 27 33708 33709 5 V-point 25 57.5 10 x 27 34000 34001 8 V-point 25 57.5 10 x 27 34002 34003 5 Dowel 35 70 10 x 24 33440 33441 8 Dowel 35 70 10 x 24 33446 33447 10 Dowel 35 70 10 x 24 33448 33449 5 V-point 35 70 10 x 24 34074 34075 8 V-point 35 70 10 x 24 34076 34077 10 V-point 35 70 10 x 24 34110 34111
18 3. Drilling 19 3. Drilling Drill Bits spurs andknifegeometryforlongerlifeinpanelprocessingapplications. drilling andoptimalchipevacuation.Theseinnovativetoolsincludeelliptical Solid carbidehingedrillbitsaredesignedwithlarge,opengulletsforhigh-speed 3.1 Dowel,V-Point, HingeDrillBits Short, centerpointavailableuponrequest. 35 26 20 15 35 26 20 15 mm D Product Specifications Hinge Hinge Hinge Hinge Hinge Hinge Hinge Hinge Type 70 70 70 70 57 57 57 57 mm GL 10 x26 10 x26 10 x26 10 x26 10 x26 10 x26 10 x26 10 x26 mm SH 34822 34818 34814 34812 34810 34806 34802 34800 LH ID# 34823 34819 34815 34813 34811 34807 34803 34801 RH ID# 4. Planing 4.1 HeliPlan Cutterheads
HeliPlan Cutterheads
Application: Pre-planing, surfacing and jointing all types of solid wood with large chip removal. Especially suitable in applications requiring greater material removal. HeliPlan is also utilized as a finish planer if quality requirements are less stringent or if parts will be subsequently sanded.
Machine: Four-sided moulders.
Workpiece Material: Soft wood and hard wood.
Technical Information: Pre-planing cutterhead with four-sided carbide knives. Low-noise and energy efficient due to the unique sheared and segmented arrangement of knives. The use of radiused knives softens the appearance of blend lines. Available in standard bore and HSK configurations.
Product Specifications
HeliPlan Planerhead, Aluminum
D SB Bore Z # of RPM ID# mm mm mm Knives max 125 100 1-1/2" Z2/2 18 9,000 30453 125 170 1-1/2" Z2/2 30 9,000 30454 125 230 1-1/2" Z2/2 40 9,000 30455 125 240 1-1/2" Z2/2 42 9,000 30456 125 100 40 Z2/2 18 9,000 30462 125 170 40 Z2/2 30 9,000 30463 4. Planing HW turnblade knife 125 230 40 Z2/2 40 9,000 30464 125 240 40 Z2/2 42 9,000 30465 140 100 1-13/16" Z2/2 18 9,000 30458 140 170 1-13/16" Z2/2 30 9,000 30459 140 230 1-13/16" Z2/2 40 9,000 30460 140 240 1-13/16" Z2/2 42 9,000 30461
Reference Cutterhead for Planerheads Above
D SB Bore Z RPM ID# mm mm mm max 145 14.8 1-1/2" Z2V2 9,000 24565 145 14.8 40 Z2V2 9,000 24566 160 14.8 1-13/16" Z2V2 9,000 24567
20 4. Planing 21 4. Planing 4.1 HeliPlanCutterheads Reference CutterheadforPlanerheadsonHSK-85WArbor* Spare Parts HeliPlan PlanerheadsPermanentlyAssembledwithHSK-85WArbor 110 110 110 110 mm D Description mm D Turnblade Knife 130 Countersink Screw T20 Wrench Triangle Spur Spur CSScrew *Some reworkonplanerheadandassemblyrequired. 