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J Railway Track Maintenance Tools Product Guide Contents J 2-3 Contents 4 History and Heritage 5 Standards & Features 6 In-House Testing Facilities INSULATED RAIL TRACK TOOLS 8 Insulated Open Jaw & Ratchet Spanners 9 Insulated Tee Drivers & A/M Impact Sockets 10 Insulated Tee Spanners 11 Insulated Tee Spanners & See-Tru 12 Insulated Hammers 13-15 Insulated Rail Manipulating Tools 16 Insulated Eclip Removal Tools 17 Insulated Slewing Bars & Crowbars 18 Insulated Rail Track Tools 19 Insulated Punches & Setts 20 Insulated Lifting Tools 21-22 Insulated Special Purpose Tools 23 Insulated Jack Handles 24 Insulated Ballast & Contractors Tools 25 Insulated Wheelbarrow 26-27 Insulated Trackside Vegetation Tools 2 www.jafcotools.com Contents J NON INSULATED RAIL TRACK TOOLS 28 Non-Insulated Open Jaw, Ratchet & Tee Spanners 29 Non-Insulated Hammers & Slewing Bars 30 Non-Insulated Rail Manipulating Tools 31 Non-Insulated Fast Clip & Rail Manipulating Tools 32 Non-Insulated Punches, Setts & Special Purpose Tools 33 Non-Insulated Lifting Tools 34 Non-Insulated Tunnel Lance & Tree Lopping System 35-36 Non-Insulated Ballast & Contractors Tools INSULATED HAND TOOLS 37-38 Insulated Hand Tool Kits 39-44 Insulated Hand Tools FURTHER INFORMATION 45 Product Updates 46 FlameAwear 4KA Coverall, Rail Specification J40 Boots 47 Roadshow Vehicle : Rail Approved Tools Jafco Product Guide For further information on our extensive product range please visit our Website www.jafcotools.com Or email our sales office [email protected] Jafco Tools Ltd. Access House, Great Western Street Wednesbury, West Midlands. WS10 7LE www.jafcotools.com 3 History & Heritage J Jafco Tools Ltd.. (established in 1981) Jafco is committed to continuous product development and we have conducted Jafco Tools Limited are renowned for the extensive research to produce our own high manufacture of specialist hand tools for specifications, ensuring that our specialised use in safety critical situations. tools are designed to deliver superior No one demands more from their tools than strength, performance & durability in all professionals who work in environments situations. where safety and performance are key. We are also extremely active in the field The majority of our extensive tool range of customer project development, we work features the significant advantages of closely with our clients to help them achieve Pultruded Fibreglass handles. their final product goals. Pultruded Fibreglass Handles Jafco handles exceed the relevant British Standards for Fibreglass. Fibres are electrical grade, tensioned, continuous and parallel, with over 70% fibre by mass. 4 www.jafcotools.com Standards & Features J There are two British Standards that cover insulated products BS 8020:2011 and BS EN 60900:2012 BS8020:2011 “insulated hand tools for work on or near conductor rail systems operating at voltages up to 1000 V a.c. or 1500 V d.c”. Tools such as shovels, spades, sledgehammers, crowbars and rail specific tools are covered by this standard. Jafco products that are BS 8020:2011 compliant are identified and tested in the following manner : The mechanical specifications of insulated tools shall conform to the relevant requirements of the appropriate British Standard for an uninsulated tool. BS EN 60900:2012 “hand tools for use up to 1000 V a.c. and 1500 V d.c”. Tools such as screwdrivers, sockets and pliers are covered by this standard. Marking Legibly and permanently marked with the following : • Manufacturer’s name or trade mark or other identification • Unique batch alpha code • Year of manufacture • Double triangle symbol with working voltage • BS Number of the relevant standard Key Features Electrical • Tested to 10000V a.c. • Pre-conditioned tool type test • Pre-conditioned material type test • Routine test of all finished tools Mechanical Conformance with relevant: • British Standards for tools • Rail industry specifications • Additional strength and deflection requirements Certification • All materials/tools marked 1000V • Unique marking for full traceability www.jafcotools.com 5 In-House Testing Facilities J Testing Jafco Pre-Tested Component Warehouse Type test : carried out on at least 3 insulating hand tools that are representative of the tool category. Temperature test : Materials & Finished Product : Cooling chamber for 2 Hours at (-20) °c Heat Chamber for 2 Hours at (70) °c Abrasion test : Soaking / Pre-Conditioning Materials Over-guard & Under guard material has to be of a suitable hardness to ensure durability Grip adhesion test : If applicable Handle pull apart test Handle bend test Insulation bond test Abrasion Testing Hardness Testing Electrical test : Insulating material : A voltage of 10 kVa a.c.