COMPANY OVERVIEW
1 THE GROUP
CFT, headquartered in Parma, in the heart of the Italian food valley, designs, engineers, manufactures machineries and complete turn-key lines and systems primarily for the food and beverage industry. Decades of experience and know-how of the leading brands such as Rossi & Catelli, Manzini, Sima, Comaco and SBC have been joint together in CFT group, in order to offer a complete product portfolio based on the most advanced technologies. Everyday millions of tons of fresh products are processed by our plants; millions of cans, bottles and special containers for multiple applications are filled and handled by our machines and lines.
CFT S.p.A. September 2015 2 IN THE WORLD
Russia CFT Moscow Contact Person: Mr. Aldo Bardulla France E-mail: [email protected] Techn’Agro S.a.s. Ukraine Contact Person: Mr. Stefano Ciolli CFT Ukraine E-mail: [email protected] Contact Person: Ms. Eugenia Onyshko E-mail:[email protected]
USA China CFT Packaging USA CFT Tianjin Contact Person: Mr. Domenico Contact Person: Ms. Jade Wang Palandri E-Mail: [email protected] E-mail: [email protected] India Brasil CFT India CFT Do Brasil LTD Contact Person: Ms. Ranitha Raja Contact Person: Mr. Luiz Carlos Ceolim E-mail: [email protected] E-mail: [email protected]
Agents worldwide: 48
CFT S.p.A. September 2015 3 KEY FIGURES
395 EMPLOYEES
12800 REFERENCES
122 M€ TURNOVER
CFT S.p.A. September 2015 4 CFT BRANDS
CFT is the sum of important historical brands that together reach over 150 years of experience.
Founded in: 1945 Founded in: 1910 References: over 2000 References: over 1000
Founded in: 1988 Founded in: 1967 References: over 2000 References: over 6000
Founded in: 165 References: over 1000
CFT S.p.A. September 2015 5 The Processing division designs and produces turn-key solutions, single machines and complete lines for many food products, from raw material to the final product for its clients world-wide.
6 FROM RAW MATERIAL TO FINAL FILLING
1° Processing phase (seasonal) From raw material to semi-finished product
2° Processing phase (all year long) From product formulation to packaging
CFT S.p.A. September 2015 7 CFT PROCESS PRODUCTION RANGE
Sales by segment
10%
14% 34% Tomato Fruits Dairy & Beverage 16% Special Products 24% Biotechnologies
CFT S.p.A. September 2015 8 TOMATO DIVISION
Complete processing lines for the production of: • Paste and strained pulps • Juice • Diced tomatoes • Peeled tomatoes • Ketchup • Pizza sauce • Meat sauce
CFT S.p.A. September 2015 9 FRUIT DIVISION
Complete continental and tropical fruits processing lines for the production of: • Purèes • Concentrates • Limpid juices • Nectars • Diced and peeled fruits • Marmalades and jams • Baby foods
CFT S.p.A. September 2015 10 DAIRY AND SOYA
Advantages and strong points: • High capacity (up to 40 m3/h) • Continuous production cycles Milk pre-treatment line up to 48 hours, without • Standard and high pressure homogenizers intermediate washing • Aseptic and double heads system • Short product residence time at the sterilization temperature Stematic Long Run (patended) • Temperature-controlled steam direct steam injection sterilizer: barriers in all critical points: • Milk aseptic conditions assured • Whipping and cooking cream • Pudding and desserts
Olimpic indirect UHT tube chest sterilizer • Complete processing lines for yoghurt • Continuos plants for the production and sterilization of processed cheese • Aseptic storage tanks • Complete processing lines for soya milk
CFT S.p.A. September 2015 11 DAIRY AND SOYA PRODUCTS REFERENCES
Alpro N.V. & U.K. Danone
Leche Pascual S.A. Plasmon Plada – Heinz
Nestlé milk Sill group
Central Leche Asturiana Tryballat Noyal
Parmalat Luigi Lavazza S.p.A.
Granarolo Bio Slym
Pinar Dairy Products Medeghini formaggi
Kraft Conxentra
CFT S.p.A. September 2015 12 BIOTECHNOLOGIES
CFT gives an outstanding contribution for the industrial implementation of the biotechnology process in the food sector, supplying complete turn-key plant for the production of: • Premium Feather Proteins (PFP) • Functional Meat Proteins (FMP) • Dry Distillers Grain with Soluble (DDGS)
CFT S.p.A. September 2015 13 The Food Packaging division designs and manufactures single machines and complete lines for filling and packaging of various food products, from the empty containers to the final pallet with innovative solutions for the filling of special products with or without pieces of different viscosity, as well as palletizers, depalletizers and robots for the food industry.
