PRODUCT NAME SIZE PAGE NO. Posts 80 x 50, Rails 108 x 50 85A Oval slip rail 3m or 4m gap – T-Connectors CODE OR/TCH/SR/3-4M Nov 08 T-CONNECTOR - UNDERSIDE END OF INCOMING RAIL AND D-CLIP CONNECTOR RAIL MUST LIE WITHIN CENTRE OF VIEWING SLOT RELEASE BUTTON HANDLE VIEWING SLOT SLIDING RAIL 3000 OR 4000 Fixed rail 6m Sliding rail Section (do not cut) 6200 6200 3000 3000 SLOT 3000 3000 1270 1. Lay out all parts of race rail slip rails section along the racing line. 2. Mark out and drive in left hand and right hand putlock steels. 3. Assemble swan-necks over steel putlocks with the T connectors fitted 4. Slide the slip rail through the T connectors into position 5. Centre swan necks along the racing line Duralock Fencing Systems Ltd reserve the right to alter specifications without notice. All dimensions are nominal. Please check if critical. PRODUCT NAME SIZE PAGE NO. Posts 108 x 50, Rails 108 x 50 88A Oval slip rail 6m or 8m gap – T-Connectors CODE OR/TCH/SR/6-8M Nov 08 T-CONNECTOR - UNDERSIDE END OF INCOMING RAIL AND D-CLIP CONNECTOR RAIL MUST LIE WITHIN CENTRE OF VIEWING SLOT RELEASE BUTTON HANDLE VIEWING SLOT Fixed rail 6m Section (do not cut) 6200 SLIDING RAIL 3000 OR 4000 Sliding rail Sliding rail 3000 3000 SLOT SLOT 1270 Removable Swan neck SUNKEN SOCKET 1. Lay out all parts of race rail slip rails section along the racing line. 2. Mark out and drive in left hand and right hand putlock steels. Mark the centre position for sunken socket support swan-neck. 3. Assemble swan-necks over steel putlocks with the T connectors fitted 4. Slide the slip rails through the T connectors into position 5. Follow sunken socket information sheet for centre swan-neck support. 6. Centre swan necks along the racing line Duralock Fencing Systems Ltd reserve the right to alter specifications without notice. All dimensions are nominal. Please check if critical. PRODUCT NAME SIZE PAGE NO. Posts 108 x 50, Rails 108 x 50 76F Oval rail (6 metre) T-Connectors CODE 6m lengths x 1270mm high running rail OR/TCH May 08 NOMINAL 6000 O/A RAIL INCOMING RAIL D-CLIP TO ALLOW INSTALLATION TOLERANCE AND THERMAL MOVEMENT T-CONNECTOR - UNDERSIDE END OF INCOMING RAIL AND D-CLIP CONNECTOR RAIL MUST LIE WITHIN CENTRE OF VIEWING SLOT RELEASE BUTTON 300 200 VIEWING SLOT FIXED 3000 3000 380 SWAN NECK CENTRES SWAN NECK CENTRES HORIZONTAL FAIRING ENDS ARE AVAILABLE FOR USE AT ENDS OF RUNNING RAILS (SEE PAGE 81) 1270 RELEASE BUTTON Duralock Fencing Systems Ltd reserve the right to alter specifications without notice. All dimensions are nominal. Please check if critical. PRODUCT NAME SIZE PAGE NO. Posts 150 x 100, Rails 108 x 50 18 Crowd barrier fence CODE 2m lengths x 1200mm high crowd barrier (leaning rail) with weldmesh infill CW1200/L/3 April 04 Duralock Fencing Systems Ltd reserve the right to alter specifications without notice. All dimensions are nominal. Please check if critical. PRODUCT NAME SIZE PAGE NO. Posts 150 x 100, Rails 108 x 50 20 Crowd barrier fence CODE 2m lengths x 1200mm high crowd barrier (leaning rail) with tube infill – PR 1200/V/L/3 CT1200/L/3 Feb 05 Duralock Fencing Systems Ltd reserve the right to alter specifications without notice. All dimensions are nominal. Please check if critical. PRODUCT NAME SIZE PAGE NO. Posts 150 x 100, Rails 108 x 50 53 Crowd barrier gate CODE Gate heights to suit all fence heights GCW/3/L Dec 05 Duralock Fencing Systems Ltd reserve the right to alter specifications without notice. All dimensions are nominal. Please check if critical. PRODUCT NAME SIZE PAGE NO. Posts 150 x 100, Rails 108 x 50 54 Crowd barrier gate with leaning rail CODE Gate heights to suit all fence heights GCT/3/L Dec 05 Duralock Fencing Systems Ltd reserve the right to alter specifications without notice. All dimensions are nominal. Please check if critical. PRODUCT NAME SIZE PAGE NO. Posts 150 x 100, Rails 108 x 50 51 3 bar gate CODE Gate heights to suit all fence heights GPR/3 Dec 02 Duralock Fencing Systems Ltd reserve the right to alter specifications without notice. All dimensions are nominal. Please check if critical. PRODUCT NAME SIZE PAGE NO. Posts 150 x 100, Rails 108 x 50 15 Post & 2 rail fence CODE 2m lengths x 1200mm high 2 rail fence – PR 1200/2 PR1200/2 Feb 05 Duralock Fencing Systems Ltd reserve the right to alter specifications without notice. All dimensions are nominal. Please check if critical. PRODUCT NAME SIZE PAGE NO. Posts 150 x 100, Rails 108 x 50 26 Post and 3-rail fence CODE 2m lengths x 1400mm high - 3 rail