Get the Right Fit Modern Batch Technology Designed for the Speciﬁ C Process Can Simplify Workﬂ Ows, Increase Control Reliability and Improve Decision-Making

OCTOBER 2017

Get the Right Fit Modern batch technology designed for the speciﬁ c process can simplify workﬂ ows, increase control reliability and improve decision-making.

SIS Migration Fuels Reliability, Productivity Gains

Process Safety Standards

Continue to Evolve

PERMIT # 249 # PERMIT

HARRISBURG PA HARRISBURG PAID

Automation Fair® Event

US POSTAGE US PRSRT STD PRSRT Directory Issue

TJ1710_01_Cover.indd 1 10/3/17 4:40 PM WITTENSTEIN alpha

Since our origination as Alpha Gear in 1984, WITTENSTEIN alpha has set the bar for excellence in motion control systems—right from the heart of the Midwest. Today our North American headquarters sits on a six-acre campus in Illinois, where we exceed customer expectations daily:

• Ship more than 5,000 products each month, and average 99% on-time delivery. • Deliver engineering and technical support that helps optimize application performance. • Provide on-site service and maintenance for WITTENSTEIN alpha gearheads.

The quality of WITTENSTEIN alpha gearheads is renowned. Today that quality is more accessible than ever. For providers near you, email [email protected].

WITTENSTEIN – one with the future

www.wittenstein-us.com

Booth #733

TJ1710_FPA.indd 2 10/3/17 4:51 PM 113GHZ+ YOURHEARTBEAT WAVELENGTH+ MINDSET

Experience Heartbeat Technology Booth #1641 at Automation Fair 2017

Imagine your devices had their own pulse. They would tell you how healthy they were and what you could do to improve the performance of your process. Heartbeat Technology™ breathes life into your devices. It provides you with diagnostics, verifies performance and monitors process data to support optimization and predictive maintenance strategies. Our engineers listen carefully to you and understand your Mindset. It is their job to find the best fitting products with Heartbeat Technology to deliver increased operational availability for your plant.

Find out more about the Heartbeat Technology on www.yourlevelexperts.com/heartbeat

TJ1710_FPA.indd 3 10/4/17 3:15 PM CONTENTS

October 2017

Modern batch technology designed for the speciﬁ c process can simplify workﬂ ows, increase control reliability and improve decision-making.12 Get the Right Fit

FEATURES

SIS Migration Fuels Reliability and 21 How to Convert from Hydraulic Electric 44 Productivity Improvements Cylinders to Actuators Global oil and gas company uses system migration to meet new These methods for force requirements and velocities will help internal safety-standard requirements while reducing downtime and you move from hydraulic to electric actuation for high-force improving operator visibility. linear motion.

Process Safety Standards Continue 28 How Position Sensors Are Used 47 to Evolve in Hazardous Areas Here’s what you need to know about recent changes to IEC 61511 Motion control devices in equipment operating in rugged environ- and how these standards apply to safety instrumented systems. ments need to withstand flammable or explosive conditions and help mitigate worker risk. Come to Automation Fair 2017 30 in Houston Smart LED Lighting Comes 51 As the area recovers from Hurricane Harvey and works on moving to Digital Manufacturing back toward a sense of normalcy, the Automation Fair® event will Advanced industrial LED lighting uses sensors in each light that can go on as planned, bringing you the latest trends and information provide diagnostics and data about operational, environmental on industrial automation. and power conditions.

Do You Know the 2017 41 NEC SCCR Requirements? If you order, specify, manufacture, install or inspect electrical equipment, understanding the code requirements for short-circuit current ratings is essential for safety.

©The Journal From Rockwell Automation and Our PartnerNetworkTM, 2017, Volume 24 Number 4, is published six times a year by PUTMAN MEDIA, INC., 1501 E. Woodfield Rd., Suite 400N, Schaumburg, IL 60173 (Phone 630/467-1300). Address all correspondence to Editorial and Executive Offices, same address. Printed in the United States. ©The Journal From Rockwell Automation and Our PartnerNetwork 2017. All trademarks, company names and product names referred to throughout this publication are used for identification purposes only and are the properties of their respective companies. All rights reserved. The contents of this publication may not be reproduced in whole or part without consent of the copyright owner, including digital reproduction. SUBSCRIPTIONS: Qualified-reader subscriptions are accepted from Operating Management in the industrial automation industry at no charge. To subscribe or unsubscribe, email Carmela Kappel at [email protected]. Putman Media Inc., which also publishes Chemical Processing, Control, Control Design, Smart Industry, Pharmaceutical Manufacturing, Plant Services, and Food Processing, assumes no responsibility for validity of claims in items reported. Putman Media, Inc. is not affiliated with Rockwell Automation, Inc. “The Journal From Rockwell Automation and Our PartnerNetwork” is a trademark of Rockwell Automation, Inc. and its use in the title and masthead of this publication is by license granted by Rockwell Automation, Inc. to Putman Media Inc. Some photographs and other illustrations printed in this publication may be used with safety equipment removed or altered for illustrative purposes. However, in actual operation, it is recommended that all correct safety procedures and equipment always be utilized.

4 THE JOURNAL | OCTOBER 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_04_05_TOC.indd 4 10/3/17 4:40 PM JOURNL-BR041A-EN-P October 2017

DEPARTMENTS Editor’s Viewpoint 7 21 News & Noteworthy 8 Encompass Showcase 54 Product Focus 57 Ad Index 58

WEB-EXCLUSIVES

Visit www.rockwellautomation.com/thejournal to access these Web-only bonus articles!

White Paper: Smart LED Lighting Comes to Digital Manufacturing This free report explains how advanced industrial LED lighting 30 uses sensors in each light that can provide diagnostics and data about operational, environmental and power conditions.

Free Webinar: Industrial Cybersecurity 101 Learn where to start and what to do first to secure your 47 industrial networks, endpoints and control systems. This brief overview is a place to start for both operations technology (OT) and IT. Takeaways include why ICS/SCADA security is critical and yet challenging; how to prioritize what to attack first; and foundational ICS security that gives an 80% bang for the 20% effort.

Free White Paper: Do You Know the 2017 NEC SCCR Requirements? If you order, specify, manufacture, install or inspect electrical equipment, understanding the code requirements for short- circuit current ratings is essential for safety. This white paper will help you.

WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL OCTOBER 2017 | THE JOURNAL 5

TJ1710_04_05_TOC.indd 5 10/3/17 4:40 PM Higher Reliability, Lower Cost of Ownership Simply Solved Booth #2301

For more than 20 years, Molex has been a Rockwell Molex delivers a more reliable solution that can save Automation Encompass™ Product partner, you money, simply solving your industrial automation successfully delivering SST™ solutions that provide: challenges.

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MOL-15506C_Rockwell-Encompass_FP4C_TJ_160122-r1.inddTJ1710_FPA.indd 6 1 10/3/171/22/16 4:52 2:04 PM PM VIEWPOINT

OCTOBER 2017, VOLUME 24, NO. 5 In Memory of Julie Cappelletti-Lange Vice President 1984-2012 Putman Media, Inc. 1501 E. Woodfi eld Rd., Suite 400N Schaumburg, Ill. 60173, 630-467-1300 HOW AN IDEALIST SURVIVES Rockwell Automation The Journal Executive Publisher HARD TIMES Rockwell Automation Rebecca Archibald [email protected] The last time the Automation Fair® event was held in The Journal Managing Publisher >> Houston was 2013. This year, the city and surround- Rockwell Automation Stanley A. Miller II ing Gulf Coast area will be changed when industrial automation [email protected] professionals gather for the 2017 Automation Fair® event Nov. Putman Editorial & Sales Team 15-16. The George R. Brown Convention Center and area hotels Publisher: are unharmed — after generously supporting displaced residents after Hurricane Mike Brenner Harvey, they’re open for business and ready to host this year’s event. Hopefully, [email protected] this will be seen as one of many signs of recovery. Executive Editor: My usual fervor for the Automation Fair® event is a bit tempered by my compas- e r e s a H o u c k [email protected] sion for those aff ected and gratefulness for my blessings, but my admiration and Managing Editor: appreciation for how the best of the human spirit has emerged is much stronger. I’m Amanda Joshi an idealist, so it warms my heart and inspires me when people pull together. [email protected] at’s one of the reasons the Automation Fair® event is one of my favorites, Advertising Sales Managers: Michael Connaughton because vendors, attendees and industry analysts collaborate to solve problems. [email protected] is issue of e Journal provides a directory of exhibitors and details about the Beth Rolfe free educational opportunities available. e event has more than 100 technology [email protected] exhibitors that include Rockwell Automation and companies in its PartnerNet- Production Manager: Rita Fitzgerald work™ program. rfi [email protected] e week also features the Process Solutions User Group (PSUG) Nov. 13-14 Putman Media Publishing Team at the George R. Brown Convention Center just prior to the Automation Fair® President and CEO: event. Hundreds of attendees from various process industries come to learn about John M. Cappelletti new technologies, process solutions and best practices. Vice President, Content: Also, don’t forget to download e Journal’s free iPhone app. We’ve updated Keith Larson it to give you more exclusive content, more often. It gives you how-to info, case Vice President, Circulation: studies, videos, product demos and more. Simply search “ROKJournal” in your Jerry Clark iPhone App Store to download it. Vice President, Creative & Production: Stephen C. Herner I hope to see you in Houston at our booth #1400. #HoustonStrong

The Journal From Rockwell Automation and Our Partner- Network is published six times a year by Putman Media, Inc. “The Journal From Rockwell Automation and Our Part- nerNetwork” is a trademark of Rockwell Automation and its use in the title and masthead of this publication is by license Download our free granted by Rockwell Automation to Putman Media, Inc.

Other trademarks are property of their respective owners. iPhone app by Theresa Houck, Executive Editor To subscribe or unsubscribe, e-mail Carmela Kappel at searching “ROKJournal” [email protected].

WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL OCTOBER 2017 | THE JOURNAL 7

TJ1710_07_Viewpoint.indd 7 10/3/17 4:39 PM NEWS & NOTEWORTHY

CEO BLAKE MORET TO BECOME CHAIRMAN Keith D. Nosbusch to step down as chairman on Jan. 1, 2018.

The board of directors >> for Rockwell Automa- tion has elected president and chief executive officer Blake D. Moret as chairman of the board effective Jan. 1, 2018. Moret, 54, succeeds Keith D. Nosbusch, who has served as chairman since 2005 and remains as a director. The company will continue to have an independent lead director. Donald R. Parfet, lead director, said, “Since Blake became CEO and joined the board in July 2016, he has demonstrated that he is exceptionally well-qualified to lead the company and the board. Blake is a champion of the company’s high-performance culture with an extraordinary ability to inspire and connect with customers, employees, partners and the leadership team. The board is confident that this leadership structure will continue to Blake Moret (left) will become Rockwell Automation’s chairman of the board January 1, 2018, suc- drive the company’s success.” ceeding Keith Nosbusch (right). Moret began his career in 1985 as a sales trainee, and subsequently served in senior positions across the president and chief executive officer Directors and Executive Committee organization, including international in July 2016. and on the boards of other industry assignments in Europe and Canada. Moret earned a bachelor’s degree and civic organizations and is a mem- He was promoted to senior vice in mechanical engineering from ber of the Business Roundtable. president of Control Products and Georgia Institute of Technology. He Solutions, one of the company’s two serves on the National Association Rockwell Automation business segments, in 2011, and to of Manufacturers’ (NAM) Board of www.rockwellautomation.com

8 THE JOURNAL | October 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_08_10_News.indd 8 10/3/17 4:41 PM FOXCONN, ROCKWELL AUTOMATION ANNOUNCE PARTNERSHIP Taiwan-based Hon Hai Precision Industry Co. Ltd., also known as Foxconn, and Rockwell Automation announced they are collaborating to implement The Connected Enter- prise and Industrial Internet of Things (IIoT) concepts for smart manufacturing in Foxconn’s new U.S. facilities. The companies also will work to develop and apply smart manufacturing solutions at Foxconn’s global electronics assembly operations and within the related industry ecosystem. In addition, they’re partnering on workforce develop- chemical plants and refineries back up and running safely ment and training. Specifically, as Foxconn increases its and quickly. employee base in the United States, it has committed to More than 70 technicians and engineers are in the participate in the previously announced program devel- area, and Endress+Hauser anticipated needs by increasing oped by Rockwell Automation and ManpowerGroup to production at its U.S. manufacturing facilities. upskill military veterans and create a pool of certified The two companies provided 24/7 support as customers talent for in-demand advanced manufacturing roles across worked to get operations back online, and had teams ready the United States. in LaPorte and around the country to provide the support Blake Moret, Rockwell Automation president and CEO needed locally, from phone support to on-site visits to added, “We are excited about the opportunity to work product repair and replacements. On-site, the companies with a global technology and manufacturing leader to assisted with site walk-throughs, commissioning, and deliver advanced IIoT solutions to the electronics manu- plant start-up. facturing industry. Our work with Foxconn will further demonstrate the power and broad applicability of The Endress+Hauser Connected Enterprise. We are also pleased that Foxconn www.rockwellautomation.com/go/p-eh shares our commitment to expanding and upskilling the U.S. workforce to ensure there is the necessary talent for advanced manufacturing roles.” >> PartnerNetwork Brief Rockwell Automation Solution Partner Receives New Recognition. Rockwell Auto- www.rockwellautomation.com mation has named Systems Interface as a Solution Partner for Power/Low Volt- Foxconn age Drives Systems. www.foxconn.com Systems Interface is the first system inte- grator and Rockwell ENDRESS+HAUSER SUPPORTS Automation Solution Partner in North American to receive such recognition. As a Solution Partner, Systems Interface’s HARVEY RECOVERY EFFORT personnel are knowledgeable in applying Rockwell Automa- Rockwell Automation Strategic Alliance Partner tion hardware and software products in drive and control Endress+Hauser and its partner for sales and service, Vec- system solutions. tor Controls and Automation Group in LaPorte, Texas, are helping Texas plants assess damage, troubleshoot Systems Interface Inc. problems, replace damaged instrumentation, and get www.rockwellautomation.com/go/p-sii

WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL Otor c be 2017 | THE JOURNAL 9

