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Pre-Feasibility Report Fibrol Non-Ionics Private Limited

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Pre-Feasibility Report Fibrol Non-Ionics Private Limited Pre-Feasibility Report Fibrol Non-Ionics Private Limited Pre-Feasibility Report for Synthetic Organic Chemical Manufacturing Unit PROJECT TERMED UNDER SCHEDULE 5 (f) (SYNTHETIC ORGANIC CHEMICALS INDUSTRY) CATEGORY - A Prepared By Fibrol Non-Ionics Pvt.Ltd Survey No. 131, Rasal village, Khopoli-Pali Road Tal.: Sudhagad Pali, Dist.: Raigad, Maharashtra, Pin 410205 www.fibrol.com Pre-Feasibility Report Fibrol Non-Ionics Private Limited Table of Contents Chapter 1 Executive Summary .......................................................................................................................... 1 Chapter 2 Introduction of the Project ............................................................................................................. 3 2.1 Identification of the project and Project Proponent ..................................................................... 3 2.2 Need of project with description for region and country ........................................................... 3 2.3 Brief Description of Project .................................................................................................................... 3 2.4 Export Possibility ....................................................................................................................................... 4 2.5 Domestic / Export Markets .................................................................................................................... 4 2.6 Employment Generation due to Project (Direct and indirect) ................................................. 4 Chapter 3 Project Description............................................................................................................................ 5 3.1 Type of Project: ........................................................................................................................................... 5 Chapter 4 Site Analysis ...................................................................................................................................... 14 Chapter 5 Planning Brief ................................................................................................................................... 20 Chapter 6 Proposed Infrastructure .............................................................................................................. 21 Chapter 7 Rehabilitation and Resettlement .............................................................................................. 23 Chapter 8 Project schedule and cost estimates ........................................................................................ 24 Chapter 9 Analysis of Proposal ....................................................................................................................... 25 List of Annexures Annexure No Description Page no I Plant location / Google image of plant site 27 - 28 II Layout of the plant site 29 - 30 III Effluent Treatment scheme 31 IV Project cost certificate 32 V IDC SSI Certificate 33 Pre-Feasibility Report Fibrol Non-Ionics Private Limited Pre-Feasibility Report Fibrol Non-Ionics Private Limited Chapter 1 Executive Summary Company Profile Fibrol Non-Ionics Pvt. Ltd. is a manufacturer of Non- Ionics Surfactants & Industrial detergents and Emulsifier. Fibrol Non-Ionics Pvt. Ltd. is a small-scale manufacturing company. Promoted by first generation entrepreneurs, who have had gained useful experience & knowledge about the process products safely aspects of the manufacturing unit, the procurement of raw materials & market potential & demands in their earlier jobs by the directors. Being from middle class background & having limited personal financial ability to invest, most of the investment is sourced from financial institution & private borrowing. The project was erected & commissioned after understanding the growing demand for the Industrial detergent & surface active agents & with an aim to cater the same by generating some gainful employment to the local younger unskilled youth, with an aim to create maximum greenery on the available land & fulfilling social responsibility. Health & safety of our employee & the surrounding population is our prime objective throughout our operations of last five years. We are committed to it & for welfare of community & environmental protection as long as we are in operation in future also. We are committed to the Health and Safety of our employees, the welfare of our community & environment protection. The google image of the plot site is enclosed in report at Annexure-I Layout Plan for under operation is attached as Annexure-II Prior Environmental Clearance is mandated by Ministry of Environment and Forests, as vide EIA Notification SO 1533, dated September 14, 2006 and its amendments for Synthetic Organic chemicals manufacturing units. This project falls under category ‘A’ and schedule item no. 5(f): Synthetic organic chemicals. 