fence PR1400/3 Dec 02 Duralock Fencing Systems Ltd reserve the right to alter specifications without notice. All dimensions are nominal. Please check if critical. PRODUCT NAME SIZE PAGE NO. Posts 100 x 150, Rails 108 x 50 41 Picket 2-rail fence CODE 2m lengths x 900mm high - picket fence PK900/2 Dec 02 Duralock Fencing Systems Ltd reserve the right to alter specifications without notice. All dimensions are nominal. Please check if critical. PRODUCT NAME SIZE PAGE NO. Posts 100 x 150, Rails 108 x 50 66 Picket gate CODE GPK Dec 02 Duralock Fencing Systems Ltd reserve the right to alter specifications without notice. All dimensions are nominal. Please check if critical. PRODUCT NAME SIZE PAGE NO. Posts 150 x 100, Rails 108 x 50 128 Post & rail installation (Incorporating crowd barrier & picket fencing) CODE INS/PR/CT/CW/PK Nov 05 FIGURE A Rail Post cap 400mm (15.7”) 2010mm (79”) 200mm (7.8”) 300mm (12”) 1. Planning the fence line 2. Digging the post hole 3. Installing the ground steel 4. Installing the posts IMPORTANT: Ensure there are no The unique post system does NOT require Fill to 50mm (2”) below ground level with a mix Place steel chamber over the steel. Fill with underground services beneath the posts. deep holes. Dig to achieve the minimum, but of 4 parts ballast/1 part cement. Lightly indent concrete so that it just covers the steel adequate, dimensions shown above. Or use the position of the post on the wet cement. – DO NOT fill to the top of the chamber. From packing list, check all parts are present. a 250mm (9.9”) auger to the same depth. Place the steel in the indent created by the steel Ensure post is level and in line by raising and Start fence lines at gate positions or corners. It is not necessary to be square, but ensure chamber (figure ).A Drive half the steel length lowering the post. When the concrete has Run taught string between pegs to define the vertical sides are straight to avoid the through the wet cement and into the ground. set – minimum 5 hours – replace the base Concrete fence line. Mark the post positions required – Steel possibility of underground frost forcing the 50% of the steel should remain above ground. area with turf or soil, or slope some concrete Rail not more than 2010mm (79”) apart. Steel concrete base up. away from the post. chamber IMPORTANT: At this stage check that the chamber spikes are vertical and your measurements 2m rail - Secure with screw at both ends. and line are correct. Min 12mm (0.5”) 4m rail - Secure with screw at intermediary position. ADDITIONAL CONSIDERATIONS 4m 2m Min 40mm Corner and T-posts (1.5”) Before cementing a steel chamber which has rail holes, ensure rails are filled and ends are 4m sealed with paper or tape. Sloping Ground Rails that span between single posts can be inclined up to 5 degrees. For steeper slopes 5. Fitting the rails 6. Securing the rails carefully sand or file the rail holes to elongate them. File at the same angle as the rail to Slide each rail into post by at least 40mm Drill pilot holes in rails as shown above and ensure an even fit. Rails should slide with light drag. 4m rails can be cut into two 2m lengths (1.5”) leaving a 12mm (0.5”) gap – approx fix with screws supplied. If rails are supplied and fitted the same way. finger width – between rail ends for with ‘crimped’ ends, screws are not required expansion and contraction. If necessary the – simply push the rails into position. Fix caps Picket Fencing (including weldmesh or tubed panels) rail may be cut using a conventional saw. For with a pvc solvent adhesive ensuring even Fit posts and rails as above. If pre-made panels are supplied, trim panel length to size strength, 4m rails should be offset as per spread. Wipe off any excess. (if required) and fit. Insert panel fully into left hand post, then insert into right hand post and inset in diagram 6. centralize. Fix with screws. Duralock Fencing Systems Ltd reserve the right to alter specifications without notice. All dimensions are nominal. Please check if critical. PRODUCT NAME SIZE PAGE NO. Posts 150 x 100, Rails 108 x 50 P129A Installation of T connector race rail CODE INS/OR/TCH Oct 08 NOTE: The open face of the putlock angle irons Taking 1x length of rail slide 3 x T-connectors on to the rail and offer up should face the racecourse line. to swan necks and connect. Centralise the rail within the T-connector and trim/cut rail if required. Taking the next rail slide on 2 x connectors and connect onto previous rail.