TJ1710_08_10_News.indd 9 10/4/17 10:07 AM NEWS & NOTEWORTHY

MATRIX TECHNOLOGIES >> PartnerNetwork Brief Brady Unveils New Digital Enhancements. Encompass™ ANNOUNCES PROMOTIONS Product Partner Brady has redesigned BradyID.com and Rockwell Automation Solution released new mobile apps, BradyID and Express Sign, to Partner Matrix Technologies, Inc., help find and design products faster and more easily. The announced several promotions as new BradyID.com is more intuitive, modern and mobile part of an organizational update. friendly, for a consistent experience no matter where users Kevin Grohnke, PE, was named connect or what device they use. Visit the redesigned web- senior vice president of operations, site at www.bradyid.com. The BradyID and Express Sign previously holding the position apps are available for download on Android and Apple of vice president. In the new role, devices at the Google Play and App stores. Grohnke will oversee and coordinate the activities of all production divi- Kevin Grohnke, PE Brady sions at Matrix, including industrial www.rockwellautomation.com/go/p-brady systems, engineering, manufacturing systems and solutions, and project management. Bill Schuller, PE, was promoted from vice president to senior vice president of engineering. In his new role, he will focus on further development of project procedures, standards and best practices to be applied to Bill Schuller, PE the company’s projects. He also will act as a consultant with strategic partners to help them define and better regulate their project procedures and processes. Award in recognition of its cost-saving services for the Tim Lemoine, PE, associate direc- company in 2016. tor of engineering, was promoted to To help achieve these cost savings, Rockwell Automation director of engineering. Lemoine will worked with the diesel components business of Delphi to be directing the day to day opera- implement inventory management services, known as the tions of the engineering division of Tim Lemoine, PE Rockwell Automation Asset Management Program. The Matrix Technologies. service provides an on-site asset management professional to collaborate with companies to help manage inventory, Matrix Technologies, Inc. mitigate obsolescence risk and reduce maintenance, repair www.rockwellautomation.com/go/p-matrix and operations (MRO) parts costs by as much as 25%. The program was implemented at Delphi in 2012 to help optimize assets on the plant floor by reducing inven- ROCKWELL AUTOMATION tory, repairing components instead of replacing them, and managing the entire life cycle of inventory. Since then, RECEIVES DELPHI SUPPLIER Delphi has reduced costs tied to MRO by hundreds of thousands of dollars. AWARD The 2016 Delphi Pinnacle Award winners were an- Delphi, an automotive components company, annu- nounced at a ceremony in May 2017 in Krakow, Poland. ally recognizes top-tier suppliers who help the company achieve quality, value and cost-performance improve- Rockwell Automation Asset Management Program ments. Rockwell Automation received the Delphi Pinnacle www.rockwellautomation.com/global/go/raamp

10 THE JOURNAL | October 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_08_10_News.indd 10 10/3/17 4:41 PM Booth #2306

TJ1710_FPA.indd 11 10/3/17 4:52 PM Get the Right

FitModern batch technology that ﬁ ts the process, instead of the other way around, can help manufacturers improve production, product changes, turnovers and yields.

By Dan UpDyke, batch product manager, Rockwell Automation

Batch process manufacturers are either close to the production line >> continuously looking for new ways to or in a control room. As a result, improve processes, increase production and be more workers always need to be at those efficient to remain competitive. interfaces to make or approve any While they see new technologies as key to help- supervisory changes, or to troubleshoot ing improve their operations, there’s a mindset shift and resolve production issues. occurring in the role those technologies should play. is can be especially cumbersome Rather than trying to make a batch process fi t the in large process-control operations that technology available, batch systems must provide contain multiple lines or multiple facilities. fl exibility and options that allow them to better fi t A workforce spread out and forced to walk and adapt to the needs of the process. large distances because of the constraints of Modern batch systems, which incorporate legacy platforms results in an inherent productiv- technology advances and new capabilities, can ity cost and lost opportunity. help industrial producers do just that. As batch For instance, production can come to a users in the food and beverage, pharmaceuti- standstill while a supervisor is sought out and cal and chemical industries seek to implement then brought to a station to approve an action, or modernize their existing batch systems, they such as a starting a new batch or making a recipe should look for three core capabilities in their parameter change. Likewise, a downtime event or new control and information technology: product changeover can last longer than necessary simply because of the time spent waiting for 1. Mobilit y a technician to arrive. Traditional batch systems use server-client thick ar- A batch system with mobile capabilities can free chitectures, with user interfaces that are stationed up workers from these time-draining activities. A

12 THE JOURNAL | OCTOBER 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_12_20_CS.indd 12 10/3/17 4:42 PM WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL OCTOBER 2017 | THE JOURNAL 13

TJ1710_12_20_CS.indd 13 10/3/17 4:42 PM mobile platform allows operators, su- mobile device regardless of their loca- Also, mobile solutions must be pervisors and maintenance technicians tion. is can help reduce steps and easy to implement, and off er the to perform a range of actions — such improve workfl ows in batch operations same control and security expected as running schedules, viewing logs and to keep production running and mini- from traditional control methods. A troubleshooting diagnostics — from a mize downtime. mobile solution shouldn’t be a simple display of traditional human-machine interface (HMI) on a mobile device. e wide array of devices, operating systems and sizes calls for an adaptable interface with consistent ROCKWELL AUTOMATION usability in all applications. ENCOMPASS PARTNER 2. Enhanced Controller Integration In many cases, there’s been a shift to place custom-batch sequences in the controller, but a modern batch system should provide fl exibility regardless of the infrastructure. Depending on a facility’s specifi c architecture and process needs, the correct solution could be controller-based, server-based Come See Us at... or a combination of the two. Bringing batch operations to the The Automation Fair controller — and closer to a process — can be especially useful in critical from Rockwell applications, where close control of equipment or batch processes must Automation be maintained. A bio reactor or tire rubber mix, for example, may th experience transition speeds between November 15 phases that are too fast for a server. th And a simple server disconnect could & 16 , 2017 result in a lost batch, costing the company hundreds of thousands or even millions of dollars. BOOTH #1204 Maintaining a server-based solution also is a key component of modern batch systems. Managing large complex batch operations is www.southwire.com best performed in a supervisory system independent of the controllers. A server-based batch solution provides a layer of security and incorporates visualization capabilities that are required to fully contribute to a connected batch enterprise. Southwire Company, LLC | One Southwire Drive, Carrollton, GA 30119 | 770.832.5917 As process control solutions continue to become more integrated with manufacturing execution

14 THE JOURNAL | OCTOBER 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_12_20_CS.indd 14 10/3/17 4:43 PM MADE BY ZEBRA ENDURANCE BY JOHN John is a solid worker. So is his mobile computer. They scan fast in any condition. In heat and cold, through tumbles and shocks. During long shifts, unplanned downtime is not an option. You could say this mobile computer was made for him.

Booth #2207

Discover the Scanners, Mobile Computers, Tablets and Printers Made for You.

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TJ1710_FPA.indd 15 10/3/17 4:52 PM systems (MES), warehousing, and This offers more options for future server-based and controller-based enterprise resource planning (ERP) integration, connectivity and scal- architectures to work together and systems, it’s important to incorporate ability across large facilities. create a unified user experience. a batch-management server as a key A modern batch system truly dif- Consider the example of a clean-in- component within the infrastructure. ferentiates itself by easily allowing place (CIP) skid for a pharmaceutical operation. Traditionally, the manufacturer receives the skid from the equipment builder and then has to reprogram it for integration with the batch control system. Not only is the end user pay- What to do ing for unused engineering, but also has to spend additional time rewrit- when analog won’t do? ing the skid’s code, and redoing the Get the ReadyLin k™ Network LDT testing and commissioning. Building the batch operation down Automation solutions require accurate feedback of continuous position regardless of into the controller can remove the the application environment. Analog position sensing devices can have shortcomings in need to rewrite coding because the automation applications, including limited features, resolution and cable lengths. That’s skid is seamlessly integrated into the why the ReadyLink Linear Displacement Transducer is a far better solution. Feature for larger control system. This can help feature, it lets you do—and measure—so much more. reduce start-up and commissioning times by as much as two months, Magnetostrictive Wide input power while also minimizing or even elimi- noncontact technology; supply range (7–30V) resolution to 1 micron may reduce external nating redesign and engineering costs. power supply Supports Star, Line or DLR topology requirements 3. Information-Enabled Three standard M12 Decision-Making connectors — 1 power, Modern batch software allows users 2 communications to configure, view and obtain batch- sequence data stored in the controller. This can help increase visibility and accessibility to all stages of pro- RapidRecall™ duction. In a Connected Enterprise, module stores Set IP address from all user network PC or the last batch and process data can be seam- conﬁ guration octet via the RapidRecall lessly shared via industrial-process settings DIP switches and enterprise systems to support better decision-making at all levels of Five status LEDs monitor LDT and an organization. network status For example, Campari, the Italy- based spirits giant, saw an opportu- Status bits Built-in web warn of position/ pages for easy nity for making use of its data at a velocity outside of conﬁ guration Booth #1302 recently constructed processing and programmed range bottling facility for its iconic Wild Turkey bourbon. The 144,000-ft2 facility houses approximately 40 tanks, three high-speed automated bottling Learn more about this smart device technology at lines, and one manual bottling line. ametekfactoryautomation.com. Campari implemented a modern © 2016 by AMETEK. All rights reserved. process batch system to provide in- gredient receipt, batch management

AMETEK 16994-R16 ReadyLinkTHE LDTJOURNAL ad_4.5625x7.5- | Oc RockwllJrnl-tobe 2016.inddr 2017 1 7/8/16 3:55 PMWWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_12_20_CS.indd 16 10/4/17 3:16 PM Our partners, your success. Distinguished system integrators who know your business.

Solution Partners, as part of our PartnerNetwork,™ are comprised of system integrators with differentiated skills and experience in the areas of control, process, power and information. They can help design, implement, manage and maintain your automated systems and keep your facilities operating at optimum efficiency.

Put our advanced technologies together with the expertise of our Solution Partners, and you have a unique resource to call on.

AIA Automation, Inc. Elm Electrical Inc. Matrix Technologies, Inc. Stellar Group Automated Control Concepts EN Engineering Melfi Stone Technologies Applied Control Engineering, Inc. ESE, Inc. Millennium Control Systems Inc. Systems Interface Inc. Bachelor Controls Inc. Grantek Outbound Technologies Taurus Power and Controls Banks Integration Group Innovative Control Solutions Polytron, Inc. Technical Systems, Inc. Barry-Wehmiller Design Group Interstates Control Systems Inc. PREMIER System Integrators, Inc. Thermo Systems Commerce Controls Javlyn, Inc. Prime Controls SECONDRYTriCore Inc. IMAGE AREA Concept Systems Inc. JMP Engineering, Inc. Pyramid Controls Wachter Electric Company, Inc. Cybertrol Engineering JNE Automation Revere Control Systems, Inc. W-Industries, Inc. E Technologies Logical Systems, Inc. River Consulting Western Integrated Systems Ltd. Electro Design Engineering, Inc. Malisko Engineering RoviSys Company Zepplin-USA

For more information, go to: www.rockwellautomation.com/go/tjsi

TJ1710_FPA.indd 17 10/3/17 4:52 PM >> Rockwell Automation Partners Support Process Solutions

Several Encompass™ Product Partner companies in the Rockwell Automation PartnerNetwork™ program (www.rockwellauto mation.com/partners) provide capabilities that support process operations with advanced connectivity. Visit their websites to learn more about how they can help you.

Process Instruments – Flow Meter Badger Meter Helm Instrument Co. Inc. Badger Meter www.rockwellautomation.com/go/ www.rockwellautomation.com/go/p-helm www.rockwellautomation.com/go/ p-badgermeter p-badgermeter Mettler-Toledo, LLC. Process Instruments – Level www.rockwellautomation.com/go/ Endress+Hauser Endress+Hauser p-mettlertoledo www.rockwellautomation.com/go/p-eh www.rockwellautomation.com/go/p-eh Rice Lake Weighing Systems Festo Corporation MTS Systems Corp. Sensors Division www.rockwellautomation.com/go/ www.rockwellautomation.com/go/ www.rockwellautomation.com/go/p-mts p-ricelake p-festo Weighing Instruments Schenck Process LLC Process – Control Valves Hardy Process Solutions www.rockwellautomation.com/go/ Burkert Fluid Control Systems www.rockwellautomation.com/go/ p-schenck www.rockwellautomation.com/go/ p-hardy p-burkert VPG – BLH Nobel www.rockwellautomation.com/go/vpg #electricRULES

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18 THE JOURNAL | October 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_12_20_CS.indd 18 10/3/17 4:43 PM Safety Shut-off Safety Safety Shut-off Shut-off Safety and Exhaust Valve Exhaust and and Exhaust Valve Valve Exhaust and Applies to Safety Shut-off and Shut-off Safety to Applies Applies to Safety Shut-off and and Shut-off Safety to Applies EN ISO13849-1 Category 3 & 4 & 3 Category ISO13849-1 EN EN ISO13849-1 Category 3 & 4 4 & 3 Category ISO13849-1 EN

Dual Monitored Safety Shut-off and Shut-off Safety Monitored Dual Dual Monitored Safety Shut-off and and Shut-off Safety Monitored Dual Residual Pressure Release Valve Release Pressure Residual Residual Pressure Release Valve Valve Release Pressure Residual

Quickly exhaust residual pressure residual exhaust Quickly Quickly exhaust residual pressure pressure residual exhaust Quickly during safety stop condition stop safety during during safety stop condition condition stop safety during

Valve spool position monitoring by limit by monitoring position spool Valve Valve spool position monitoring by limit limit by monitoring position spool Valve switch that can be connected to a safety a to connected be can that switch switch that can be connected to a safety safety a to connected be can that switch c controller ccontroller c controller

Compliant with Performance Level e of ISO13849-1 of e Level Performance with Compliant Compliant with Performance Level e of ISO13849-1 ISO13849-1 of e Level Performance with Compliant

Durable Construction Modular Modular Construction Durable Durable Construction Modular B10 (MTTFd): 900,000 (MTTFd): B10 to installed be Can Can be installed to B10 (MTTFd): 900,000 900,000 (MTTFd): B10 to installed be Can cycles (VG) and (VG) cycles airline SMC existing existing SMC airline cycles (VG) and and (VG) cycles airline SMC existing VP Series VP (VP) 1,000,000 (FRL) preparation preparation (FRL) 1,000,000 (VP) VP Series Series VP (VP) 1,000,000 (FRL) preparation Safety Exhaust Safety Modular products products Modular Safety Exhaust Exhaust Safety Modular products Valve Preparation Air Compatible Washdown Washdown Compatible Air Preparation Valve Valve Preparation Air Compatible Washdown IP65 enclosure rating to rating enclosure IP65 Rate Flow Exhaust High High Exhaust Flow Rate IP65 enclosure rating to to rating enclosure IP65 Rate Flow Exhaust High ensure dust and water and dust ensure and (VG) 9 to up Cv Cv up to 9 (VG) and ensure dust and water water and dust ensure and (VG) 9 to up Cv tight construction tight (VP) 2.1 2.1 (VP) tight construction construction tight (VP) 2.1

