Part 1 CCT Classifications CCT in Japanese Industries

Power generation field

Location of coal-fired power plants Figures in parentheses indicate power generation capacity (MW) at the end of FY2005.

Sunagawa (250) Naie (350) Tomatou Atsuma Nanao Ota (1,200) (1,735) Toyama Shinko Kyodo (500) Noshiro (1,200) Tsuruga (1,200) Maizuru (under construction) Sakata (700) Sendai (350) Takasago (500) Shinchi (2,000) Mizushima (281) Haramachi (2,000) Osaki (259) Hirono (under construction) Takehara (1,300) Nakoso (1,450) Naka (1,000) Misumi (1,000) 180 1800 Shin-onoda (1,000) Isogo (600) Total domestic coal consumption Shimonoseki (175) 160 1600 Tobata Kyodo (156) 140 1400 Kanda (360) Minato (156) Hekinan (3,100) 120 1200 Matsuura (2,700) Generated power Tachibanawan (2,100+700) 100 1000 Matsushima (1,000) Reihoku (1,400) Niihama Higashi (42.5) Kin (440) 80 800 Niihama Nishi (150) Coal consumption Saijo (406) Ishikawa (312) 60 600 Gushikawa (312) 40 400

20 200 (GkWh) power Generated Coal consumption (million tons) 0 0 1990 '91 '92 '93 '94 '95 '96 '97 '98 '99 '00'01 '02 '03 Coal consumption in power generation sector and generated power

Iron making field

Location of iron works Figures in parentheses indicate crude steel production (MT) as of FY2005.

Kobe Steel (Kobe) (1,062,063) (Kakogawa) (5,397,267)

Sumitomo Metal JFE Steel (Mizushima) (8,423,478) (Kashima) (6,820,450) JFE Steel (Fukuyama) (9,885,534) JFE Steel (Chiba) (4,186,020) 180 180 (Kimitsu) (9,195,689) 160 Total domestic coal consumption 160 Nippon Steel (Yawata) (3,514,941) 140 140 JFE Steel (Keihin) (3,472,723) 120 120 Nippon Steel (Nagoya) (5,651,300) Crude steel production 100 100 Sumitomo Metal (Wakayama) (3,412,887)

80 Coal consumption 80 Nippon Steel (Oita) (8,012,585) 60 60 40 40 20 20 Coal consumption (million tons) 0 0 Crude steel production (million tons) 1990 '91 '92 '93 '94 '95 '96 '97 '98 '99 '00 '01 '02 '03 Coal consumption in iron making sector and crude steel production

7 Clean Coal Technologies in

Pressurized Internal Circulating Fluidized- Coal-fired power generation technologies High Efficiency Pulverized Coal-fired Power Generation 2A4 2A1 Technology (Ultra Super Critical Steam) bed Combustion Technology (PICFBC) Circulating Fluidized-bed Combustion 2A5 Coal Partial Combustor Technology (CPC) 2A2 Technology (CFBC) Pressurized Fluidized-bed Combustion 2A3 Internal Circulating Fluidized-bed 2A6 Combustion Technology (ICFBC) Technology (PFBC) Advanced Pressurized Fluidized-bed 2A7 Combustion Technology (A-PFBC)

Steam Combustion coal furnace boiler

Coal

Gas Fuel cleaning cells Stack

Coal Gas Steam gasification Generator Pulverized turbine turbine coal furnace

5B5 Gas Cleaning Technology Electric power Integrated Coal Gasification Fuel Cell Combined Cycle 2B1 Hydrogen-from-Coal Process (HYCOL) 2B4 Electric Power Generating Technology (IGFC) Wastewater Next-generation, High-efficiency Integrated Coal Gasification Integrated Coal Gasification Combined 2B5 2B2 Cycle (IGCC) Electric Power Generating Process (A-IGCC/A-IGFC)

Multi-purpose Coal Gasification Technology Hyper-coal-based High-efficiency 2B3 Development (EAGLE) 4D1 Combustion Technology (Hyper-coal)

Iron making technology Pulverized Coal Injection 3A2 for Blast Furnaces (PCI) 3A1 Formed Coke Process (FCP)

Blast furnace

Coking Pig iron coal Formed-coke Converter furnace

PCI Electric furnace

Iron and steel

Coal SCOPE21 Slag Steam coal

DIOS NSR

3A4 Super Coke Oven for Productivity and Environment Direct Iron Ore Smelting Enhancement toward the 21st Century (SCOPE21) 3A3 Reduction Process (DIOS)

3A5 Coke Dry Quenching Technology (CDQ) 3B2 New Scrap Recycling Process (NSR)

8 Part 1 CCT Classifications CCT in Japanese Industries

Cement production field

Location of cement plants

Figures in parentheses indicate clinker production capacity (1000 tons/yr) as of April 1, 2005.

