PHYSICAL AND CHEMICAL PROPERTIES OF
AMBIENT TEMPERATURE SPUTTERED SILICON CARBIDE FILMS
by
DANIEL THOMAS SHELBERG
Submitted in partial fulfillment of the requirements
For the degree of Master of Science: Engineering
Thesis Adviser: Dr. Chung-Chiun Liu
Department of Chemical Engineering
CASE WESTERN RESERVE UNIVERSITY
May, 2010 CASE WESTERN RESERVE UNIVERSITY
SCHOOL OF GRADUATE STUDIES
We hereby approve the thesis/dissertation of
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Copyright © 2010 by Daniel T. Shelberg All right reserved Table of Contents
List of Tables………………………………………………………………… 2 List of Figures……………………………………………………………...... 3 Acknowledgements………………………………………………………… 5 List of Abbreviations……………………………………………………….. 6 Glossary………………………………………………………………………. 7 Abstract………………………………………………………………..…….... 8 Chapter 1: Introduction...…………………………………………………... 9 Chapter 2: Theoretical Background……………………………………… 11 Chapter 3: Deposition Conditions……………………………………….. 15 Chapter 4: Chemical Properties 4.1 Composition and Bonding…………………………………….. 16 4.2 Chemical Resistance…………………………………………… 24 Chapter 5: Physical Properties 5.1 Hardness and Young’s Modulus..…………………………….. 36 5.2 Flexibility and Film Adhesion.………………………………… 40 5.3 Resistance to Moisture Diffusion.……………………………. 45 Chapter 6: Conclusions and Recommendations………………………. 56 Appendix……………………………………………………………………… 57 References…………………………………………………………………… 58
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List of Tables Table Page Table 1. Diffusion coefficients for Kapton 53 and SiC A.1 Trace elements in sputter target 56 A.2 Nanoindentation data 56
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List of Figures Figure Page Figure 1. Sputtering process illustration 12 Figure 2. Typical XPS of SiC film shows a carbon rich film with 16 oxidation at the surface. Figure 3. XPS of Si 2p peak in SiC film at the surface and after a 1 18 minute sputter. A chemical shift in this peak can be seen between the two layers. Figure 4. XPS of C 1s peak in SiC film at the surface and after a 1 18 minute sputter. A chemical shift in this peak can be seen between the two layers. Figure 5. Sputter yield data for Si and C from nuclear tables. This 19 does not reveal why the films in this study are 3:2 carbon to silicon. Figure 6. Depth profile of SiC / Pt interface shows the thickness of this 21 interface. Figure 7. Uncoated and SiC coated USB flash device used in 24 saltwater corrosion study. Figure 8. Initial saltwater corrosion results show heavy corrosion of 26 one contact point for an uncoated device. Figure 9. Second saltwater test results, main corrosion points on both 28 devices. Figure 10. Image of potassium hydroxide (KOH) etch damage of SiC 30 film on silicon wafers. Figure 11. SEM secondary electron image of 400W etched SiC film 32 on a silicon wafer. Figure 12. SEM backscattered image of 400W etched SiC film on a 33 silicon wafer. Figure 13. XPS of etched 400W sample, carbon peaks show a large 34 chemical shift, and potassium peaks from residual etchant. Figure 14. Loading and indentation curves for nanoindentation of SiC 36 on silicon wafer.
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Figure 15. Image of SiC film on Kapton, which shows SiC causes the 40 Kapton to curl into itself. Figure 16. Diagram for bending adhesion test. 40 Figure 17. SEM images for bending test around 20 AWG wires. Only 41 compressive stress results in cracking. Figure 18. SEM image for bending test around 28 AWG wires. Only 41 compressive stress results in cracking. Figure 19. SEM image for complete bending in tensile and 42 compressive direction. Figure 20. Moisture diffusion setup. The difference in relative humidity 44 is the driving force and is measured over time. Figure 21. Moisture diffusion test chambers. 45 Figure 22. Moisture diffusion through Kapton results in a diffusion 50