SMC believes that worker safety and increased productivity go hand-in-hand. It is not mutually exclusive. mutually not is It hand-in-hand. go productivity increased and safety worker that believes SMC SMC believes that worker safety and increased productivity go hand-in-hand. It is not mutually exclusive. exclusive. mutually not is It hand-in-hand. go productivity increased and safety worker that believes SMC You can have both. Through efficient design, you can reduce risk and increase productivity at the same time. same the at productivity increase and risk reduce can you design, efficient Through both. have can You You can have both. Through efficient design, you can reduce risk and increase productivity at the same time. time. same the at productivity increase and risk reduce can you design, efficient Through both. have can You SMC has developed a variety of safety related components that can be used in a safe pneumatic system. pneumatic safe a in used be can that components related safety of variety a developed has SMC SMC has developed a variety of safety related components that can be used in a safe pneumatic system. system. pneumatic safe a in used be can that components related safety of variety a developed has SMC

Additional Safety Components Safety Additional Series 342 VG VG 342 Series Additional Safety Components Components Safety Additional Series 342 VG • 3/4” NPT or Metric ports Metric or NPT 3/4” • • 3/4” NPT or Metric ports ports Metric or NPT 3/4” • • 24VDC • • 24VDC 24VDC • Booth #1023 • Flow rate: 9Cv rate: Flow • • Flow rate: 9Cv 9Cv rate: Flow • • Operating Pressure: 36 - 101 PSI 101 - 36 Pressure: Operating • • Operating Pressure: 36 - 101 PSI PSI 101 - 36 Pressure: Operating • Switch on Valve with with Valve on Switch Pressure Residual Residual Pressure Switch on Valve with with Valve on Switch Pressure Residual Soft-Start Function Soft-Start Valve Venting pressures operating low for pilot External • • External pilot for low operating pressures Venting Valve Soft-Start Function Function Soft-Start Valve Venting pressures operating low for pilot External • • M12 connector for signal feedback signal for connector M12 • • M12 connector for signal feedback feedback signal for connector M12 • • Monitoring through safety switch switch safety safety through through Monitoring Monitoring • • • Monitoring through safety switch switch switch safety safety through through Monitoring Monitoring • • • Operating frequency Max: 30 times/minute 30 Max: frequency Operating • • Operating frequency Max: 30 times/minute times/minute 30 Max: frequency Operating • Min: 1 time/week 1 Min: Min: 1 time/week time/week 1 Min: Residual Pressure Residual Use Unintentional Lurch Actuator cycles 900,000 Lifetime: • • Lifetime: 900,000 cycles Actuator Lurch Unintentional Use Residual Pressure Pressure Residual Use Unintentional Lurch Actuator cycles 900,000 Lifetime: • Exhaust Prevention Prevention Prevention Prevention Exhaust Exhaust Prevention Prevention www.smcusa.com www.smcusa.com www.smcusa.com SMC Corporation of America of Corporation SMC SMC Corporation of America America of Corporation SMC email: [email protected] email: email: [email protected] [email protected] email: 10100 SMC Blvd., Noblesville, IN 46060 IN Noblesville, Blvd., SMC 10100 10100 SMC Blvd., Noblesville, IN 46060 46060 IN Noblesville, Blvd., SMC 10100 For International Inquiries: International For For International Inquiries: Inquiries: International For (800) SMC-SMC1 (762-7621) SMC-SMC1 (800) (800) SMC-SMC1 (762-7621) (762-7621) SMC-SMC1 (800)

www.smcworld.com www.smcworld.com www.smcworld.com

TJ1710_FPA.indd 19 www.smcworld.com10/3/17 4:53 PM (800) SMC-SMC1 (762-7621)

For International Inquiries:

10100 SMC Blvd., Noblesville, IN 46060

email: [email protected]

SMC Corporation of America

www.smcusa.com

Prevention Prevention Exhaust

• Lifetime: 900,000 cycles Actuator Lurch Unintentional Use Residual Pressure

Min: 1 time/week

• Operating frequency Max: 30 times/minute

• Monitoring through safety switch • Monitoring through safety switch

• M12 connector for signal feedback

• External pilot for low operating pressures Soft-Start Function Venting Valve

Switch on Valve with Residual Pressure

• Operating Pressure: 36 - 101 PSI

• Flow rate: 9Cv

• 24VDC

• 3/4” NPT or Metric ports

VG 342 Series

Additional Safety Components

SMC has developed a variety of safety related components that can be used in a safe pneumatic system.

You can have both. Through eﬃcient design, you can reduce risk and increase productivity at the same time.

SMC believes that worker safety and increased productivity go hand-in-hand. It is not mutually exclusive.

tight construction 2.1 (VP)

ensure dust and water Cv up to 9 (VG) and

IP65 enclosure rating to High Exhaust Flow Rate

Valve Air Preparation

Washdown Compatible

Safety Exhaust Modular products

preparation (FRL) 1,000,000 (VP) VP Series

existing SMC airline cycles (VG) and

Can be installed to B10 (MTTFd): 900,000

Modular Construction Durable

Compliant with Performance Level e of ISO13849-1

c controller

switch that can be connected to a safety

Valve spool position monitoring by limit

during safety stop condition

Quickly exhaust residual pressure

Residual Pressure Release Valve

Dual Monitored Safety Shut-oﬀ and

EN ISO13849-1 Category 3 & 4

Applies to Safety Shut-off and

and Exhaust Valve Safety Shut-off and control across the processing op- Operators can use this information became fully operational, operational erations. e company coupled this to track production and provide equipment eff ectiveness (OEE) in- system with a visualization software reports for regulatory purposes. creased from 10 to 20% to approxi- that allows operators to monitor the In the fi rst 10 months, from when mately 70%. Despite this signifi cant fl ow of spirits down to the gallon. the new facility opened to when it improvement, the operations team set its sights even higher with the goal of reaching a best-in-class OEE performance level of 85%. Safety is “ e system has helped us get bet- TM ter and better every day with regard to our processing, bottling and inSIGHT material-handling operations,” notes Wayne Knabel, packaging director A difference you can for Wild Turkey. “Our KPIs are all literally see trending up, and our cost per case is going down.” Of course, with greater connectivity and information sharing across an enterprise come new security risks. Batch end-users must keep this in mind when specifying and selecting their batch control system. New control technologies, for example, HUBBELL Circuit-Lock® are developed using a design-for- security philosophy, in which quality, Disconnects with resiliency and operational integrity LED Indicators are built into the product.

Improving Systems and Empowering Users Batch manufacturers are under pressure to increase production performance, achieve faster product changes Six highly visible LEDs and turnovers, and improve yields, provide visual confirmation while at the same time meeting qual- of power status. ity, safety and compliance goals. As a result, they’re looking for more innovative batch systems that go beyond a satisfactory compliance experience. Modern batch systems can help address all of these challenges by Booth #1121 providing faster, more reliable control and by empowering workers through smarter, more responsive decision- making.

Rockwell Automation Process IP69k www.hubbell-wiring.com Solutions www.rockwellautomation.com/go/ tj10pr

20 THE JOURNAL | OCTOBER 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL WADMDS002.indd 1 9/18/2017 8:50:50 AM

TJ1710_12_20_CS.indd 20 10/3/17 4:43 PM SIS MIGRATION FUELS RELIABILITY AND PRODUCTIVITY IMPROVEMENTS Global oil and gas company uses system migration to meet new internal safety- standard requirements while reducing downtime and improving operator visibility.

Repsol, headquartered in Spain, is a global oil on the global IEC 61508 and IEC 61511 safety standards, >> and gas company with operations spanning the the company’s standard was designed to help the firm work entire supply chain. On the upstream side, the company toward its goal of zero accidents in all areas of its operations. produces more than 650,000 barrels of oil equivalent per In 2013, Repsol conducted several types of risk analyses day, and has a reserve volume of more than 2 billion barrels. of its global industrial assets to identify their compliance Downstream, its businesses include oil-refining operations, levels with the new corporate standard. This included crude oil and products trading, and more than 4,700 service conducting safety integrity level (SIL), and hazard and stations throughout Europe and South America. operability (HAZOP) analyses at the NPF and SPF facili- In Ecuador, Repsol has exploration and production ties in Ecuador. (E&P) operations covering 199 km2 in the eastern part The studies helped Repsol identify the SIS upgrades of the country. The operations, established through ser- needed to bring the facilities into compliance with the vice contracts with the Ecuadorian government, include new standard. They also brought attention to the obso- two main production facilities known as NPF and SPF. lescence risks faced by some of the equipment used in the Operations began at the NPF and SPF plants in 1994 two facilities. and 1997, respectively. While still highly productive, the Hardware, such as the PLC-5 systems that were in place company needed to update its decades-old safety instru- in the two facilities, was still operational and in good mented systems (SISs) in these facilities to comply with working condition. However, Repsol had limited spare the company’s newly implemented internal safety stan- parts available to support the systems, which could have dards. The aging equipment also presented obsolescence resulted in a prolonged downtime event should a failure risks and lacked visibility into information required to occur. Additionally, the aging systems lacked diagnostic help plant workers effectively maintain the SISs. information, which made troubleshooting and downtime resolutions more difficult for operations and technicians New Internal Safety Standard when issues did arise. Repsol in recent years created and implemented a new inter- As a result, the company wanted to migrate to an SIS nal safety standard for its E&P sites around the world. Based system that could bring its Ecuadorian facilities into com-

WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL Otor c be 2017 | THE JOURNAL 21

TJ1710_21_24_sismigration.indd 21 10/3/17 4:44 PM Stop traveling on site for support!

Repsol worked with Rockwell Automation and Exida to migrate to a new SIS to comply with new safety standards and reduce risk of downtime.

eWON Remote Solutions: REMOTE ACCESS pliance while also reducing downtime times it requires that you bring in risks associated with aging equipment. outside technical experts,” explains e company also wanted the nearly Marcelo Villegas, project engineer, month-long migration to be carried Repsol Ecuador. “ at wasn’t the out without interrupting production, case with the Rockwell Automation VPN

HTTPS which runs continuously at both sites. system. It gave us a clean interac- M2Web tion between the diff erent systems SIS and Network Upgrades that we had in place.” Repsol worked with Rockwell Auto- As part of the migration, Repsol mation and Exida, an Encompass™ also implemented a new fi ber-optic Product Partner within the Rock- network for the communications • Troubleshoot and program well Automation PartnerNetwork™ between controllers and I/O racks, your PLCs remotely program, to defi ne and select the best and used alarming and events capa- • View and control your solution for the new SIS at its NFP bilities within the new system to gain remote HMIs and SPF facilities. better visibility into performance and e team selected an Allen-Brad- downtime issues. • Connect to a web ley® ControlLogix®-based SIS from camera for assistance Rockwell Automation (www.rockwell Benefi ts Beyond Compliance • Support field technicians automation.com/go/tjcontrollogix). Because the NPF facility is smaller for commissioning From an implementation standpoint, and has only about one-quarter the • Free connectivity the system provided easy integra- capacity of the SPF facility, the com- tion not only with the PLC-5® that it pany used it as a proving ground for • High acceptance by the IT would be replacing but also with the the fi rst of two SIS migrations. • Worldwide infrastructure rest of Repsol’s existing installed base e NPF migration was success- of Rockwell Automation equipment fully completed in 21 days, and Discover more on... and other vendors’ equipment. is the team carried over key learnings ease of integration reduced risk of from that project to the SPF migra- www.ewon.biz downtime during the migrations. tion. Despite the SPF facility being “Sharing information across dif- much larger, the team completed ferent vendors’ systems is possible the migration in the same amount but not always easy, and some- of time. Migrations at both facili-

Booth #133 22 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_21_24_sismigration.indd 22 10/4/17 10:09 AM EIPVR: EtherNet/IP™ PROCESS VIDEO RECORDER

Booth #1448

SECOND GENERATION ETHERNET/IP PROCESS VIDEO RECORDER

● supports up to 4 cameras recording simultaneously ● in either monochrome or color

ASSOCIATE MEMBER LOGOS

TJ1710_FPA.indd 23 10/3/17 4:53 PM ties also were completed without tems are creating new opportunities reduced the risk of downtime that interrupting production. for the company to improve reliabil- previously plagued both facilities e new SIS systems now meet ity and productivity at both sites. because of a lack of spare parts for Repsol’s internal safety standard at Replacing the decades-old SIS the legacy system. Additionally, the both facilities. Furthermore, the sys- technology with modern systems new systems are standardized on the same technology, allowing Repsol to minimize its parts inventory. Workers also can now use alarms and events to access information Go wireless! about system performance to improve troubleshooting should a failure occur. Anybus Wireless Bolt gives a machine Workers even can use real-time performance data to predict where failures wireless access are likely to occur, to help avoid downtime events in the fi rst place. “We didn’t have any insights into Wireless Bolt failures in the previous systems,” Villegas notes. “ e new system • Range up to 100m allows us to monitor every part of • Wireless communication via Bluetooth or Wireless LAN the architecture, whether it’s the • For machines using serial, CAN or Ethernet controller, the diff erent I/O racks • IP67-classed or a specifi c output signal. is can www.anybus.com help us more quickly identify the root cause of a failure and in some cases anticipate where a failure is likely to happen.” Looking to the future, the systems will off er Repsol greater fl exibility for meeting safety requirements. Both facilities currently only have SIL 1 requirements, but the new SIS provides SIL 2 performance should it someday be necessary. “By staying ahead of our current safety requirements, the Rockwell Automation solution prepares us for future expansion,” Villegas says. “ ese systems will help us get ahead of potential SIL requirement increases without another SIS upgrade in the future.”