(r.m.s) 50 Hz is applied continuously for 3 minutes with no electrical breakdown and the leakage not exceeding 1mA. In all cases this test is carried out after conditioning (soaking for 24hrs and wiping dry) Static Load Testing Electrical test : Finishing tool : A voltage of 10 kVa a.c.(r.m.s) 50 Hz is applied continuously for 3 minutes with no electrical breakdown and the leakage not exceeding 1mA. This is carried out whilst the tool is immersed in tap water up to a level of 24mm from the nearest non-insulated part of the tool. Flammability test : Electrical Testing Facility on one sample of each different insulating materials. Routine test : Carried out on all finished insulated hand tools • Visual check • Electrical test – no conditioning and the duration of the test is 1 minute. Sample test : Insulating material one sample from each batch. Marking and Tracability Finished Product Tested as per the type tests – sample size for testing would depend on the batch size. Jafco Tools batch sizes would mean the number of pieces for sample testing would be typically 5 pieces. Records of all the tests that are carried out are kept for a minimum of 7 years. 6 www.jafcotools.com Rail Track Tools Insulated and Non-Insulated Jafco is the major supplier in the U.K. of insulated and non-insulated railway track maintenance tools. The Jafco track tool range has been developed over many years, in partnership with London Underground and Network Rail (formerly British Rail). Designed for working on or near live electrified track systems and non-electrified track conditions. Insulated track tools conform to BS 8020:2011 (See pages: 5 & 6 for Standards, Features and In-House Testing Facilities) www.jafcotools.com 7 Insulated Open Jaw & Ratchet Spanners J 6 Not to scale 1 2 4 3 5 7 8 9 10 / 10a 11 / 11a 12 / 12a 13 Insulated Rail Spanners Insulated Rail Spanners Insulated Rail Spanners No. Codes Description No. Codes Description No. Codes Description Catalogue Code example : FBP158/O Run-On Fishbolt Spanner for 1.5/8” Sq. Ratchet Spanner - Reverse Lever on FBRO/O RSL158/O Key: BR/NR Catalogue Code example : 39/052052 nuts - Overall Length 15” Open Jaw Head (Hall) for 1.5/8” Sq. nuts 6 39/052072 11 39/052307 L/U Catalogue Code example : LU610/9535 (Straight) 20mm head thickness - Overall Length 36” FBP158/O FBCN/O Check Rail Fishbolt Spanner for 1.5/8” Ratchet Spanner - Reverse Lever on G/P Patrolman’s Fishbolt Spanner for RSL134/O 39/052052 39/052071 Sq. nuts - Overall Length 35” Open Jaw 11a Head (Hall) for 1.3/4” Sq. nuts 1.5/8” Sq. nuts - Overall Length 36” LU610/9614 1 7 (Straight) 20mm head thickness - Overall Length 36” FBP158/OU Open Jaw (Straight) FBCL/O LU610/9535 LU610/9562 - for use on nuts inside the check rail Reversible 3/4” Shallow Depth Switch RD3436R/O Ratchet Drive ‘A’ Chair Fishbolt Spanner for 1.3/4” FBMP/O Patrolman’s Multi-Purpose Fishbolt 12 FBAC/O Sq.nuts with slimmer head Spanner for 1.5/8” & 1.7/8” Sq. nuts 0111/120345 - Overall Length 36” 3/4”- 1” Adaptor 2 39/052305 LU610/9708 - Overall Length 36” Open Jaw 8 - Overall Length 995mm Available - Head thickness 22mm FBMPL/O - Designed for Occasional use to knock Reversible 3/4” Shallow Depth Switch RD34R/O LU610/9746 in keys Ratchet Drive Block Joint for insulated block joints 12a 0111/120346 BJ48/O (London Underground) Overall Length FBC178/O Fishbolt Spanner for Conductor Rail - Overall Length 48” 3/4”- 1” Adaptor 3 LU610/9764 LU610/9690 48” 1.7/8” AF Open Jaw - Head marked 9 39/052029 - 1.7/16” AF Open Jaw - Cranked Available BJ RSR158/O FBS48HX/O First Bolt Installation Socket Spanner Ratchet Spanner Reversible 13 G/P Patrolman’s Fishbolt Spanner for 39/052306 39/052312 - Overall Length 38” FBP134/O 10 - Remote Switching (Lowell) for 1.5/8” 4 1.3/4” Sq. nuts - Overall Length 36”Open RSR158/OU 39/052051 Sq. nuts Overall Length 38” Jaw (Straight) LU610/9650 Ratchet Spanner Reversible FBP134/OU Crossing Spanner for 1.3/4” Sq. nuts RSR158H/O 5 - Remote Switching (Lowell) for 1.5/8” LU610/9540 - Overall Length 48” Modified Jaw 10a LU610/9521 Hx. nuts Overall Length 38” 8 www.jafcotools.com Insulated Tee Drivers & A/M Impact Sockets J 1 / 1a 3 4 2 5 6 7 8 9 10 Insulated Tee Drivers & Insulated Tee Drivers & A/M Impact Sockets A/M Impact Sockets No. Codes Description No. Codes Description Catalogue Code example : DH2218/O 1" Drive x 39mm Hexagon Impact Key: IS25HX/39 BR/NR Catalogue Code example : 94/008038 6 Socket for Euro Rail Fastenings DH2218/O Drive Handle 22mm dia. Spigot 1" Drive x 1.3/8" (35mm) Square 1 IS25SQ/35 94/008038 - Overall Length 18" (450mm) 7 Impact Socket DH2224/O Drive Handle 22mm dia. Spigot 1" Drive x 1.3/16" (30mm) Square 1a IS25SQ/30 94/008037 - Overall Length 24" (600mm) 8 Impact Socket Tee Driver No.2 - 3/4" (19mm) Sq. 3/4" Drive x 1" (25mm) Bi-Square 2 TD234/O Torque 170lbs ft (225Nm) IS19BQ/25 9 Impact Socket - Overall Length 30" Tee Driver No.4 - 3/4" (19mm) Sq.
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