14 FILLERS
For the following sectors: • Tomato and by-products The range of fillers consists of: • Edible Oil • Volumetric fillers • Jam and marmelade • Vacuum fillers • Milk (evaporated & condensed) • Gravity fillers • Pet food & Meat • Tuna fish • Telescopic fillers • Mayonnaise & Ketchup • Rotary fillers with flowmeter • Weight fillers
CFT S.p.A. September 2015 15 CFT PACKAGING PRODUCTION RANGE
Sales by segment
9% 6% 31% Beverage Edible Oil 15% Lube Oil Tomato 18% 21% Milk & Derivates Others
CFT S.p.A. September 2015 16 Turn key plants
For the high specialization level reached, the project and constructive capability, the innovative technologies adopted for the management and the control of each phase of the production process, CFT proposes itself as a “complete global supplier”, able to plan and build turn key plants, to provide a 360° service, starting from the yard management till the supervision of the assembling, from the plant start up till the final tests.
CFT S.p.A. September 2015 17 Processing +
UltraClean and Aseptic Filling =
The right solution for your dairy business CFT S.p.A. September 201518 ASEPTILINE®
Food & Dairy Aseptic Technologies 19 Filling References
CFT S.p.A. 20 20 An aseptic filler to meet your business needs
Coman since 1992 was the first company worldwide to achieve an aseptic filler for UHT milk in the bottle. In 2005 we realized the range of aseptic filling Aseptiline ®; developed after widespread consultation with our many customers and making use of our knowledge gathered with groups such as Parmalat
September 2015 CFT S.p.A. 21 Food Microbiology
high acid low acid pH 4,5 acid neutral alkaline
Products pH-Bereiche 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Citrons 1,8 - 2,0 Apples 2,9 - 3,3 Grape 2,4 -4,5 Oranges 3,6 - 4,3 Tomatoes 4,2 - 4,3 Beans 4,6 - 6,5 Carrots 4,9 - 5,8 Potatoes 5,3 - 5,6 Beef 5,1 - 6,2 Pork 5,9 - 6,5 Chicken 6,2 - 6,4 Fish 6,6 - 6,8 Milk 6,3 - 6,5 Cream 6,5
Pasteurization Sterilization
22 Advantage of the Bottles
Better pourability
Multilayer Protection Better cap closing effect Fully Recyclable
23 Advantage of the Bottles
Our HDPE Solution
24 An aseptic filler to meet your business needs
HDPE HDPE OPEN NECK CLOSED NECK STANDARD BLOW MOULDING ASEPTIC BLOW MOULDING
HIGH ACID PRODUCT LOW ACID PRODUCT SENSITIVE PRODUCT LONG SHELF LIFE VERY SENSITIVE PRODUCT
25 An aseptic filler to meet your business needs
Definition of Shelf Life
2 week Up to 1 Month Up to 4 Months > 4 Months
Shelf life specifies the period of time which a product can be stored, under specified conditions, and remain in optimum conditions and specific characteristics and suitable for consumption
26 Aseptiline® - Shelf Life
Demands of Shelf Life
During storage the foodstuff is not allowed to change in qualities which could endanger human health or bring about an unacceptable change in the composition of the foodstuff.
Container Demands • To avoid loss of nutritional value • To avoid presence of discolorations • Protection against taste changes
Food Demands • High Quality Food • High Quality Ingredients
27 Aseptiline® - Shelf Life
External Parameters influencing Shelf Life
Temperature
28 Aseptiline® - HDPE Raw Material EVOH
Virgin Adhesive
Master Black HDPE Regrind
29 An aseptic filler to meet your business needs
High mechanical and thermal resistance Bottles with 6 layers High barrier properties against oxygen permeability High barrier properties against UV ray oxidation Absence of smells or flavors transmitted to the product Sterilization process without chemical agents. Induction sealing foil for a safe container hermetic closure
30 An aseptic filler to meet your business needs
HDPE ASEPTIC BOTTLES EXTERNAL SIDEEXTERNAL INTERNAL SIDEINTERNAL
SECTION
31 An aseptic filler to meet your business needs HDPE BOTTLES - ASEPTIC CONCEPT
Extrusion Blow UHT Moulding processing Down Stream Machine
Air Aseptic Tank Bottle Conveyor Inspection
Aseptic Filling Aseptiline®
32 An aseptic filler to meet your business needs
HDPE ASEPTIC BOTTLES (Closed Neck) -- CONCEPT --
ASEPTIC FILLER TUNNEL MACHINE External ISO 6 Class 1000 ISO 4/5 Class 100