Rockwell Automation Oil & Gas Solutions www.rockwellautomation.com/go/ tjoilgas Ideal for BYOD Bring your own tablet or smartphone to a exida Consulting, LLC. Visit HMS at Automation Fair machine and use it as Booth 133 an HMI. www.rockwellautomation.com/go/ p-exida

24 THE JOURNAL | OCTOBER 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_21_24_sismigration.indd 24 10/4/17 10:09 AM Booth #219

TJ1710_FPA.indd 25 10/3/17 4:53 PM Advertisement PARTNER PROFILE: TELEDYNE DALSA

SERVICING THE MACHINE VISION INDUSTRY FOR MORE THAN 30 YEARS

Teledyne DALSA pass program, the company offers tions and are configured through a >> Industrial Products is BOA products, highly integrated web browser via a standard Ether- committed to helping manufac- vision systems specifically designed net interface. turers improve product quality, for industrial use. They’re EtherNet/IP™ confor- lower costs and increase production “Teledyne DALSA is committed mance tested and include protocols with easy-to-deploy, cost-effective to providing Rockwell Automation for interfacing with Rockwell machine vision solutions for factory customers with best-in-industry Automation PLCs and HMIs. floor deployment. product solutions, application Physical interfaces include Giga- “Our BOA products offer expertise and global support,” notes bit Ethernet, RS-232 serial, and customers a compact industrial Geraghty. opto-isolated inputs and outputs, solution with diverse applicability all of which can be connected us- across all manufacturing segments. ing standard M12 factory cables. A We designed these products for DIN-mountable breakout module quick set-up and easy integration to simplifies control-panel wiring. existing lines, such as attaching to “We continue to develop prod- the end of a robot arm,” says Steve ucts to satisfy the broad variety Geraghty, vice president, Indus- of customer requirements. These trial Vision Solutions at Teledyne include single 640 x 480 stan- DALSA. dard camera configurations to Headquartered in Billerica, high performance multi-camera Massachusetts, Teledyne DALSA models with 4,096 x 3,072 color Industrial Products is a participating resolution. Our BOA products are Rockwell Automation Encompass™ offered in small, rugged enclosures Product Partner and manufacturer making them easy to integrate into of highly integrated vision systems, tight-fitting applications or harsh simple and affordable vision sen- factory environments knowing the sors and innovative machine vision heat, vibration or moisture will software for industrial applications. BOA vision systems are pack- not affect performance.” Geraghty Products are used across industries aged as an industrial smart camera concludes. including automotive, food and in a small, rugged enclosure that Teledyne DALSA supplies digital beverage, electronics, health and fits easily into existing produc- imaging components for the machine beauty, medical devices, packaging, tion lines. Unlike traditional vision market. Its image sensors, cam- pharmaceutical and semiconductor smart cameras, BOA incorporates eras, smart cameras, vision systems, manufacturing. multiple processing technologies — frame grabbers, and software are used A participating Encompass Part- DSP, CPU and FPGA — for algo- in automated inspection systems across ner since 2007, Teledyne DALSA’s rithm, communication and control many industries and applications. vision solutions are designed to optimization. BOA products are For more information, visit www. integrate seamlessly with Rockwell available in a range of resolution rockwellautomation.com/go/ Automation devices. In the Encom- for monochrome and color applica- p-teledyne-dalsa.

26 THE JOURNAL | October 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_26_PartnerProfile.indd 26 10/3/17 4:45 PM POWERFUL CAPABILITIES THAT EXTEND TO ALL INDUSTRIES, APPLICATIONS AND USERS

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From robot guidance, product traceability, assembly verifi cation, dimensional accuracy to fl aw detection, manufacturers are improving product quality, lowering costs and increasing production with Teledyne DALSA vision software. Smart cameras with embedded software Multi-camera vision system for the factory fl oor Sherlock™ and iNspect™ Express vision

Booth #1049 Powerful, easy-to-use vision software software. The choice among integrators.

LEARN MORE about our vision system software at www.teledynedalsa.com/vs-soft

TJ1710_FPA.indd 27 10/3/17 4:53 PM

Teledyne DALSA / Vision Tools Ad—English The Rockwell Automation Journal / October Issue 7.875" x 10.5" deep (+ bleed) / Colour Wednesday, September 20, 2017

Teledyne DALSA, 605 McMurray Road, Waterloo, Ontario, Canada N2V 2E9 T: 519-886-6000 | [email protected] It might sound simplistic, but having rigorous tinction between safety-certifi ed devices and off -the-shelf >> safety standards in place doesn’t change the general-purpose devices. nature of the materials and inherent risk we work with in IEC 61511, entitled “Functional Safety – Safety the chemical industry. instrumented systems for the process industry sector,” is Tragic incidents — such as the accident in Bhopal, published in three parts: India, in 1984 that resulted in 2,000 deaths, and a gas • Framework, defi nitions, system, hardware and soft- leak in Pasadena, Texas in 1989 where 23 died — became ware requirements. catalysts for increased legislation and the evolution of a • Application guidelines. more robust standards framework. • Guidance for the determination of the required safety However, accidents still happen today, not because of a integrity levels (SIL). lack of standards, but because they’re not followed. at’s e standard is written specifi cally for those who why the recent changes to IEC 61511 and the scheduled deal with process applications with safety instrumented updates to ISA-84 are a good prompt for reviewing the functions (SIFs). It requires component devices to be what, why, and how of these standards as they apply to pre-compliant with IEC 61508 or be selected on a ‘prior safety instrumented systems (SISs). use’ basis with a focus on the system life-cycle activities needed to meet and maintain the functional safety A Process Safety Standard requirements. As an international functional safety standard for the pro- e standard helps make the chemical industry mind- cess industries, including chemical manufacturing, IEC ful of the inherent risks associated with self-regulation 61511 continues to defi ne the requirements users must and best practices to mitigate those risks. As mentioned, meet when designing, implementing and maintaining an accidents still occur, a testament to the fact that SISs need SIS. As a performance-based standard, it makes the dis- to evolve on a continuous basis.

PROCESS SAFETY STANDARDS CONTINUE TO EVOLVE Here’s what you need to know about recent changes to IEC 61511 and how these standards apply to safety instrumented systems.

By Kirk Fontenot, process safety sales manager, Rockwell Automation

28 THE JOURNAL | OCTOBER 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_28_29_chemical.indd 28 10/3/17 4:46 PM The Need for Change be considered and documented in the safety require- Changes introduced in 2016 make the document more ments specifi cation (SRS). precise and straightforward to implement. ese include: • Additional functional safety assessment (FSA) re- • New requirements for functional safety management: quirement during operation and maintenance. suppliers shall have a functional safety management system and new requirements for formal procedures Safety Evolution to manage competence. e primary result of the standard and recent changes • Acceptance of the grandfather clause. is to put more focus and eff ort into the analysis phase, • Removing the distinction between normative preven- management aspects, and life-cycle management of the tative and mitigative functions. Fire and gas systems safety loops. is focus and increased up-front eff ort often should not be considered using this standard. Now, it leads to fewer safety functions, safer chemical process, and just shows functions for continuous and demand mode. lower cost of ownership over the life-span of the system. • New requirements for systematic capabilities. More importantly, using the standards demonstrates to • New security risk assessments. the public, shareholders and customers that processors are • More detailed requirements about planning for veri- actively working to improve safety in chemical manufac- fi c a t i o n . turing. Finally, no company wants standards that are so • More details regarding using the basic process control arduous they’re impractical. erefore, self-regulation is system (BPCS) as a protective layer. the best means of maintaining the autonomy that negates • Simplifi ed requirements for hardware fault tolerance. the need for the input of external agencies. • Revised software development requirements. • Additional requirements for bypasses. Rockwell Automation Process Safety Solutions • Newprecision requirements Journal.pdf for proof1 5/20/2016 testing, which 11:47:27 should AM www.rockwellautomation.com/global/go/safety

M Y Optimal components for your design CM MY Industrial Linear Motors CY

CMY

Booth #1209 linmot.com linmotusa.com [email protected] 262-743-2555

WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL OCTOBER 2017 | THE JOURNAL 29

TJ1710_28_29_chemical.indd 29 10/3/17 4:46 PM The strong residents, and volunteers from faster time to market, optimize assets, lower total cost of >> around the country, are in full swing helping ownership and mitigate risk. In addition, you’ll see the latest the Houston area with the long-term task of repairing control system network infrastructure based on standard, the damage from Hurricane Harvey. Houston, set to host unmodifi ed EtherNet/IP™, safety, power and information this year’s Automation Fair® event November 15-16 at technologies that support e Connected Enterprise. the unharmed George R. Brown Convention Center, is With more than 95 sessions, including forums, technical ready to welcome visitors for tradeshows and other events. sessions and hands-on labs off ered for free, Rockwell Auto- Sponsored by Rockwell Automation, the Automation Fair® mation specialists, program partners, customers and other in- event provides industrial automation industry profession- dustry professionals will share insights on industrial solutions als from around the world a chance to gather and learn that provide working data capital for better collaboration and about the latest trends and best practices from technology more profi table decisions across enterprises and supply chains. exhibits and educational programs. You also can discover the latest automation technology At the Automation Fair® event, you’ll have the opportunity at the event’s exposition from Rockwell Automation and to discover how e Connected Enterprise can help achieve more than 100 of its program partners. Learn how Rock-

COME TO AUTOMATION FAIR 2017 IN HOUSTON As the area recovers from Hurricane Harvey and works on moving back toward a sense of normalcy, the Automation Fair® event will go on as planned, bringing you the latest trends and information on industrial automation.

30 THE JOURNAL | OCTOBER 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_30_39_autofair.indd 30 10/3/17 4:59 PM well Automation and member companies in its Partner- tion sessions showcasing real results using the process Network™ program are integrating technologies, includ- solutions available from Rockwell Automation. ing the Industrial Internet of ings (IIoT) and industrial e participation fee for the two-day event is US$499 mobility, with automation control, power and information per person through October 27, and it covers event sessions, software and solutions. meals, refreshments and the Monday night hospitality event Download the full preshow program in PDF format at at Minute Maid Park. Learn more at www.psug.rockwell- http://goo.gl/STfNYJ, or visit www.automationfair.com for more information. >> 2017 Automation Fair® Event Process Solutions User Group (PSUG) Annual Meeting November 15-16 Prior to the Automation Fair® event, the popular George R. Brown Process Solutions User Group (PSUG) will be featured Convention Center on Nov. 13-14 at the George R. Brown Convention Houston Center. is annual event brings together hundreds of 8 a.m. - 5:30 p.m., professionals from diverse process industries world- Wednesday, Nov. 15 wide to learn about new technologies, process solu- 8 a.m. - 4 p.m., tions and best practices. Process control engineers, Thursday, Nov. 16 plant managers, operators, manufacturing IT professionals, integrators and EPC consultants all participate Register FREE at www.automationfair.com or contact your in the interactive atmosphere. local Rockwell Automation representative. PSUG is a great place to learn from people who are improving their processes and creating new revenue streams. is year’s event oﬀ ers 10 hands-on labs, 28 technical sessions, and more than 25 customer applica-

WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL OCTOBER 2017 | THE JOURNAL 31

TJ1710_30_39_autofair.indd 31 10/3/17 4:59 PM nities to learn best practices for your >> Join Us via Social Media! operations. After you register for the event, you can sign up for forums, You can stay connected with the Automation Fair® event using your pre- hands-on labs and technical sessions ferred social media channels: in advance to help plan your day before you get onsite. The Journal: @thejournal_ROK The popular hands-on labs, offered up to four times a day, allow you to Automation Fair: @automationfair work directly with Rockwell Automa- tion products. Technical sessions are Facebook: www.facebook.com/ROKAutomation 60-minute presentations from leading industry and product specialists. Facebook: The Journal: http://bit.ly/9NGXI The forums provide real-world examples of how companies have LinkedIn: http://goo.gl/J5t9t increased their productivity and improved efficiency. Representa- YouTube: www.youtube.com/ROKAutomation tives from various companies will share their automation technology YouTube: http://bit.ly/tjrayoutube experiences and applications in the following forums: SlideShare: www.slideshare.net/RockwellAutomation Food & Beverage: Wed., Nov. 15, Instagram: www.instagram.com/rokautomation/ 9:00 a.m. - 11:00 a.m. Oil & Gas: Wed., Nov. 15, 9:00 a.m. - 11:00 a.m. More than 150 exhibits from Water Wastewater: Wed., Nov. 15, Rockwell Automation and its Partner- 9:00 a.m. - 11:00 a.m. Network™ program members (www. Power & Energy: Wed., Nov. 15, rockwellautomation.com/partners) 1:00 p.m. – 3:00 p.m. — including Encompass™ Product Engineering Procurement & Partners, OEM Partners and Strategic Construction (EPC): Wed. Nov. 15, Alliance Partners — will showcase 1:00 p.m. – 5:00 p.m. the newest and most advanced power, Chemical/Specialty Chemical: control and information solutions at Wed., Nov. 15, 1:00 p.m. - 3:00 p.m. the Automation Fair® event. Oil & Gas: Thurs., Nov. 16, 9:00 Visit www.automationfair.com to a.m. - 11:00 a.m. see who will be exhibiting, and be sure Machine & Equipment Builders to visit these companies at the event. (OEMs): Thurs., Nov. 16, 9:00 a.m. automation.com. Download the See our Exhibitor Directory - 11:00 a.m. pre-show PDF program at http://goo. starting on page 36, or visit www. Pulp & Paper: Thurs., Nov. 16, gl/WwgAzC. automationfair.com to get the most 9:00 a.m. - 11:00 a.m. up-to-date list. Make sure to visit the Diversity & Inclusion: Thurs., Partners Showcase New Exhibit Hall and talk to suppliers, see Nov. 16, 1:00 p.m. - 3:00 p.m. Technologies product demonstrations, and learn The convention center also will be how exhibitors and their solutions Visit www.automationfair.com for packed with the latest top industrial can help you. details. technologies and services. This is a great opportunity to talk to suppli- Hands-on Labs, Technical The Future is Here ers, examine new technologies and Sessions & Forums At the Engineering Our Future product demonstrations, and learn The Automation Fair® event offers 19 booth (booth #122), engage with how these solutions can help you — hands-on labs, 95 technical sessions students who will demonstrate their all in one place. and 9 forums that give you opportu- problem-solving skills while having

32 THE JOURNAL | October 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_30_39_autofair.indd 32 10/4/17 10:17 AM DISCOVER THE SOLUTIONS YOU’RE LOOKING FOR IN ONE PLACE

Join us at the 2017 Automation Fair® event! November 15-16 • Houston, Texas

Tap into a wealth of in-depth industry knowledge and learn how The Connected Enterprise can help make you more globally competitive and productive. • See the latest technologies and solutions in action at over 150 exhibits • Learn from more than 110 technical sessions, hands-on labs and forums while earning PDH credits • Network with industry experts and peers

#AutoFair17 • #HoustonStrong

Register to attend the Automation Fair® event www.automationfair.com The Automation Fair® event is a registered trademark of Rockwell Automation, Inc. Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved.