1 Pre-Feasibility Report Fibrol Non-Ionics Private Limited The unit was established about 4 year ago. This PFR is made for the Environmental Clearance As per the EC notification. The project brief is summarized in the table below Project summary at a glance Sr No Particulars Details 1 Name of Company Fibrol Non-Ionics Pvt. Ltd. 2 Products (existing and proposed) 1. Non- Ionics Surfactants 2. Industrial detergents 3 Location Survey no.131, Rasal village, Tal-Sudhagad-Pali, Dist. Raigad. 4 Name of the project 1) Fibrol Non-Ionics Pvt. Ltd. 5 Total land area of the plot 7460 sq. mtr. 6 Total built up area 1680 sq. mtr. 7 Major raw material Refer section 3.4 8 Water requirement and source 3.4 CMD (as per CTO) sourced by water tankers 9 Power requirement and source 106 HP sanctioned and connected by MSEDCL 10 Existing and proposed manpower 4 +13=17 existing (Admin+Labour) 11 Waste water quantity (as per Trade effluent- 0.25 CMD CTO) Domestic effluent- 0.2 CMD 12 Air emissions Within the limits of CTO 13 Solid Waste No generation of solid waste 14 Project cost estimate 373 Lakhs as per certified by CA Annexure-IV The Land is used as “Industrial” land thus there shall be no change in land use. Land was purchased for establishing the factory for which due N.A. permission obtained from District from Collector Raigad. Fibrol has constructed facility such as the internal road network, external approach road etc. There is no sensitive establishment in the vicinity such as health resort, hospital, archaeological monuments, sanctuaries, etc. The land and infrastructure is made available and the raw material is easily available through the easy transport via road connectivity by local suppliers as well as imported one. 2 Pre-Feasibility Report Fibrol Non-Ionics Private Limited Chapter 2 Introduction of the Project 2.1 Identification of the project and Project Proponent The site is producing synthetic organic chemicals at the plant site. Project proponents of Fibrol Non-Ionics Pvt. Ltd are as follows, Sr. No. Full Name Address 1 H.V. Chheda (Director) B-7 Chandra Darshan Bldg, 2nd floor, P.K. Rd. Panchrasta Jn, Mulund-(w), Mumbai-400080 2 R. M. Pathak Survey No.131, Rasal Village, Khopoli-Pali Rd., Tal:Sudhagad- Pali, Dist.:Raigad, Maharashtra Pin: 410205 3 Sadhana S. Nagda B-7 Chandra Darshan Bldg, 2nd floor, P.K. Rd. Panchrasta Jn, Mulund-(w), Mumbai-400080 4 Sanjay C. Nagda B-7 Chandra Darshan Bldg, 2nd floor, P.K. Rd. Panchrasta Jn, Mulund-(w), Mumbai-400080 5 Ketan Pathak Survey No.131, Rasal Village, Khopoli-Pali Rd., Tal: Sudhagad-Pali, Dist.: Raigad, Maharashtra Pin: 410205 6 Nimesh Lapasia B-7 Chandra Darshan Bldg, 2nd floor, P.K. Rd. Panchrasta Jn, Mulund-(w), Mumbai-400080 2.2 Need of project with description for region and country Project was required for the products having high export potential & export substitute. Site is situated in the proximity of port. Raw materials are easily available. Job generation in local surrounding area. Easy availability of skilled and unskilled labor. 2.3 Brief Description of Project Size: It is operating to produce following products at the site. The existing products (as per CTO) are summarized below, 3 Pre-Feasibility Report Fibrol Non-Ionics Private Limited Sr. No Product / By product Existing as per CTO (*) TPM Product A Non-Ionic surfactants 150 B Industrial Detergents Grand Total 150 (*) Ref: MPCB/ROR/14/09898/Amend/150/02FT 0365 dated 2nd January 2014_valid till 31.03.2017 2.4 Export Possibility 30 % - 40 % of products are being exported for textile processing/crop protection and Industrial detergent use. 2.5 Domestic / Export Markets All our products are used in various Industrial application such as textile processing, agriculture crop protection, paint and pigment manufacturer, electroplating bath chemicals, household toiletries and detergent, external application creams and ointments in pharmaceuticals and cosmetics, steel and foundry industries, adhesives, rubber & paper industries etc. 2.6 Employment Generation due to Project (Direct and indirect) We have created 20-25 new job opportunities for Technical, Clerical, and Skilled & Semi Skilled Labor directly and another 40-50 jobs indirectly. We are also creating a demand for Industrial Equipment & raw Materials. This will create a ripple effect & help in employment generation at our suppliers’ side as well. 4 Pre-Feasibility Report Fibrol Non-Ionics Private Limited Chapter 3 Project Description 3.1 Type of Project: Existing project. 3.2 Location of the Project Details of Nearest Infrastructure Facilities Sr. No Destination App. Distance of Project Site 01 Nearest Town Pali-5
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