240 170 240 170 mm SB mm SB 14.8 HSK-85W LH HSK-85W LH HSK-85W LH HSK-85W LH mm Bore Dimensions 15 x2.5 M5 x14.28.8 Torx 20 19 x2 M5 x8.5T20 mm Bore 85 Z2/2 Z2/2 Z2/2 Z2/2 Z Z Z2V2 Sales Unit 10 pcs/ea 1 pc/ea 1 pc/ea 10 pcs/ea 1 pc/ea 42 30 42 30 Knives # of max RPM 12,000 12,000 12,000 12,000 12,000 max RPM ID# 9535 7394 6091 5119 7808 ID# 132073 132021 132020 132019 132018 ID# 4. Planing RipTec turnblades Pre-planing withVariPlanPlusZ1+1 c) RipTecturnbladesHW(ripple/ripple) a) MicrofinishturnbladesHS/HW(plane) b) IntegralturnbladesHW(plane/ripple) a) Z1+1 b) 4.2 VariPlan PlusCutterheads Specify variantwhenordering Product Specifications up to12edgesperknife. species. Solidhigh-speedsteelorcarbidekniveswith1mmresharpeningarea= Standard 12°cuttinganglesforthebestfinishqualityinawidevarietyofwood knives arequicklyandeasilychanged,evenwhileonthemachinespindle. alternate knivesforpre-and/orfinishingplaning.Two-sidedresharpenable Aluminum body.Constantdiameter,re-sharpenableplanerheadsystemwith Technical Information: Soft woodandhardwood,thermoplastic. Workpiece Material: Four-sided mouldersandmulti-spindleplaningmachines. Machine: tool possibleformachineswithlimitedspindles. finish planingwithMicrofinishturnbladeknives.Roughing/finishingcombination Multi-purpose planingtool.Forpre-planingwithRipTecturnbladeknives. Application: VariPlan PlusPlanerheadsforPre-andFinishPlaning 110 004 110 003 110 002 110 000 Variant 140 140 140 140 mm D 240 230 170 130 mm SB Planerhead withHWRipTecturnbladeknives Planerhead withHWIntegralturnbladeknives Planerhead withHWMicrofinishturnbladeknives Planerhead withoutknives Description 1-13/16" 1-13/16" 1-13/16" 1-13/16" mm Bore 9,000 9,000 9,000 9,000 max RPM 12° 12° 12° 12° Angle Cutting 131432 131430 131429 131428 Z4 ID#
22
4. Planing 4. Planing 4.3 Knives
Knives
Two-sided, disposable, solid high-speed steel (HS) and solid carbide (HW) planer knives for common planing tools on moulders and thickness planers. Marathon coated (MC) knives are also available and offer a hardness approaching that of carbide, but with the durability of HS.
Product Specifications
SB Leitz Leitz Leitz Leitz mm VariPlan VariPlan Variplan Variplan HS Finish HW Finish HW RipTec HW Integral VariPlan Finish Sales Unit 2 pcs/ea 2 pcs/ea 2 pcs/ea 2 pcs/ea 100 610504 610704 611204 611904 130 610506 610705 611206 611906 150 610509 610709 611209 611909 170 610511 610711 611211 611911 VariPlan RipTec 210 610515 610715 611215 611915 230 610516 610716 611216 611916 240 610518 610718 611218 611918
Other standard sizes available on request VariPlan Integral
Product Specifications 4. Planing SB Leitz Leitz Leitz mm CentroStar HS CentroStar MC CentroStar HW Sales Unit 4 pcs/ea 4 pcs/ea 2 pcs/ea 100 610203 610278 610606 CentroStar/CentroFix 130 610205 610280 610612 150 610208 610281 610616 170 610210 N/A 610620 210 610213 N/A 610627 230 610214 610283 610629 240 610215 610284 610631 Other standard sizes available on request
2,3 Product Specifications
SB Tersa Tersa Weinig Weinig Weinig CentroLock CentroLock CentroLock 16 mm TriTec HS MicroTec HW HS MC HW
10 Sales Unit 4 pcs/ea 2 pcs/ea 2 pcs/ea 4 pcs/ea 2 pcs/ea 2,82 100 610902 610952 611803 611836 611833
3 130 610905 610955 611804 611864 611834 150 610907 610957 611805 611865 611835 170 610908 610958 611806 611866 611836 Tersa Weinig 210 610912 610962 N/A N/A N/A TriTec/MicroTec CentroLock 230 610914 610964 611809 611869 611839 240 610915 610965 611810 611870 611840
Other standard sizes available on request
23 5. Edgebanding 5.1 WhisperCut Pre-Mill Cutterheads
WhisperCut Pre-Mill Cutters
Application: For pre-milling in preparation for edgebanding.