TJ1710_FPA.indd 33 10/3/17 4:53 PM fun with robots. FIRST® (For Inspiration and Recognition >> Visit The Connected Enterprise of Science and Technology) is a unique varsity sport of the Industries Pavilion mind that’s designed to help inspire young people to follow a STEM (science, technology, engineering and math) Stop by The Connected Enterprise Industries Pavilion path to become the innovators of the future. and explore demonstrations of highly connected, You also can participate with students in the organiza- knowledge-enabled, industrial enterprises where tion’s new program, ST Math Play. Take time to learn devices and processes are connected, monitored and about these STEM programs and how you can start one optimized to enhance productivity, safety, security, at your company. sustainability and economic performance. FIRST offers a progression of programs from FIRST The Pavilion showcases the capabilities of The LEGO® League (FLL) and Junior FLL, to the high school Connected Enterprise in several industries, including FIRST Robotics Competition (FRC) and FIRST Tech oil and gas, chemical, and food and beverage, and Challenge (FTC). Learn more at www.rockwellautomation. demonstrates how these capabilities connect smart com/go/first. machines and benefit equipment builders. At booth #1221, learn more about the benefits of Digital User Experience Team digital transformation: Once again, the Rockwell Automation Digital User • W atch interactive demonstrations that highlight Experience Team will be gathering your feedback on the the value of connecting, sharing and using data desktop, web, and mobile tools you use to do your job. to improve operations. Customers who use Rockwell Automation product • E xperience interactive displays that offer persona- selection, configuration and quoting tools — such as Inte- based use cases and application capabilities grated Architecture® Builder (IAB), ProposalWorks™, and across multiple industries. Product Compatibility and Download Center (PCDC) — • Visit Leadership Theaters where Rockwell Automa- are invited to participate in user research activities in the tion shares its knowledge in OT/IT technologies same booth where they learn about these tools. and related benefits. Take this opportunity to have a stronger voice in shap- ing the future of the Rockwell Automation tools that you need to do your job. Collaborate with the Rockwell >> Rockwell Automation Exhibits* Automation Digital User Experience Team in the Product Selection, Configuration, and QuotingB ooth, #639. The Connected Enterprise Industries Pavilion 1221 Attendance is Free Engineering Our Future C148 The Automation Fair® event is free, including lunch and Essential Components 607 refreshments. Visit www.automationfair.com for registra- Information Solutions 2001 tion information, or contact your local Rockwell Automa- tion representative. Integrated Architecture 2113 To maximize the most out of your time in Houston, Intelligent Motor Control 2139 look for the new ROKEvents app to plan for the event. Modernization: Assess, Design, Implement 1039 With the app, you can register for sessions; browse sched- Our Best Kept Secret C134 ules, speakers and sessions to create your daily schedule; and network with other attendees by exchanging messages Product Selection, Configuration and Quoting 639 and arranging meetings. Rockwell Automation Innovations 1501 In addition, the app provides maps, event information, Safety Solutions 909 meal hours and session and event surveys. Users can also join social media conversations and stay current on event Ser vices 1441 news. Download the free ROKEvents app from your *As of September 7, 2017. smartphone’s app store and visit www.automationfair. com/mobile.page for up-to-date information. Visit The Journal From Rockwell Also, visit www.automationfair.com to sign up for the Automation and Our PartnerNetwork™ at free e-newsletter that will be published every day of the Booth #1400! show with updates and highlights of educational events and exhibitor displays.

34 THE JOURNAL | October 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_30_39_autofair.indd 34 10/4/17 10:17 AM TJ1710_FPA.indd 35 10/3/17 4:53 PM >> Exhibitors List*

COMPANIES BOOTH NO. COMPANIES BOOTH NO. COMPANIES BOOTH NO. 5G Automatika, Ltd...... 2038 CEA Systems...... 1814 Endress+Hauser...... 1641 www.rockwellautomation.com/go/5g-automatika www.rockwellautomation.com/global/go/ceasystems www.rockwellautomation.com/go/p-eh Advanced Energy...... 723 Cisco Systems...... 1133 Energy Control Technologies...... 1816 www.rockwellautomation.com/go/advanced-energy www.rockwellautomation.com/global/go/cisco www.rockwellautomation.com/global/go/p-ectech Advanced Micro Controls Inc. (AMCI)...... 2150 Claroty...... 1748 EPLAN Software & Service...... 801 www.rockwellautomation.com/go/p-amci www.rockwellautomation.com/global/go/claroty www.rockwellautomation.com/go/p-eplan Ametek...... 1302 Codian Robotics...... 700 eRPortal Software Inc...... 1303 www.rockwellautomation.com/global/go/p-ametek www.rockwellautomation.com/global/go/p-codian www.rockwellautomation.com/go/p-erportal Aparian, Inc...... 1838 Concept Systems Inc...... 833 ESTeem Wireless Modems...... 517 www.rockwellautomation.com/global/go/p-aparian www.rockwellautomation.com/global/go/p-conceptsys www.rockwellautomation.com/global/go/p-est Apex Dynamics Inc...... 2306 Control Magazine...... 1301 exida Consulting LLC...... 1717 www.rockwellautomation.com/global/go/p-apex www.controlglobal.com www.rockwellautomation.com/global/go/p-exida Applied Control Engineering Inc...... 1733 Control Design Magazine...... 1301 FANUC...... 2017 www.rockwellautomation.com/global/go/p-act www.controldesign.com www.rockwellautomation.com/go/p-fanuc Barry-Wehmiller Design Group, Inc...... 1202 Control Station Inc...... 2013 Festo Corporation...... 1307 www.rockwellautomation.com/global/go/bwdesign www.rockwellautomation.com/go/p-controlstation www.rockwellautomation.com/go/p-festo Belden...... 701 Curtiss-Wright/Exlar Actuation Solutions...... 2302 FLIR Systems...... 923 www.rockwellautomation.com/global/go/p-belden www.rockwellautomation.com/global/go/exlar www.rockwellautomation.com/global/go/p-flir Bihl+Wiedemann GmbH...... 1515 Cybertrol Engineering LLC...... 938 Fluke Corp...... 523 www.rockwellautomation.com/global/go/bwg www.rockwellautomation.com/global/go/cybertrol www.rockwellautomation.com/go/p-fluke Bonitron...... 2041 Data-Linc Group...... 1004 Food Processing Magazine...... 1301 www.rockwellautomation.com/global/go/p-bonitron www.rockwellautomation.com/go/p-datalinc www.foodprocessing.com Brady Corporation...... 922 DENSO Robotics...... 2107 Grace Engineered Products, Inc...... 1102/1103 www.rockwellautomation.com/go/p-brady www.rockwellautomation.com/global/go/p-denso www.rockwellautomation.com/go/p-grace Burkert Fluid Control Systems...... 1132 Det-Tronics...... 1003 Hammond Power Solutions, Inc...... 623 www.rockwellautomation.com/go/p-burkert www.rockwellautomation.com/global/go/det-tronics www.rockwellautomation.com/go/p-hammond Bussmann by Eaton...... 1820 Dialight...... 932 Hardy Process Solutions...... 633 www.rockwellautomation.com/global/go/bussman www.rockwellautomation.com/global/go/dialight www.rockwellautomation.com/go/p-hardy Cape Software Inc...... 1911 Elwood Corp. - High Performance Motors Group...2409 Harmonic Drive, LLC...... 1735 www.rockwellautomation.com/global/go/p-cape-software www.rockwellautomation.com/global/go/p-elwood www.rockwellautomation.com/global/go/harmonic-drive CBS ArcSafe...... 2043 Emulate 3D, Ltd...... 1648 Helm Instrument Co. Inc...... 2233 www.rockwellautomation.com/global/go/cbs-arcsafe www.rockwellautomation.com/global/go/emulate www.rockwellautomation.com/go/p-helm

Time to Save Time to Automate Time to Switch It’s Time is money. Time saved in EPLAN automates time-consuming EPLAN is the future of engineering. It’s engineering can lower costs or be used data creation and verification functions the freedom to concentrate on what to generate more revenue. Switching to that CAD users must perform manually, matters most – engineering – so you About EPLAN Electric P8 from CAD software and often repetitively. Also EPLAN or your team can quickly create high- typically reduces project time by 40% has virtually unlimited scalability for quality designs and documentation. See us in Houston or more right out of the box – as much managing the increasing demands of November 15, 16 Time as 80% when using the feature-rich designing for the IIoT/Smart Factory Booth 801 EPLAN portfolio to its fullest. environment.

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36 THE JOURNAL | October 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_30_39_autofair.indd 36 10/4/17 3:15 PM >> Exhibitors List*

COMPANIES BOOTH NO. COMPANIES BOOTH NO. COMPANIES BOOTH NO. Hermary...... 2203 Matrix Technologies Inc...... 1714 Owl Cyber Defense Solutions...... 1824 www.rockwellautomation.com/global/go/p-hermaryopto www.rockwellautomation.com/go/p-matrix www.rockwellautomation.com/go/owlcomputing HMS Industrial Networks AB...... 133 MECCO...... 800 Panduit Corp...... 1241 www.rockwellautomation.com/global/go/p-hms www.rockwellautomation.com/global/go/mecco www.rockwellautomation.com/go/p-panduit Hoffman...... 333 Melfi Technologies Inc...... 1044 Parker Pneumatic Division...... 839 www.rockwellautomation.com/go/p-pentair www.rockwellautomation.com/global/go/p-melfi www.rockwellautomation.com/global/go/p-parker Hubbell Electrical Systems...... 1121 Mersen...... 1402 Pepperl+Fuchs Inc...... 1614 www.rockwellautomation.com/global/go/p-hubbell www.rockwellautomation.com/global/go/p-mersen www.rockwellautomation.com/go/p-pepperlfuchs Imperx, Inc...... 1448 Mesta Electronics, Inc...... 2053 Pharmaceutical Manufacturing Magazine...... 1301 www.rockwellautomation.com/global/go/imperx www.rockwellautomation.com/global/go/p-mesta www.pharmamanufacturing.com Interstates Control Systems Inc...... 1715 Metso Flow Control Inc...... 1832 Phoenix Digital Corporation...... 1006 www.rockwellautomation.com/global/go/p-interstates www.rockwellautomation.com/go/p-metso www.rockwellautomation.com/go/p-phoenixdigital Itoh Denki USA Inc...... 119 Mettler-Toledo LLC...... 1415 Plant Services Magazine...... 1301 www.rockwellautomation.com/go/p-itohdenki www.rockwellautomation.com/go/p-mettlertoledo www.plantservices.com JMP Engineering...... 1939 Molex...... 2301 Point Eight Power Inc...... 1933 www.rockwellautomation.com/global/go/JMP www.rockwellautomation.com/go/p-molex www.rockwellautomation.com/global/go/pointeightpower Kepware Technologies...... 1957 Motorola Solutions...... 1951 POSITAL FRABA Inc...... 603 www.rockwellautomation.com/go/p-kepware www.rockwellautomation.com/global/go/motorola www.rockwellautomation.com/go/p-fraba Laird...... 1115 MTE Corporation...... 2033 Post Glover Resistors...... 2051 www.rockwellautomation.com/global/go/laird www.rockwellautomation.com/global/go/p-mte www.rockwellautomation.com/global/go/p-postglover Leviton Mfg. Co...... 1215 MTS Systems Corp. Sensors Division...... 1739 Powerohm Resistors - A Hubbell Company...... 2010 www.rockwellautomation.com/global/go/p-leviton www.rockwellautomation.com/go/p-mts www.rockwellautomation.com/global/go/p-powerohm LinMot USA, Inc...... 1209 MYNAH Technologies LLC...... 1842 Prime Controls LP...... 939 www.rockwellautomation.com/global/go/linmot www.rockwellautomation.com/global/go/p-mynah www.rockwellautomation.com/global/go/p-prime LinTech...... 1005 Nidec - Shimpo Corporation...... 2433 Proensi...... 949 www.rockwellautomation.com/global/go/lintech www.rockwellautomation.com/global/go/p-nidec www.rockwellautomation.com/global/go/proensi Littelfuse Inc...... 1514 NK Technologies...... 1725 ProSoft Technology...... 533 www.rockwellautomation.com/go/p-littelfuse www.rockwellautomation.com/global/go/nktechnologies www.rockwellautomation.com/go/p-prosoft Marathon Motors...... 2140 Nook Industries, Inc...... 1203 Putman Media...... 1301 www.rockwellautomation.com/global/go/p-marathon www.rockwellautomation.com/go/nookindustries www.putmanmedia.com Matrix PDM Engineering...... 1840 Numatics Inc...... 319 Pyramid Solutions, Inc...... 1249 www.rockwellautomation.com/global/go/matrixpdm www.rockwellautomation.com/global/go/p-numatics www.rockwellautomation.com/global/go/p-pyramid

TimeTime to toSave Save TimeTime to toAutomate Automate TimeTime to toSwitch Switch It’sIt’s TimeTime is money. is money. Time Time saved saved in in EPLANEPLAN automates automates time-consuming time-consuming EPLANEPLAN is the is the future future of engineering.of engineering. It’s It’s engineeringengineering can can lower lower costs costs or beor beused used datadata creation creation and and verification verification functions functions thethe freedom freedom to concentrateto concentrate on onwhat what to generateto generate more more revenue. revenue. Switching Switching to to thatthat CAD CAD users users must must perform perform manually, manually, mattersmatters most most – engineering – engineering – so – soyou you AboutAbout EPLANEPLAN Electric Electric P8 Pfrom8 from CAD CAD software software andand often often repetitively. repetitively. Also Also EPLAN EPLAN or youror your team team can can quickly quickly create create high- high- typicallytypically reduces reduces project project time time by by40% 40% hashas virtually virtually unlimited unlimited scalability scalability for for qualityquality designs designs and and documentation. documentation. SeeSee us usin Houstonin Houston or moreor more right right out out of theof the box box – as – muchas much managingmanaging the the increasing increasing demands demands of of NovemberNovember 15, 15, 16 16 TimeTime as 80%as 80% when when using using the the feature-rich feature-rich designingdesigning for forthe the IIoT/Smart IIoT/Smart Factory Factory BoothBooth 801 801 EPLANEPLAN portfolio portfolio to itsto fullest.its fullest. environment.environment.

EPLANEPLAN provides provides direct direct access access to overto over 33,000 33,000 certified certified Allen-Bradley Allen-Bradley parts parts from from right right within within ForFor more more information information or foror fora free a free 30-day 30-day trial, trial, contact contact us usat at ourour software software using using the the EPLAN EPLAN Data Data Portal. Portal. We We also also provide provide bi-dire bi-dire ctionalctional synchronization synchronization 1-847-240-46671-847-240-4667 www.eplanusa.com www.eplanusa.com info@eplanusa. info@eplanusa. withwith Studio Studio 5000 5000 Logix Logix Designer® Designer® through through Studio Studio 5000 5000 Architect™ Architect™ to ensureto ensure that that data data comcom integrityintegrity is preserved is preserved throughout throughout the the design design and and programming programming of automationof automation systems. systems.