Nittetsu Cement (Muroran) (968) Myojo Cement (Itoigawa) (2,108) Denki Kagaku Kogyo (Omi) (2,703) Taiheiyo Cement (Kamiiso) (3,944) Mitsubishi Material (Aomori) (1,516) Sumitomo Osaka Cement (Gifu) (1,592) Hachinohe Cement (Hachinohe) (1,457) Tsuruga Cement (Tsuruga) (816) Taiheiyo Cement (Ofunato) (2,680)

Tokuyama (Nanyo) (5,497) Mitsubishi Material (Iwate) (670) (2,606) Hitachi Cement (Hitachi) (848) (1,612) Sumitomo Osaka Cement (Tochigi) (1,489) Ube Industries (4,872) Chichibu Taiheiyo Cement (Chichibu) (800) 180 180 Taiheiyo Cement (Kumagaya) (2,267) Mitsubishi Material (Yokoze) (1,213) 160 Total domestic coal consumption 160 Taiheiyo Cement (Saitama) (1,655) 140 140 DC (Kawasaki) (1,108) Taiheiyo Cement (Fujiwara) (2,407) 120 120 Cement production Taiheiyo Cement (Tosa) (1,165) 100 100 Taiheiyo Cement (Kochi) (4,335) 80 80 Taiheiyo Cement (Tsukumi) (4,598) Taiheiyo Cement (Saeki) (1,426) 60 60 40 40 Nippon Steel Blast Furnace Cement (Tobata) (808) Coal consumption 20 20 (Kyushu) (8,039) Coal consumption (million tons) Cement production (million tons) Ube Industries (Kanda) (3,447) 0 0 Kanda Cement (Kanda) (1,085) 1990 '91 '92 '93 '94 '95 '96 '97 '98 '99 '00 '01 '02 '03 Kawara Taiheiyo Cement (Kawara) (800) Coal consumption in cement production sector and cement production Mining (Tagawa) (1,977) Ryukyu Cement Aso Cement (Tagawa) (1,412) (Yabu) (722)

Coal chemicals and other fields

Location of chemical complexes

Figures in parentheses indicate ethylene production capacity (1000 tons/yr) at the end of FY2005.

Mitsubishi Chemical (Mizushima) (450) (Mizushima) Mitsubishi Chemical (Kashima) (828) Sanyo Petrochemical (443) Maruzen Petrochemical (Goi) (480) Keihin Ethylene (690) (Iwakuni-otake) (623) Mitsui Chemicals (Ichihara) (553) 4,600 540 Idemitsu Petrochemical Idemitsu Petrochemical (Chiba) (374) (Suo) (623) （19.5）（20.3） 4,400 520 GDP （19.7） (Anegasaki, Sodegaura) (380) 4,200 （19.0）（18.7） 500 Nippon Petrochemicals (Kawasaki) (404) （17.8）（（18.1）17.8 ） 4,000 480 Tonen Chemical (Kawasaki) (478) Coal energy supply 3,800 460 Mitsubishi Chemical (Yokkaichi) （（16.6）16.3） （17.1）（16.5） （17.5） （16.7）（16.7） Tosoh (Yokkaichi) (493) 3,600 440 1,252 1,248 Mitsui Chemicals (Osaka) 3,400 1,235 1,242 1,239 420 （17.0） 1,228 1,214 Osaka Petrochemical (455) （16.3）（16.3） 1,213 1,198 1,195 3,200 （16.8） 400 GDP (trillion yen) (Oita) (581) Coal energy supply (PJ) 1,149 CO2 emissions (Mt-C) 3,000 1,122 1,131 380 1,139 2,800 360 1990 '91 '92 '93 '94 '95 '96 '97 '98 '99 '00 '01 '02 '03 Ryukyu Cement (Yabu) (722)

Coal energy supply, GDP, and CO2 emissions in Japan

Figures in parentheses indicate coal’s percentage of primary energy.

9 Clean Coal Technologies in Japan

Cement production technology

3B1 Fluidized-bed Advanced Cement Kiln System (FAKS)

Coal Electric precipitator 5C2 Effective Use of Ash in Cement/Concrete

Electric precipitator Tr uck Gypsum

Limestone Cement Cement Coal mill Clay cooler silo Iron raw material Dryer

Recycled raw materials Heavy oil tank Air separator Silo

Tanker Air separator Raw material mill Pre-heater Rotary kiln Clinker cooler Clinker Pre-pulverizing silo mill

Coal Liquefaction Technology Dimethyl Ether Production 4A1 4A4 Coal chemical process Development in Japan Technology (DME) Bituminous Coal Liquefaction Hydrogen Production by Reaction Integrated 4A2 5A1 Technology (NEDOL) Novel Gasification Process (HyPr-RING) Coal Brown Coal Liquefaction 4A3 Technology (BCL) Vent

Fractionation process Raw material charge process

Coal conversion process Medium distillate

Heavy distillate

Water Separation, purification process

（19.5）

（19.0）

（17.8）（17.8） Air High value-added product （16.3） BTX and mono- and di-cyclic components

Residue coal Recycling Wastewater 1,122 1,131 Hyper-coal-based High-efficiency 4B1 Multi-purpose Coal Conversion 4D1 Technology (CPX) Combustion Technology (Hyper-coal)

Low-rank Coal Upgrading Technology 4B2 Efficient Co-production with Coal Flash Partial 4D2 Hydropyrolysis Technology (ECOPRO) (UBC Process)

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