Machine: Edgebanders.
Technical Information: Alternate shear for exceptional finish on double-sided laminates.
Product Specifications
WhisperCut
D CL Bore Drive Wings Type ID# LH ID# RH mm mm mm 100 43.6 30 DKN 3x4 3 90886 100 43.6 30 DKN 3x4 3 90885 125 43 30 DKN 3x4 2 75627 75627
Diamond-Tipped Joint Milling Cutter
D CL Bore Drive Wings Type ID# LH ID# RH ND ND mm mm mm Type 2 Type 3 125 34 30 DKN 3x2 1 90836 90836
WhisperCut Plus ND
D CL Bore Drive Wings Type ID# LH ID# RH Type 1 mm mm mm 180 34 35 DKN 6x3 2 192173 192174 180 43 35 DKN 6x4 1 192175 192176 180 63 35 DKN 6x6 3 192177 192178 180 34 35 DKN 8x3 2 192179 192180 180 43 35 DKN 8x4 1 192181 192182 180 63 35 DKN 8x6 3 192183 192184
Knives 5. Edgebanding
Description ID# WhisperCut Eroded 91052 WhisperCut Plus Eroded 91053 I-Door Eroded 105002553
WhisperCut Un-Eroded 105001644 WhisperCut Plus Un-Eroded 105002573
24 5. Edgebanding 25 5. Edgebanding 5.2 SnipSawBlades Product Specifications Alternate shearforexceptionalfinishondouble-sidedlaminates. Alternate Technical Information: Edgebanders. Machine: For pre-millinginpreparationforedgebanding. Application: Diamond RadiusCutterheads mm D 78/70 78/70 Radius SpareKnives 16 16 12 12 12 12 mm CL Radius 3 3 3 2 3 3 2 2 Radius mm Bore HSK-25R HSK-25R Drive N/A N/A RH/LH RH/LH RH LH RH LH Rotation Wings 4 4 2 2 1 1 1 1 Type Rotation RH LH 5133 5132 73559 73558 73555 73554 ID# Type N/A N/A ID# 198488 198498 5. Edgebanding Product Specifications Edging thickness<2.0mm-crosscut sawWZneg. Edging thickness>2.0mm-crosscut sawWZpos. Solid woodedgingandmulti-purposeapplication: Edging thickness<2.0mm-crosscut sawESneg. Edging thickness>2.0mm-crosscut sawESpos. Veneered andplasticedging: Technical Information: Plastic orwoodedgebanding. Workpiece Material: Edgebanders. Machine: For sizingandtrimmingplasticwoodedgebanding. Application: Edgebanding Trim(Snip)SawBlades mm D 100 100 100 120 120 5.3 RadiusCutterheads mm Kerf 2.6 2.6 2.6 3.6 3.2 mm Bore 32 32 32 40 40 Teeth 30 30 20 24 36 Grind LH RH ATB ATB ATB Hook Pos Pos Pos Pos Pos Application Brandt Brandt Brandt Homag Homag ID# 65658 65659 65650 65679 65655 26
5. Edgebanding 6. Profiling 6.1 Corrugated Cutterheads, Knives
Corrugated Cutterheads & Blank Knives Application: Custom profiling.
Machine: Moulders.
Workpiece Material: Soft wood and MDF.
Technical Information: Dual angle heads are adaptable for any wood species (use 20° knife pockets for soft woods or MDF and 12° knife pockets for hard woods). Ensure that knives are maintained and utilized in two-piece balanced sets.