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WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL Otor c be 2017 | THE JOURNAL 37

TJ1710_30_39_autofair.indd 37 10/4/17 3:15 PM THE NEW GRACESENSE™ HOT SPOT MONITOR (HSM)

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TJ1710_FPA.indd 38 10/4/17 3:18 PM >> Exhibitors List*

COMPANIES BOOTH NO. COMPANIES BOOTH NO. COMPANIES BOOTH NO.

RACO Manufacturing & Engineering Co...... 1743 SMC Corporation ...... 1023 The Journal From Rockwell Automation and Our www.rockwellautomation.com/global/go/p-raco www.rockwellautomation.com/go/p-smc PartnerNetwork Magazine ...... 1400 Revere Control Systems Inc...... 815 Softing ...... 1945 www.rockwellautomation.com/thejournal www.rockwellautomation.com/global/go/p-revere www.rockwellautomation.com/global/go/softing Tissue Machinery Company SpA ...... 1941 RF IDeas Inc...... 1721 Southwire Company ...... 1204 www.rockwellautomation.com/global/go/p-tmc www.rockwellautomation.com/global/go/p-rfideas www.rockwellautomation.com/global/go/southwire Tolomatic, Inc ...... 1615 Rice Lake Weighing Systems ...... 1141 Spectrum Controls Inc...... 219 www.rockwellautomation.com/go/tolomatic www.rockwellautomation.com/go/p-ricelake www.rockwellautomation.com/go/p-spectrumcontrols Wachter Inc...... 1032 Ross Controls ...... 914 Stahlin Non-Metallic Enclosures ...... 1917 www.rockwellautomation.com/global/go/wachter www.rockwellautomation.com/go/p-rosscontrols www.rockwellautomation.com/global/go/stahlin Weiss North America Inc...... 2401 RoviSys Company...... 1834 STOBER Drives Inc...... 2133 www.rockwellautomation.com/global/go/p-weiss www.rockwellautomation.com/global/go/rovisys www.rockwellautomation.com/global/go/p-stoberdrives WIN-911 Software ...... 2300 Roxtec Inc...... 1923 Stone Technologies Inc ...... 2206 www.rockwellautomation.com/global/go/win-911 www.rockwellautomation.com/global/go/p-roxtec www.rockwellautomation.com/go/p-stone WITTENSTEIN, Inc...... 733 Schweitzer Engineering Laboratories Inc...... 823 Stratus Technologies ...... 933 www.rockwellautomation.com/global/go/p-wittenstein www.rockwellautomation.com/go/p-schweitzer www.rockwellautomation.com/go/p-stratus Woodward ...... 1149 SeQent ...... 2050 SyTech Inc...... 2201 www.rockwellautomation.com/global/go/woodward www.rockwellautomation.com/global/go/p-seqent www.rockwellautomation.com/go/p-sytech Zebra Technologies Corp...... 2207 SLA COL ...... 1315 TCI, LLC ...... 2333 www.rockwellautomation.com/go/zebra-technologies www.rockwellautomation.com/global/go/p-slacol www.rockwellautomation.com/global/go/p-tci Zeppelin Systems USA Inc ...... 2023 Smart Industry ...... 1301 Teledyne DALSA ...... 1049 www.rockwellautomation.com/global/go/p-zeppelinsystems www.smartindustry.com www.rockwellautomation.com/go/p-teledyne-dalsa *Updated as of 9/22

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WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL OCTOBER 2017 | THE JOURNAL 39

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TJ1710_FPA.indd 40 10/4/17 3:20 PM

Woodward_ICS_Rockwell_2017.indd 1 9/29/2017 1:39:55 PM DO YOU KNOW THE 2017 NEC SCCR REQUIREMENTS?

If you order, specify, manufacture, install or inspect electrical equipment, understanding the code requirements for short- circuit current ratings is essential for safety.

By Tim Crnko, technical sales, Bussmann by Eaton, and Dan Kuzma, senior analyst, Bussmann by Eaton

Editor’s Note: is article is adapted from the white paper, in an electrical system where the available fault current “Code changes aﬀ ecting Short-Circuit Current Ratings based is greater than what the equipment can withstand. is on the 2017 NEC®,” from Rockwell Automation Encompass™ applies to installations of new equipment, existing equip- Product Partner Bussmann Division, Eaton. Download the ment installations, and equipment that’s moved within a free, comprehensive white paper at https://goo.gl/d8kh5f that single facility or multiple sites. also deﬁ nes SCCR and compares it to overcurrent protective devices; provides examples of what happens when inadequate SSCR exists; explains how to determine whether equipment >> Download the Free SCCR White Paper is providing adequate short-circuit protection in accordance with NEC 110.10; explains marked SCCR; and discusses Visit https://goo.gl/d8kh5f to download the free, proper installation for equipment SCCRs. complete white paper, “Code changes affecting Short- Short-circuit current rating (SCCR) is an Circuit Current Ratings based on the 2017 NEC®,” >> equipment rating pertaining to safety under from Bussmann by Eaton. This comprehensive paper fault current conditions. Failure to apply equipment SC- defines SCCR and compares it to overcurrent protec- CRs properly can result in serious safety hazards. The tive devices; provides examples of what happens when general NEC equipment SCCR requirement is in 110.10. inadequate SSCR exists; explains how to determine whether equipment is provided adequate short-circuit Why is SCCR Important? protection in accordance with NEC 110.10; explains It’s about safety. Both the NEC and Occupational Safety marked SCCR; and discusses proper installation for and Health Administration (OSHA) requirements for equipment SCCRs. SCCR prohibit having any equipment located at a point

WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL OCTOBER 2017 | THE JOURNAL 41

TJ1710_41_43_bussmanwp.indd 41 10/3/17 4:46 PM • Shock. The enclosure becomes energized from conductors pulling out of their terminations or device destruction occurring within the enclosure. • Fire. The explosive power of failing internal devices causes the closed and latched door to become ajar and spew flame and molten metal to the exterior. • Projectile (shrapnel). The enclosure door may blow open or off with fire and failing device debris shooting out.

Complying with 110.10 can be relatively simple • Determine the available fault currents. Take into account future electrical system changes or equipment moves that might result in higher available fault currents. • When specifying and ordering electrical equip- Figure 1. Main overcurrent protective device is a part of the ment, communicate the required SCCR levels. Equip- equipment. ment builders should require the purchaser to specify the minimum acceptable SCCR level for each piece of equipment. Those who specify or order equipment need to know the available fault currents at the planned Figure 2. Overcurrent protective installation sites, and must communicate to the equip- device is not part of the equipment ment builders the required minimum SCCR for each and located on the lineside. piece of equipment. Equipment with SCCRs that exceed the available fault current is recommended as a safety factor while providing flexibility for system changes and equipment moves. However, equipment SCCR that is not at least equal to the available fault current is a safety hazard, and a Code and OSHA violation. • Do not install equipment if its SCCR is not equal to or greater than the available fault current. The installer should not install equipment with an SCCR lower than the available fault current. Free tools exist that make it easy to calculate available fault currents when an available fault current is not marked at the equipment’s location. • Before energizing any equipment, the Authority Having Jurisdiction (AHJ) must verify the equipment SCCR is equal to or greater than the available fault current. See the definition of AHJ in NEC Article 100.

When apparatus is SCCR marked, there are two types of markings: What are the hazards of insufficient SCCR? The hazards are external to the equipment enclosure, 1. The main overcurrent protective device (OCPD) because equipment SCCR testing and evaluation criteria is part of the equipment (see Figure 1). In this case, the for product standards is most often performed with the equipment manufacturer includes the OCPD in the enclosure doors closed and latched, and the fault occurring equipment, and the SCCR marking states the SCCR external to the enclosure. Installing electrical equipment RMS symmetrical amperage and voltage. where its SCCR is less than the available fault current cre- 2. The equipment does not have a main OCPD, and ates serious safety hazards, such as: it relies on a field-installed OCPD device on the lineside

42 THE JOURNAL | October 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_41_43_bussmanwp.indd 42 10/4/17 10:18 AM Take into account future electrical system changes or equipment moves that might result in higher available fault currents.

(see Figure 2). In this case, the SCCR marking states current at point of installation, and be sure the equipment the SCCR RMS symmetrical amperage, voltage, and SCCR is at least equal to, and ideally quite higher, than required OCPD type and amp rating (often stated as a the available fault current. maximum). For example, the SCCR marking may state Bussmann by Eaton, based in St. Louis, is a participat- “100 kA RMS symmetrical, 480V, and maximum 400 A ing Encompass Product Partner in the Rockwell Automation Class J fuse.” is requires 400A or less Class J fuses to PartnerNetwork™ program. e company supplies fusible be fi eld installed on the equipment’s lineside to achieve circuit protection and electrical safety solutions to protect the defi ned SCCR marking. equipment and provide reliable, effi cient power distribution.

Know the Requirements Bussmann Division, Eaton All parties involved in ordering, specifying, manufactur- www.rockwellautomation.com/go/bussman ing, installing and inspecting electrical equipment need to be aware of the 2017 NEC SCCR requirements. Failure Rockwell Automation Encompass Product Partner to comply might result in severe safety issues for person- Program nel and facilities. Know ahead of time the available fault www.rockwellautomation.com/go/tjencompass InteGREAT Keep your conveyor system in the loop with and AOP (Add-On-Profile).

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WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL OCTOBER 2017 | THE JOURNAL 43

TJ1710_41_43_bussmanwp.indd 43 10/4/17 10:18 AM HOW TO CONVERT FROM HYDRAULIC CYLINDERS TO ELECTRIC ACTUATORS

These methods for force requirements and velocities will help you move from hydraulic to electric actuation for high-force linear motion.

By Aaron Dietrich, director of marketing, Tolomatic, Inc.

Editor’s Note: is article is adapted from the white paper, “High-force linear motion: How to convert from hydraulic cylinders to electric actuators and why,” from Rockwell Automation Encompass™ Product Partner Tolomatic. Visit https://goo.gl/Ax8cTX to download the free, full white paper that discusses force capabilities, motion control, system footprint, temperature tolerance, data collection, environmental concerns and mapping velocities for hydraulic cylinders and electric actuators. Also learn how to avoid over-sizing electric actuators. Hydraulic cylinders traditionally are the go-to technology >> for high-force linear motion. They deliver high force at a low cost per unit of force; they’re also rugged and simple to deploy. However, electric cylinders are a new technology with high-force capacities, and they can be more flexible, precise and reliable than their hydraulic counterparts. Let’s examine factors involved in converting hydraulic to electric actuation if you decide electric cylinders work best for your application.

How to Convert from Hydraulic to Electric Actuation For many applications, electric actuation systems can have a lower cost of ownership than hydraulic systems while delivering superior performance. e process of making the conversion from hydraulic to electric actuation can present several challenges. However, obtaining actual force and motion data and inputting the information into a manufacturer’s sizing software will yield an accurate recommendation for conversion.

Discovering Actual Force Requirements Over-sizing is common when specifying a hydraulic cylinder. Following are three methods for determining an application’s force requirements when they might have been overstated because of hydraulic cylinder over-sizing.

44 THE JOURNAL | OCTOBER 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_44_45_tolomaticwp.indd 44 10/3/17 4:47 PM A Comparison of Hydraulic Cylinders and Electric Actuators A hydraulic cylinder is shown on the left and electric actuator on the right. Hydraulic cylinders traditionally are the go-to technology for high-force linear motion because they deliver high force at a low cost per unit of force and they’re rugged. Electric cylinders have high-force capacities, and they can be more flexible, precise and reliable.

1. Determine peak force. Meter down the pressure in Calculate force using the equation: the hydraulic system until the cylinder can barely do the Force = Force rating (current measured/Kt) work. This is a good estimate of the peak force. Use the (Force rating and Kt are provided in the manufacturer’s actual pressure in the Force = Pressure x Area formula to specifications.) get the actual force. A precaution: This process will only identify the peak The result is a close estimate of actuator force based on force of the application, rather than mapping the force theoretical calculations. Actual results could vary by as over the full extend and retract cycle. This is critical much as 10%. information for accurate electric actuator sizing. Assum- ing peak force across the entire stroke will reduce the Mapping Velocities estimated life of the actuator dramatically. (Use the L10 Every motion profile has parameters besides force that life formula to calculate estimated life for electric roller need to be considered when converting to electric actua- screw actuators.) tion. Speed of moves is a critical parameter. Speed or 2. Install a load cell. Use a load cell to measure the velocity is the rate of change of distance over the rate of force profile over the cylinder’s entire stroke. This will pro- change in time (Distance/Time). vide the force information needed to size an electric actua- We suggest recording the motion with a video and us- tor accurately, such as peak force and force at every point ing the time stamp and distance traveled to approximate in the stroke. Load cell readings will need to be stored in a the speeds required for each move. PC or a data collection system to be analyzed. This approach can have challenges. There may not Get Electric Actuator Recommendations be room to fit a load cell on the rod end of an existing When you have the actual force and motion data, you can installation. Or the application could require mechanical input the information into a manufacturer’s sizing software modifications to help with mounting the load cell between for recommendations on products that meet your specifica- the actuator rod and the application load. tions. This should yield an accurate recommendation. 3. Install a prototype servo motor electric actua- Tolomatic, Inc., based in Hamel, Minnesota, is a partici- tor system. Use the current traces in the servo drive to pating Encompass Product Partner in the Rockwell Auto- back-calculate the torque/force profile for the electric mation PartnerNetwork™ program. Tolomatic designs and actuator. This method can be used because current, torque manufactures electric and pneumatic linear actuators. and force are all directly proportional. The more current through a motor, the more torque and subsequently the Tolomatic, Inc. more force out of an actuator. www.rockwellautomation.com/go/tolomatic

WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL Otor c be 2017 | THE JOURNAL 45

TJ1710_44_45_tolomaticwp.indd 45 10/3/17 4:47 PM Enabling Automated Power Management Solutions.

distributed energy resource integration, energy management and Allen-Bradley® 1769 CompactLogix™ 5370 Controllers power distribution automation projects just became much simpler.

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TJ1710_FPA.indd 46 10/3/17 4:54 PM

Woodward_ICS_Rockwell_2017.indd 1 9/29/2017 1:39:55 PM HOW POSITION SENSORS ARE USED IN HAZARDOUS AREAS Motion control devices in equipment operating in rugged environments need to withstand ﬂ ammable or explosive conditions and help mitigate worker risk.