ASEPTIC BLOW ONLY EXTERNAL SURFACE MOULDING STERILIZATION WITH NECK TRIMMER ASEPTIC FILLING HEAT SEALING WITH CLOSED DOME HYDROGEN PEROXIDE ASEPTIC ZONE UHT PRODUCT ALUMINIUM + ASEPTIC HOT AIR FOIL 33 Layout Filler Schematic – Closed Neck
Bottle outfeed
Neck Trimmer and decontamination Out - Squeeze Control outside filling area
Bottle infeed
Tunnel Deconatamination 34 external side bottle Atomizer Nozzle Bottle infeed
Bottle Charge
Nitrogen Flush
Filling FillerLayout
Filling
Nitrogen Flush Schematic (ClosedSchematicNeck
Lid Unit
Welding Station
Pick & Place Cap
Capper )
Bottle Discharge
Bottle outfeed 35 Layout Filler Schematic (Closed Neck)
Our Project Engineering Capability 36 Aseptiline® PET Raw Material ( Open Neck)
Start from Preform Multilayer PET Multilayer Bottles
Start from Preform Monolayer PET Monolayer Bottles
September 2015 37 An aseptic filler to meet your business needs
HDPE /PET BOTTLES ( Open Neck) -- CONCEPT --
ASEPTIC FILLER TUNNEL MACHINE External ISO 6 Class 1000 ISO 4/5 Class 100
OPEN NECK EXTERNAL SURFACE INTERNAL SURFACE ASEPTIC FILLING HEAT SEALING BOTTLE STERILIZATION WITH STERILIZATION WITH UHT PRODUCT ALUMINIUM HYDROGEN PEROXIDE HYDROGEN PEROXIDE FOIL + ASEPTIC HOT AIR + ASEPTIC HOT AIR 2 STEP + 4 STEP DRYING 38 Layout Filler Schematic
Internal Sterilization
Bottle outfeed
Out - Squeeze Control Divider
Bottle infeed
Tunnel Decontamination external side bottle 39 Atomizer Nozzle Bottle infeed
Bottle Charge
Spraying Spraying Residual time Residual time Drying Drying Drying LayoutFiller Drying
Nitrogen Flush Filling
Filling Schematic
Nitrogen Flush
Lid Unit (Open
Welding Station Neck
Pick&Place )
Capping
Bottle Discharge 40
Bottle outfeed Aseptiline® - What makes us different
The strengths of Aseptiline ®: Aseptic performance and flexibility Flexible processing to optimize product handling efficiently Efficiency and accuracy User interface, control system & data logging Less downtime and higher revenues for you
Aseptiline®: help you to create your business •Total aseptic safety guaranteed •Any bottle shape and pack materials fillable •Lower costs with respect to rotary systems, no sterile water needed •The most competitive energy production cost ( the best in this category ) •100% Linear system → positive transfer of the bottles • Bottle neck transfer → flexible system (bottle format & shape) • No rotating parts • No moving parts in the filling area • No sterilization plant by other supplier needed •No need to enter the aseptic zone to make minor adjustments •Low operating cost 41 Aseptiline® - Consumption
Cip/cycle consumption Sip/cycle consumption Media installed load consuption Media installed load consuption Elettricity 400 VAC, 50 Hz KVA 100 kWh 40 Elettricity 400 VAC, 50 Hz KVA 100 kWh 50 food grade, 5 food grade, 5 Steam bar (a) Kg/h 1200 Kg/h 800 Steam bar (a) Kg/h 1200 Kg/h 1000 Air 7 bar m3/h 80 m3/h 30 Air 7 bar m3/h 80 m3/h 65 service water service water Water included m3/h 40 m3/h 12 Water included m3/h 40 m3/h 6 Chilled water 3 bar g, 10°C m³/h 8 m³/h 0 Chilled water 3 bar g, 10°C m³/h 8 m³/h 2 Foam alkaline kg /h 400 kg 40 Foam alkaline kg /h 400 kg 0 Foam acid kg /h 400 kg 30 Foam acid kg /h 400 kg 0
H2O2 35% clean kg /h 50 Kg 0 H2O2 35% clean kg /h 50 Kg 0 Oxonia concentrate kg/h 400 kg/h 0 Oxonia concentrate kg/h 400 kg/h 20
Production Consumption Sterilization No Sterilization Media installed load (open bottle) (closed bottle) Elettricity 400 VAC, 50 Hz KVA 100 kWh 55 40 food grade, 5 Steam bar (a) Kg/h 1200 kg/h 150m 150 Air (DIN Nm3 1945) 8,00 bar g /h 120 m3/h –7 Bar 80 70 service water Water included m3/h 30 m3/h 2 2 Chilled water 3 bar g, 10°C m³/h 5 m³/h 2 2 Foam alkaline kg/h 30 kg/h 0 0 Foam acid kg /h 30 kg/h 0 0
H2O2 35% clean kg /h 50 kg/h 4 1 Oxonia concentrate kg/h 400 kg/h 0,5 0,5 42 30 YEARS OF EXPERIENCE IN THE ASEPTIC FIELD COMAN IS READY TO FURTHER YOUR FUTURE SUCCESS
Filling Division Partner of:
CO.M.A.N. S.r.l. CFT S.p.A. Via Leonardo Da Vinci, 7 Via Paradigna, 94/A 43010 Pontetaro di Fontevivo (PR) - ITALY 43122 Parma - Italy Ph..+39 0521 628452 Ph. +39 0521 277111 Fax +39 0521 627850 Fax +39 0521 798404 http://www.coman.ithttp://www.coman.it www.cft-group.com e-mail: [email protected] E-mail: [email protected]
September 2015 CFT S.p.A. 43