Product Specifications
D CL Bore Wings Hook ID# mm 137 60 1-13/16" 2+2 12°/20° 100220559 137 100 1-13/16" 2+2 12°/20° 100220564 137 150 1-13/16" 2+2 12°/20° 100220566 137 230 1-13/16" 2+2 12°/20° 100220568
Height Thickness Length Grade ID#
H 1-1/2" 5/16" 25" D2/SRS 130038846 1-3/4" 5/16" 25" D2/SRS 130038847
DI K 2" 5/16" 25" D2/SRS 130038848 2-3/8" 5/16" 25" D2/SRS 130038849 2-3/4" 5/16" 25" D2/SRS 130038850
Height Max Profile Depth Height Thickness Length Grade ID#
1-1/2" 0 mm 1-1/2" 5/16" 25" M2 130001715 1-3/4" 10 mm 1-3/4" 5/16" 25" M2 130001716 2" 5/16" 25" M2 7306 2" 15 mm 2-3/8" 5/16" 25" M2 7307 2-3/8" 20 mm 2-3/4" 5/16" 25" M2 7308 2-3/4" 30 mm Height Thickness Length Grade ID# D2 Ideal for short runs or knotty materials 1-1/2" 5/16" 25" T1/ Eco B18 190202100 1-3/4" 5/16" 25" T1/ Eco B18 190202101 M2 Acceptable service life for 2" 5/16" 25" T1/ Eco B18 190202102 medium run profiles 2-3/8" 5/16" 25" T1/ Eco B18 190111185 T1 Enhanced with 18% tungsten 2-3/4" 5/16" 25" T1/ Eco B18 190202103 for greatly extended service life M3+ Contains hard alloys for optimized service life in Height Thickness Length Grade ID# abrasive materials 6. Profiling 1-1/2" 5/16" 25" M3+ 130038841 1-3/4" 5/16" 25" M3+ 130038842 2" 5/16" 25" M3+ 130038843 2-3/8" 5/16" 25" M3+ 130038844 2-3/4" 5/16" 25" M3+ 130038845
27 6. Profiling 6.2 MicroSystem/PowerKnife System
MicroSystem/PowerKnife System (PKS)
Steel support and solid carbide (K30F standard; K10 available on request) profile knife system for moulding applications. Suitable for hard and soft woods as well as MDF. The original MicroSystem design is used for machines with spindle speeds up to 6000 rpms, while higher rpm machines use the PowerKnife System (PKS). Both systems are available ex-stock with polished face and packaged in balanced sets of two for optimum finish quality.
Product Specifications
MicroSystem - Suitable for machine spindles up to 8000 rpm
SB H PT max Svc Area ID# ID# mm mm mm mm K30F Replacement Knife + Support Knife 1 set 1 each 60 38 Planing 9 190201000 190201101 100 38 Planing 9 190201003 190201103 150 38 Planing 9 190201005 190201105 230 38 Planing 9 190201010 190201110 40 50 15 9 190201014 190201114 60 50 15 9 190201015 190201115 100 50 15 9 190201017 190201117 150 50 15 9 190201019 190201119 40 60 20 9 190201028 190201128 60 60 20 9 190201029 190201129 100 60 20 9 190201031 190201131 MicroSystem 150 60 20 9 190201033 190201133
Other standard sizes available on request
PowerKnife System (PKS) - Suitable for machine spindles up to 12000 rpm
SB H PT max Svc Area ID# ID# mm mm mm mm K30F Replacement Knife + Support Knife set of 2 set of 2 60 40 Planing 10.8 697815 696615 100 40 Planing 10.8 697817 696617 170 40 Planing 10.8 697820 696620 240 40 Planing 10.8 697825 696625 40 50 15 10.8 697842 696642 60 50 15 10.8 697843 696643 100 50 15 10.8 697845 696645 170 50 15 10.8 697848 696648 40 60 20 10.8 697870 696670 60 60 20 10.8 697871 696671 100 60 20 10.8 697873 696673 170 60 20 10.8 697876 696676 6. Profiling
PowerKnife System
28 6. Profiling 6.3 VariForm Cutterheads
VariForm Profile Cutterheads
Application: For cutting profiles. Different profiles with a maximum of 20mm profile depth can be mounted.