By Matt Hankinson, global market segment leader, MTS Systems Corp., Sensors Division

Editor’s Note: is article is adapted Deﬁ ning Hazardous Areas from the white paper, “Implementing e most common examples of haz- Position Sensors for Hazardous Areas ardous areas include oil exploration & Safety,” from Rockwell Automation rigs, gas utility plants, chemical and Encompass™ Product Partner MTS pharmaceutical fabrication facilities, Systems Corp., Sensors Division. Down- sewage treatment sites and large-scale load the free, complete white paper at dry-cleaning operations. https://goo.gl/FP1DJj that includes more Places where industrial chemicals details about industry standards and are processed or produced, powders IEC 61508; key protection methods for (such as magnesium and aluminum) are hazardous environments; and principles stored, or chemically-active products of magnetostrictive sensing and how to (such as fertilizers) are manufactured use the technology. also are typical hazardous areas. A significant proportion >> of industrial equipment is IEC 61508 Functional Safety deployed in hazardous areas or ap- e concept of functional safety is that plications that require a functional having detected a potentially hazardous safety assessment. Hazardous area- situation, measures can be taken to help rated devices are designed to operate keep a hazardous event from occurring, in a potentially flammable or explosive or to verify that if it does occur, its ef- environment, while functional safety fect is contained to an acceptable degree products are designed for applications so that employees aren’t put at risk and where equipment or people may be equipment isn’t damaged. at risk. These two parameters aren’t e IEC 61508 standard provides a necessarily interrelated. standard to assess that a safety function erefore, components that make performs to the required level, includ- up the equipment must be suitably ing failure modes. Adherence to IEC constructed to function in these 61508 makes it possible to lower the uncompromising environ- risk of failure a particular hazard has ments. Let’s look at associated with it, via safety functions what that means. that allow its detection. In addition, the

WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL OCTOBER 2017 | THE JOURNAL 47

TJ1710_47_49_mtswp.indd 47 10/3/17 4:48 PM standard allows an assessment of the probability of failure Likewise, a SIL 2-rated device has a failure probabil- to perform the required function. rough this, risk ity between 0.001 and 0.01 for low-demand operation, analysis can be undertaken. equating a probability of failure within the confi nes of Devices are categorized in accordance with a specifi c 0.000001 per hour for high-demand operation. Safety Integrity Level (SIL), which relates to the probabil- Failures are classifi ed as either safe or dangerous, and ity of failure occurring. A SIL 1-rated device has a prob- they can either be detected or undetected. e safe failure ability of failure between 0.01 and 0.1 for low-demand fraction defi nes the ratio of failures that are either safe or operation, which translates into a probability of failure detectable over the total number of failures. From this, it’s lower than 0.00001 per hour for high-demand operation. possible to determine the likelihood of dangerous undetect- able failures. Even in the best-case scenario equipment or instrumentation failure will lead to operational downtime. >> Download the Free Position Sensing rough functional safety, it’s possible to quantify White Paper! probability of a hazardous event taking place and the possible consequences. When developing industrial sys- Register to download the free, complete white paper, tems for hazardous areas, engineers therefore need to in- “Implementing Position Sensors for Hazardous Areas & clude functional safety aspects in their thought process. Safety,” at https://goo.gl/FP1DJj from MTS Systems Corp., Sensors Division, to get more details about indus- Position Sensing in Hazardous Areas try standards and IEC 61508; key protection methods Sensing equipment is deployed in many applications so for hazardous environments; and principles of magneto- positioning feedback can be delivered. Often, this has to be strictive sensing and how to use the technology. done in hazardous scenarios, such as the gas or steam tur- bines found inside power generation plants, oil/gas drilling

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www.festo.us/mobileapp Booth #1307

48 THE JOURNAL | OCTOBER 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_47_49_mtswp.indd 48 10/3/17 4:48 PM apparatus, steel and wood presses, the equipment in fuel- servicing depots and oil drilling rigs, and more. A variety of sensing mechanisms are used to accomplish position measurement in such settings, including: integrat 1. Potentiometers. ese act as voltage dividers. Posi- IT-OT Data tion measurement is established via a voltage signal that’s proportional to the point in which a wiper resides on a linear transducer element. is method has been popular in the past, but it does have shortfalls. Most notably, potentiometers are prone to mechanical wear because of the contact between the transducer and wiper. Booth #1945 2. Encoders. ese use a reader head to scan a marked scale, and so indicate incremental changes in position. Long- term operation of this kind of mechanism tends to be subject How do you connect to failure because of the presence of vibrational movement and ControlLogix® to MES? high temperatures. Furthermore, oil, grease and other sub- stances often found in heavy industrial environments mean • tManager enables the encoders require cleaning and maintenance regularly. ControlLogix Connectivity ey also require a homing move after start-up. for Track and Trace 3. Linear Variable Diff erential Transformer (LVDT) Devices. LVDTs rely on movement of a ferromagnetic core • tManager enables that varies the magnetic coupling between primary and sec- ControlLogix Connectivity ondary coils. anks to their high temperature rating, they’re for Quality monitoring deployed widely in hazardous areas, but they tend to exhibit a poor linearity, and they need to be recalibrated periodically. • Download process 4. Magnetostrictive Linear Sensor Devices. Using the instructions from SQL to principles of magnetostriction, where a magnetic fi eld can alter ControlLogix with the physical properties of a ferromagnetic material, magne- tManager® tostrictive sensors have been eff ective at delivering accurate position measurement in hazardous applications. Because • Upload production results these devices give an absolute position, rather than a relative from ControlLogix to SQL position, they don’t require recalibration. with tManager In addition, they dispense with the need for reader heads, so the time allocated and costs relating to cleaning and main- • Optimize production with tenance work can be taken out of the equation. ey have tManager much stronger resilience to shock and vibration, and greater electromagnetic interference immunity (EMI) than other measurement options.

Do the Homework Many factors must be considered when specifying a suitable device. It’s worthwhile to engage with a sensor manufacturer Scan the QR code to find out that oﬀ ers a comprehensive sensor portfolio capable of meet- what's between ControlLogix ing a range of requirements and has a strong understanding of and your SQL database functional safety issues. MTS Systems Corp., Sensors Division, based in Cary, North Call for a quote or a tManager demonstration Carolina, is a participating Encompass Product Partner in the Rockwell Automation PartnerNetwork™ program. e company Softing Inc. supplies magnetostrictive linear position and liquid level sensors. 865-251-5252 [email protected] MTS Systems Corp., Sensors Division industrial.softing.com/us www.rockwellautomation.com/go/p-mts

tManager in-chassis connectivity for ControlLogix PLCs WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL OCTOBER 2017 | THE JOURNAL 49

TJ1710_47_49_mtswp.indd 49 10/3/17 4:48 PM Inclusion Fuels Innovation We create an environment where our almost 22,000 people can bring their best work, be heard, and work together as partners. It’s about all of us bringing our best to transform our company. Our Culture of Inclusion fuels innovation for everyone. We are honored and humbled to win the 2017 Catalyst Award, which recognizes innovative organizational approaches with proven, measurable results that address the recruitment, development, and advancement of women. Our work continues — we’re not done yet.

Our Culture of Inclusion Journey explained in 300 words www.rockwellautomation.com/global/go/catalyst

TJ1710_FPA.indd 50 10/3/17 4:54 PM HEADLINE Deck

Byline

body

SMART LED LIGHTING COMES TO DIGITAL MANUFACTURING

Advanced industrial LED lighting uses sensors in each light that can provide diagnostics and data about operational, environmental and power conditions. From Dialight

Editor’s Note: is article is adapted from a special hensive management, the IIoT provides unprecedented report from Dialight, a Rockwell Automation Encom- plant-wide visibility, integration and efficiency. pass™ Product Partner. You can download the infographic, While the IIoT uses automation to optimize productiv- “Industrial LED Lighting and the IIoT – e Future Looks ity and profi tability mostly through production equipment Even Brighter,” at https://goo.gl/RzfReH, that illustrates and building management systems, adding connected LED industrial lighting’s levels of connectivity and how it LED lighting into the mix now is an option designed to supports the Industrial Internet of ings (IIoT), including provide some unique benefi ts, such as the following: examples of integrations and enhancements off ered by con- 1. Better Communication. Smart LED lighting net- nected industrial lighting. works use wireless technology to communicate and send The Industrial Internet of Things (IIoT), also commands between the management console and each >> known as digital manufacturing or smart fi xture. ese nodes also can be used to extend connectiv- manufacturing, is revolutionizing productivity in manu- ity throughout the plant, amplifying Wi-Fi connectivity facturing, warehousing and other industrial facilities. in dead zones without additional equipment. By connecting equipment, supply stores, product output An emerging new technology called Li-Fi, which uses and infrastructure onto a centralized system for compre- the visible light spectrum to transmit data, could soon

WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL OCTOBER 2017 | THE JOURNAL 51

TJ1710_51_53_dialightwp.indd 51 10/3/17 4:49 PM Built for demanding AC drive replace Wi-Fi, using the light emitted by the fi xtures as applications the data network. 2. Enhanced Safety. Connected lighting can be networked with smoke detectors and other hazardous substance alarms to provide an integrated safety network. e system can be confi gured to illuminate the fastest, safest evacuation route for personnel based on areas where airborne pollutants are detected, to confi rm ® staff move away from the area instead of inadvertently HPS Centurion R into a trouble spot. Reactor 3. Improved Security. LEDs already provide better The efficient and cost effective HPS Centurion R reactors and RC visibility and clarity on closed-circuit HD security systems dv/dt filters are built to meet the needs of demanding AC drive applications, providing protection for drives and motors. compared to conventional lighting. Incorporating an - 0.5HP (373 W) to 1200HP (895 kW) - 50oC ambient temperature HD Wi-Fi security camera into the lighting fi xture itself - up to 600V (690V with derating) - Open & enclosed available can provide a two-for-one security solution that increases - 50 or 60 Hertz - UL Listed, CSA Approved, coverage and visibility with less infrastructure to install - 3% or 5% Impedance and maintain. Booth 4. Productivity Tools. Smart lighting networks already #623 are equipped with motion detectors and daylight harvesting sensors that automatically turn the lights on, off and power to perform dim based on need to reduce energy usage and cost. ose same lights also could be equipped with optical and RFID sensors that can track equipment, supplies, people and product. is can help analyze and improve facility traffi c and workfl ows, and tie raw materials inventory into requisition systems to automatically replenish supplies as needed. rough the Rockwell Automation controls system architecture, the PROGRAMMABLE INCREMENTAL lighting also can be adjusted based on the production ENCODERS line and its sensors. 5. Facility Diagnostics. Sensors embedded into each light can provide facility-wide diagnostics and data about operational, environmental and power conditions. For example, sensors can monitor atmospheric conditions, such as temperature and humidity, which can be critical for certain types of production or materials storage. Sensors also can provide real-time monitoring for Find the Sensors that are Just abnormal power conditions, such as a surge or low-voltage, Right for Your Application

POSITAL’s outstanding range of mechanical >> Download the Free Infographic configurations and programmable performance make it easy to get exactly what you need. Visit https://goo.gl/RzfReH and register to download Dialight’s infographic, “Industrial LED Lighting and Visit Us in Houston! the IIoT – The Future Looks Even Brighter,” that illustrates LED industrial lighting’s levels of connectivity and how it supports the Industrial Internet of Things (IIoT), including examples of integrations and enhancements offered by connected industrial lighting. November 15-16, Booth 603

www.posital.com

52 THE JOURNAL | OCTOBER 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_51_53_dialightwp.indd 52 10/4/17 3:25 PM Smart lighting networks are equipped with motion detectors and daylight harvesting sensors.

to help protect equipment, and monitor and report overall in any environment. is can optimize the UV and color power usage and energy savings. amplifi cation, based on specifi c needs. 6. Automated Demand Response (ADR). As a growing IIoT technology is creating high-effi ciency, high-tech fa- number of utility providers implement demand response pro- cilities that maximize productivity and profi tability through grams, smart LED fi xtures can be incorporated into an ADR automation. Integrating smart LED lighting technology program to reduce load with minimal impact on productivity. into the Rockwell Automation ecosystem is an option to By programming nonessential lighting to automatically turn help amplify IIoT investments, enhance safety, cut waste off or dim when the ADR alert is issued, facilities can cut con- and achieve sustainability goals. sumption without having to shut down production equipment Dialight is a participating Encompass Product Partner in and with no manual eff ort. When the alert is lifted, lights the Rockwell Automation PartnerNetwork™ program. e automatically return to normal operation. company provides energy effi cient LED lighting solutions for 7. Custom Illumination. As LED technology evolves, industrial users whose usage and operating environment place a the days of one-light-fi ts-all might be over. Smart lighting demanding burden on lighting systems. systems can support adaptive or customizable photometric characteristics, allowing facility managers to customize the Dialight light color or color rendering index (CRI) for ideal lighting www.rockwellautomation.com/global/go/dialight WEIGH YOUR OPTIONS With Helm Load Cell Input Modules u Two Channel u 24-bit Resolution u 1 Millisecond Update u Direct Connection to Standard Booth #2233 Load Cells – no Analog Input or Summing Box Required u Weighing, Packaging and Filling u Stamping, Forging, and Diecast u Thermoforming u Pharmaceutical u Assembly HM1734 HM1525 HM1756 HM604 HM2085

Our expertise comes from experience…since 1962

HELM INSTRUMENT COMPANY, INC. Micro850® 361 West Dussel Drive • Maumee, OH 43537 expansion 419-893-4356 • www.helminstrument.com • [email protected] module

WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL OCTOBER 2017 | THE JOURNAL 53

TJ1710_51_53_dialightwp.indd 53 10/3/17 4:49 PM ENCOMPASS SHOWCASE

Get a Free SMD Motor Demo POINT I/O Plug-In Weight Processing Module

AMCI offers free SMD motor demos so The Hardy HI 1734-WS POINT customers can evaluate the SMD Series’ I/O™ Series weight processing ease of programming and torque over module is a new plug-in module for speed performance before purchasing the Rockwell Automation POINT I/O the complete package. The demos chassis. This module is exceptionally include free bench testing software easy to mount, set up, calibrate and to further simplify testing. SMD Series maintain. The HI 1734-WS is a true integrated motors take the drive and controller out of the cabinet and put weight processing module designed them right on the motor, reducing wiring and system costs. There is no for POINT I/O systems, as opposed software to buy or learn; the SMD Series works seamlessly with Studio to passing raw A/D counts through to the PLC. It is easy to configure 5000®, RSLogix™ 500, or Connected Components Workbench™ over using a Rockwell Automation Add-On-Profile (AOP) and Faceplate with EtherNet/IP™. https://goo.gl/HM7hfQ Add-On-Instructions. Visit https://goo.gl/4Jr4hL for more info.