Machine: Moulders, double end tenoners, edgebanding machines, etc.
Workpiece Material: Soft wood and hard wood (HW-30F), panel materials or glued wood (HW-10F).
Technical Information: Multi-purpose cutterhead with tungsten carbide special profile knives and backing plates. Can be resharpened three to four times.
Product Specifications
D SB Bore Bore max PT max Z Type ID# mm mm mm mm mm 135 30 1.25" 20 2 Dedicated 135215 200 30 1.25" 20 3 Dedicated 135216 150 40 1.25" 20 2 Universal 135217 200 40 1.25" 20 3 Universal 135218 102 40 SH=3/4" 20 2 Dedicated 130045295
40 6. Profiling 20 D TD
29 6. Profiling Profile 1-HalfRound Profile 2-QuarterRound Profile 3-Ogee Custom Profile custom area Profile Inserts 6.4 ProfilCut, ProFix Cutterheads Cutter SetWithoutProfileInserts cabinet frames.Fourstandardprofilespluscapabilitiesforcustomprofiles. bushings) andCNCrouters.Optionalstainreliefinserts.For3/4"to7/8"thick Lightweight designallowsforuseon1-1/4"aswell1"and3/4"shapers(with Technical Information: Soft woodandhardwood. Workpiece Material: Shapers, mouldersandoverheadrouterswith/withoutCNCcontrol. Machine: possible withsimpleknifechanges. For copeandstickprofilesinsolidwoodcabinetdoors.Multiple Application: American StandardProfilCutCope&StickCutterSet Product Specifications Profile # 1 1, 2,3,4 1 2 2 3 3 Cope CutterSet Stick CutterSet Tool Type All Custom Custom 19.05 Custom
6.35 12.7 Tool # 1 2 3 1 3 1 3 4 3 2 1 Sticking Head 3, 4 1, 2 Tool # Description Stick Face Stick Back Cope Profile Stick Face Cope Profile Stick Face Cope Profile 15 x8mmturnblade Cope Profile Stick Back Stick Face Tool 1 Tool 2 Z2+2V2 Z2+2V2 Z Ø31.75 Ø100 12,000 12,000 n (max) QAL HW HW HW HW HW HW HW HW HW HW 19.05 HW
6.35 12.7 Unit Packing 6 6 6 6 6 6 6 10 6 6 6 168312246 168312245 ID# Coping Head ID# 168312347 168312348 168312349 168312350 168312351 168312352 168312353 5070 Tool 3 Tool 4 Ø31.75 Ø100 30
6. Profiling 6. Profiling 6.4 ProfilCut, ProFix Cutterheads
American Standard ProfilCut Cope & Stick Cutterset
Accessories for Product Expansion - Profile 4 Without Profile Inserts Profile 4 - Mission
Tool Type Tool # Z n (max) ID# Profile Cutter (part of cope) 5 2 12,000 168312354 Jointing Cutter (part of stick) 6 2 12,000 168312355
Profile Inserts
Packing Profile # Tool # Description QAL Unit ID# 4 2 Stick Face HW 6 168312348 4 6 Cope Profile HW 6 168312356 4 5, 4 15 x 8mm Turnblade HW 10 5070
Ø100 Ø100 12.7 Ø31.75 12.7 Ø31.75
Tool 2 Tool 4 19.05 19.05 Tool 5 Tool 6 6.35 6.35
Profile 5 - Glass Door Profile Inserts
Packing Profile # Tool # Description QAL Unit ID# 5 1 Stick Face HW 6 168312347 5 3 Cope Profile HW 6 168312349 4 5, 4 15 x 8mm Turnblade HW 10 5070
Ø100 Ø100 12.7 Ø31.75 12.7 Ø31.75
Tool 4 Tool 5 19.05
Tool 1 19.05 Tool 3 6.35 6.35 6. Profiling
31 6. Profiling 6.4 ProfilCut, ProFix Cutterheads
ProfilCut Profile Cutterheads
Application: For raised panel profiles; multiple profiles possible with simple knife change.
Machine: Shapers, moulders, double-end tenoners, CNC.
Workpiece Material: Soft wood and hard wood.
Technical Information: Cutterheads with disposable inserts, shear angle.
Cutterhead Without Inserts WE 550 1 50
D SB BO Tool # Z n (max) ID# mm mm mm 1 155 11.5 31.75 Z2 6,500 168312357
Profile Inserts
Profile 1 Tool # Description Dimension Profile ID# 1 ProfilCut Knife 40x14.5x2 1 168312358 1 ProfilCut Knife 40x14.5x2 2 168312359 1 ProfilCut Knife 40x14.5x2 3 168312360
Profile 2 D
Tool 1 BO
Profile 3
Bottom Profiling Cutterhead Without Inserts
D SB BO Profile 4 Tool # Z n (max) ID# mm mm mm 2 110 15 31.75 Z2 6,500 168312361
Profile Inserts
Profile 5 Tool # Description Dimension Profile ID# 2 ProfilCut Knife R5 15x13x2 4 168312362 2 ProfilCut Knife 45º 15x13x2 5 168312363
Profile Custom Profile 4 Profile 5 6. Profiling
Tool 1 Tool 1 custom area
Tool 2 Tool 2
32 7. Standard Knives 7.1 Standard Knives
Standard Replacement Turnblade and Spur Knives
Application: Various.
Machine: Universal.
Workpiece Material: Solid wood and panel products.
Technical Information: Micrograin carbide for exceptional tool life.
Product Specifications
Width Length Thickness Bevels Diagram ID# mm mm mm 12 12 1.5 2 B2 5081 12 15 1.5 2 B2 5082 12 20 1.5 2 B2 5083 12 30 1.5 2 B2 5084 B2 12 40 1.5 2 B2 5085 12 50 1.5 2 B2 5086 12 60 1.5 2 B2 5087 12 30 1.5 4 B4 5161 12 50 1.5 4 B4 6506 14 14 2 4 B4 5099 15 15 2.5 4 B4 9535 14.3 14.3 2.5 4 B4 5426 B3 19 19 2 3 B3 5115
B4 7. Standard Knives 7. Standard 33 Leitz Tooling Services
Our unparalleled knowledge in tooling support is merged with state-of-the-art sharpening and conditioning services to ensure that your business can rely on quality, convenient solutions.
Technical Support Continuous, advanced training keeps our staff on the cutting edge of product knowledge. Our worldwide network of experts problem-solve even the most challenging applications. From customized tooling solutions to tool logistics, count on Leitz for outstanding technical support.
Service Centers Located throughout North America, Leitz service centers provide precision sharpening and reconditioning services to restore tools to "like new" condition. Our tooling solutions ensure longer production runs, reduced downtime, maximized tool life, and optimized performance—while decreasing production costs.
Your Leitz service center schedules pick-up and delivery, tailored to meet your needs. Our partnership with national shipping companies results in quick turn-around as well as easy, cost-effective and safe transport of your valuable tools.
With our commitment to complete customer care, Leitz tooling services provide comprehensive value as your local tooling source. Contact us today. [email protected] 800.253.6070 Shaping the future as your partner in innovation
Leitz Service Center Locations
USA
Michigan (Corp. Headquarters) Texas Grand Rapids, MI 49512 Garland, TX 75041 p. (800) 253-6070 p. (214) 703-9314
California Washington San Bernardino, CA 92408 Kent, WA 98031 p. (800) 548-1535 p. (253) 395-1012
North Carolina Archdale, NC 27263 p. (800) 860-8848 © Leitz Tooling Systems LP 2014 © Leitz Tooling
Leitz Tooling Systems LP North American Headquarters 4301 East Paris Avenue SE Grand Rapids, MI 49512 Phone 800-253-6070 Fax 800-752-9391 [email protected] www.leitztooling.com We shape the future