ADVANCED MICRO CONTROLS INC. (AMCI) HARDY PROCESS SOLUTIONS

1326AB Motors on Kinetix 5700 Drives 3D Machine Vision

Elwood supports migration of 1326AB Series The SL-1880 Sheet of Light Scanner provides 3D machine servo motors on legacy systems to Allen-Brad- vision enabling end users to achieve levels of effi- ley® Kinetix® 5700 drives. Motors with either ciency and productivity in manufactur- high-resolution or resolver feedback receive ing that go beyond what is humanly ongoing support. Connectorized resolver-to- possible. Providing geometric scan digital-encoder converters from Encompass™ data up to 1,000 scans/sec, partner VEGA support resolver feedback the SL-1880 is ideal for automa- motors. Updated custom motor files keyed tion and optimization in many for 5700 drives support high-resolution feedback motors. Elwood supports industries. Its meticulously engineered compact design and extreme either feedback with cable sets designed for modern drive system switching durability make installation into existing systems effortless while ensuring frequencies, and white papers to simplify migration. For more information long-term, precision performance in the most demanding environments. visit Elwood at Automation Fair® booth 2409 or elwood.com/1326AB. www.rockwellautomation.com/global/go/p-hermaryopto

ELWOOD CORP.|HIGH PERFORMANCE MOTORS GROUP HERMARY OPTO ELECTRONICS

EtherNet/IP Process Video Recorder Excel Reports and Forms for Industry

IMPERX’s EtherNet/IP™ Process Video Finally, a reporting solution that gives the Recorder (EIPVR) is an event-recording sys- information you need, in the form you want, tem that captures high-speed video when with absolutely no programming. With XLRe- you need it. This product is EtherNet/ porter, you use Excel as your “design studio,” IP-conformance tested, compatible with complete with our easy-to-follow FastStart IEEE 1588 and uses Power-over-Ethernet wizard. Your reports are ready within minutes cabling for a simple installation. EIPVR records up to 60 seconds of video in Excel, Web, PDF and email. The product is at 250 fps, automatically saves video to a server and plays video for compatible with RSLinx®, RSView®, FactoryTalk® quick feedback. EIPVR is triggered via EtherNet/IP, is ODVA tested and View, PanelView™ Plus, OPC, OPC-HDA, databases and much more. For approved, and is compatible with EtherNet/IP devices. more information, contact us at (508) 520-9957 or [email protected]. http://imperx.com/rockwell-encompass-partner-program Download your free evaluation copy from www.SyTech.com.

IMPERX, INC SYTECH INC.

54 THE JOURNAL | OCTOBER 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_54_55_ECS.indd 54 10/3/17 4:50 PM ENCOMPASS SHOWCASE

Molex CompactLogix Modules Are Now cULus System Integration Just Got a Whole Lot Easier Listed HMS provides a family of Selecting a communication module for network connectivity prod- any application that connects a Com- ucts based on the Anybus pactLogix™ to either a Modbus™ or technology, which offers PROFIBUS® networks is now easier. These full integration into Rockwell Molex modules are not only comprised Automation ControlLogix® of leading technology and innovative and CompactLogix™ PLC software, but now are also cULus listed, controllers on EtherNet/IP offering the most functional and economi- to seamlessly communicate cal solution on the market today for your with Modbus™, DF1™ and serial devices. CompactLogix system. https://goo.gl/R1UkzF https://goo.gl/qvcCKL

MOLEX HMS INDUSTRIAL NETWORKS

Remote Equipment Monitoring Industrial Wireless Device

RACO offers three field-proven remote The ESTeem Horizon is monitoring products that fully integrate with a ruggedized, industrial your existing Allen-Bradley® controllers. wireless device built to be Both Verbatim Gateway and Catalyst al- an essential component of low for easy, cost-effective integration with the burgeoning industrial PLCs using Allen-Bradley EtherNet/IP™ communications infrastruc- and other protocols. Plus, AlarmAgent.com ture. The ESTeem Horizon provides unsurpassed speed and range to allows for low-cost, wireless, web-based deliver the reliable, isolated and secure wireless networks required alarm detection and notification that easily integrates into your SCADA/ today to provide complete connectivity to critical IT, operations control HMI system via OPC. All three provide the peace of mind that comes systems and remote asset data. Scalable Wireless networking over with knowing your systems are secure. For more information, call (800) large geographical areas become a reality using the Horizon Industri- 722-6999 or visit www.racoman.com/allen-bradley. alMESH technology. www.rockwellautomation.com/global/go/p-est

RACO MANUFACTURING & ENGINEERING CO. ESTEEM WIRELESS MODEMS

WITTENSTEIN alpha V-Drive Basic Worm Gear Process Diagnostic & Optimization Technology

The V-Drive Basic worm gear Is your goal to optimize production? is designed for price sensitive PlantESP actively monitors control loop per- applications with no high-end formance on a plant-wide basis. It utilizes requirements for maximum existing process data to uncover mechani- torsional backlash. Available cal issues, PID tuning opportunities and with hollow or solid shaft, more. PlantESP identifies issues, isolates and a total of five different root causes and recommends corrective reduction ratios. At just 7.4 actions. PlantESP’s powerful diagnostics and intuitive design make it easy kg and 12 kg respectively, to improve production throughput and efficiency. Customizable reports and the lightweight V-Drive helps save energy when the gearhead is used alerts keep you informed of all performance changes. Contact us at (860) in moving machine axes. www.wittenstein-us.com 872-2920 ext. 1602, or visit www.controlstation.com/plantesp.

WITTENSTEIN, INC. CONTROL STATION, INC.

WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL OCTOBER 2017 | THE JOURNAL 55

TJ1710_54_55_ECS.indd 55 10/3/17 4:50 PM Hermary_JournalAd_FINAL.pdf 1 2017-09-28 4:48 PM

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TJ1710_FPA.indd 56 10/4/17 3:28 PM PRODUCT FOCUS

>> Phosphorus Analyzer >> High-Speed Transmitter for Automated Weigh- Rockwell Automation Strategic Alliance Partner Endress+Hauser ing Processes introduces the Liquiline CA80TP phosphorus analyzer for monitoring The ACT350 weighing transmitter from industrial wastewater, and inlet and Encompass™ Product Partner Mettler-Toledo is outlet streams of municipal wastewa- designed for the needs of control system inte- ter treatment plants. The device uses grators and OEM machine builders. It provides a thermal digestion technique along 600 filtered-weight values/sec for fast weigh- with colorimetric analysis, requiring ing processes with an accuracy of 10,000d. only a small quantity of reagents. No additional software filtering is neces- With online measurement, there sary to reduce vibrations. This allows users to is no waiting for time-consuming quickly integrate high-speed weight data into lab analysis. The CA80TP mea- their automated PLC control systems. sures phosphorus in ranges of 0.05 Fieldbus connectivity via EtherNet/IP™ is to 10 mg/l or 0.5 to 50 mg/l. It incorporated in a compact DIN-rail unit, saving has two 4-20 mA outputs with the cabinet space. Device description files simplify option for additional outputs includ- the integration process and ease installation. ing Modbus™ RS485, Modbus An integrated OLED display shows weight values and can be TCP and EtherNet/IP™. The 4-20 used in combination with the keyboard to configure and receive mA outputs transmit the phosphorus measurement value. The other status information. When it’s impractical to place test weights on the outputs can be used to transmit the process variable, plus status scale, CalFree weightless calibration can reduce commissioning time and diagnostic information. and provide results for tanks, vessels, silos, hoppers and conveyors.

Endress+Hauser Mettler-Toledo Inc. www.rockwellautomation.com/go/p-eh www.rockwellautomation.com/go/p-mettlertoledo

>> PRODUCT SPOTLIGHT Expanded Power Ranges and Motor Control

Allen-Bradley® PowerFlex® in Europe and other IEC-based 6000 medium-voltage AC markets can meet EC regulation drives from Rockwell Automation 327 and ErP directive 2009, and offer expanded, user-friendly avoid the larger footprint of a liquid- control for variable and constant cooled drive. torque applications. The latest Internally powered cooling release delivers a wider voltage fans reduce customer-supplied range (2.4 to 11 kV). Sensorless control power requirements, and vector control provides 100% equipment and installation costs. starting torque. A tertiary winding on the isolation The PowerFlex 6000 drive transformer provides internal power is easy to commission, use for the fans. and maintain with standard Two new output-voltage ratings faceplates and EtherNet/IP™ connectivity. The drive is designed for are available: 6.9 kV for North America, and 11 kV for EMEA heavy industries with higher power needs for their applications. and Australia. The drive can be used for applications with output-voltage ratings up to 11 kV and motor current ratings up to 680 A, while remaining PowerFlex 6000 Medium Voltage AC Drives an air-cooled design. With eco-designed main cooling fans, users www.rockwellautomation.com/global/go/powerflex6000

WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL Otor c be 2017 | THE JOURNAL 57

TJ1710_56_58_Products.indd 57 10/3/17 4:50 PM ADVERTISERS INDEX

Advanced Energy 40

Advanced Micro Controls, Inc. (AMCI) 35, 54

Ametek 16

Apex Dynamics Inc. 11

Control Station, Inc. 55

Dialight 60 >> IIoT-Ready Bench Scale Encompass™ Product Partner Hardy Process Solutions offers its IIOT- Elwood Corp. - High Performance Motors Group 54 ready E-Scale bench series with an integrated weight processor for Endress+Hauser, Inc. 3 direct network connection to EtherNet/IP™ and other networks. EPLAN Software & Service 36, 37 The scales are designed for dry food processing, laboratory and industrial installations. Applications include piece count and portion ESTeem Wireless Modems 39, 55 control, minor ingredients or hand-add applications, small batch Festo Corp. 48 reactor applications for chemical/biochemical, machine filling and Grace Engineered Products Inc. 38 dispensing, conveyer scales and more. The E-Scale comes in a variety of configurations with a built-in Hammond Power Solutions, Inc. 52 interface for direct connection to a PLC, PAC, DCS or PC. All scales Hardy Process Solutions 54 come standard in 12x2-in. and 24x24-in. sizes and range in capac- Helm Instrument Co. Inc. 53 ity from 33 lb to 1,300 lb (15 kg to 600 kg). With built-in communications, E-Scales reduce possible failure points and the cost of extra Hermary Opto Electronics Inc. 54, 56 splice-boxes and other network components. HMS Industrial Networks Inc. 22, 24, 55 Bench scale covers are stainless steel, and bases have no bear- Hubbell Inc. 20 ings or moving parts that can be damaged or wore out. E-Scales come standard with Hardy Process Toolbox, which includes Waver- IMPERX, Inc. 23, 54 saver, C2 calibration software, Webserver, and Rockwell Automa- Itoh Denki USA, Inc. 43 tion integration tools such as Faceplates and Add-on-Profiles. Linmot USA Inc. 29 Hardy Process Solutions Molex 6, 55 www.rockwellautomation.com/go/p-hardy Posital FRABA Inc. 52

RACO Manufacturing & Engineering Co. 55

Rockwell Automation Automation Fair 33 >> VersaView Thin Clients for Smart Manufacturing The VersaView 5200 thin clients from Rockwell Automation are Rockwell Automation Catalyst Award 50 designed for use with the company’s ThinManager software. Rockwell Automation Connected Enterprise 59 The software centrally manages content and visualization for

Rockwell Automation Solution Partner Program 17 modern industrial operations. It can help reduce downtime and maintenance by simplifying the management of all devices and users. Its SMC Corp. 19 location-based Relevance technology from Rockwell Automation can Softing, Inc. 49 deliver the right content, to the right worker, at the right time and place.

Southwire Co. 14 When used with the ThinManager software, the VersaView 5200 thin clients can start receiving information as soon as they are Spectrum Controls, Inc. 25 plugged in. Device configuration is not needed, resulting in faster Sytech Inc. 54 device replacement.

Teledyne DALSA 26, 27 Because information is stored on a server instead of locally, sensitive information is less likely to be lost if a device goes missing. The Tolomatic, Inc. 18 ThinManager software also provides multifactor user authentication, WITTENSTEIN, Inc. 2, 55 including biometric authentication using fingerprint scanning.

Woodward, Inc. 46 VersaView 5200 ThinManager Thin Clients Zebra Technologies Corp. 15 www.rockwellautomation.com/global/go/versaview5200

58 THE JOURNAL | October 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL

TJ1710_56_58_Products.indd 58 10/3/17 4:51 PM The Connected Enterprise Budget

Top performers Connect your Enterprise. achieved Help improve your performance. With top performers achieving 24% net margin improvement, 24% the world’s leading industrial and manufacturing companies reduce time to beneﬁt with better inventory management, net margin cycle times and quality control. improvement*

Learn more at www.rockwellautomation.com /c on n ec ted en ter p r i se

TJ1610_FPA.inddTJ1710_FPA.indd 3159 9/27/1610/3/17 11:24 4:55 PM DIALIGHT IS THE WORLD LEADER IN INDUSTRIAL LED LIGHTING LED INDUSTRIAL IN LEADER WORLD THE IS DIALIGHT DIALIGHT IS THE WORLD LEADER IN INDUSTRIAL LED LIGHTING LIGHTING LED INDUSTRIAL IN LEADER WORLD THE IS DIALIGHT O U R T E C H N O L O G Y D I F F E R E N T I A T I O N O I T A I T N E R E F F I D Y G O L O N H C E T R U O O U R T E C H N O L O G Y D I F F E R E N T I A T I O N N O I T A I T N E R E F F I D Y G O L O N H C E T R U O S E T S U S A P A R T T R A P A S U S T E S S E T S U S A P A R T T R A P A S U S T E S

Seamless Integration with Rockwell Automation Controllers Automation Rockwell with Integration Seamless Seamless Integration with Rockwell Automation Controllers Controllers Automation Rockwell with Integration Seamless allows site managers to consolidate control systems systems control consolidate to managers site allows allows site managers to consolidate control systems systems control consolidate to managers site allows and simplify maintenance procedures maintenance simplify and and simplify maintenance procedures procedures maintenance simplify and

Advanced Lighting Controls Lighting Advanced Advanced Lighting Controls Controls Lighting Advanced provides flexibility to group, dim and schedule lights schedule and dim group, to flexibility provides provides flexibility to group, dim and schedule lights lights schedule and dim group, to flexibility provides around the unique needs of your facility your of needs unique the around around the unique needs of your facility facility your of needs unique the around

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Integrated Design Integrated Integrated Design Design Integrated simple installation with a wide range of retrofit kits and extended and kits retrofit of range wide a with installation simple simple installation with a wide range of retrofit kits and extended extended and kits retrofit of range wide a with installation simple lifespan that virtually eliminates maintenance for up to 10 years 10 to up for maintenance eliminates virtually that lifespan lifespan that virtually eliminates maintenance for up to 10 years years 10 to up for maintenance eliminates virtually that lifespan

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