Executive Summary in English for Proposed Expansion of Cast Iron Casting Product at Kulgachia, P.O Mahishrekha, P.S Uluberia &Am

M/S. CRESCENT FOUNDRY

COMPANY PRIVATE LIMITED

Executive Summary in English for Proposed Expansion of Cast Iron Casting Product at Kulgachia, P.O Mahishrekha, P.S Uluberia & District – Howrah, West Bengal. JANUARY, 2020

Kadam Environmental Consultants www.kadamenviro.com

Environment f or Development

E: [email protected]; T:+91-265-6131000 CRESCENT FOUNDRY COMPANY PROPOSED EXPANSION OF CAST IRON CASTING PRODUCT AT KULGACHIA, PRIVATE LIMITED. P.O MAHISHREKHA, P.S ULUBERIA, DISTRICT – HOWRAH, WEST BENGAL EXECUTIVE SUMMARY

1.1 PROJECT DESCRIPTION

Crescent Foundry since 1982, has been exporting to over 50 countries which includes USA, Canada, Norway, Sweden, Denmark, Finland, UK, Portugal, Spain, France, Germany, Austria, Italy, Greece, Czech Republic, Cyprus, Oman, Kuwait, Qatar, UAE, Bahrain, South Africa, Singapore, Chile, Uruguay, Australia, New Zealand, Peru, Poland, Russia, Estonia, Mauritius, Sri Lanka, Colombia, South Korea, Morocco, Kenya, Angola, Japan, Tanzania. CFCPL also caters to the Indian market.

With a production capacity of 75,000+ MTPA between grey and ductile iron castings CFCPL cater to sectors like:

 Automotive  Agricultural  Hydraulic  Compressors  Railways  Pump & Valve  Construction and Material Handling

M/s. CFCPL is planning to expand the production capacity of cast iron casting production from 1900 MT/Month to 8333 MT/Month.

The project is classified as Category “B” project. As per the EIA notification dated 14th September, 2006, as amended till date, the proposed project falls in Project / Activity: 3(a).

1.1.1 Proposed Project

Plot area of the proposed project consists of 27,838 m2. The proposed project cost is estimated to be around INR 82 Crore for additional investment.

Production capacities for the products in which expansion is proposed are provided in Table 1

Table -1: Production Capacities for the Products in which Expansion is proposed

Sr. Quantity in MT/Month Name of Product No. Existing Proposed Total 1 Iron Casting / Month 1900 6433 8333

1.1.2 Utilities

For the proposed project, utilities & fuel required are provided in Table 2.

Table 2: List of Existing & Proposed Utilities S. Unit of Name of Utility Existing Proposed Total Source No. Measurement 1 Water KLD 23 16 39 Ground water Wastewater 2 generation and KLD 13 6 19 Septic tank and soakpit disposal Power 3 KVA/Day 1300 9500 10800 WBSESCL requirement 4 Fuel MT/Month 320 777 1097 Hard coke CRESCENT FOUNDRY COMPANY PROPOSED EXPANSION OF CAST IRON CASTING PRODUCT AT KULGACHIA, PRIVATE LIMITED. P.O MAHISHREKHA, P.S ULUBERIA, DISTRICT – HOWRAH, WEST BENGAL EXECUTIVE SUMMARY

S. Unit of Name of Utility Existing Proposed Total Source No. Measurement 5 HSD Lit/hr 32 32 64 6 LPG Kg/hr 150 - 150 No addition

1.1.3 Manpower

Existing manpower employed at the operational site is 400 nos. Additional manpower required for proposed expansion would be 400 nos. So total manpower would be 800 nos.

1.1.4 Air Emissions

 Point Source Emissions: SPM, SO2 & NOx from flue gas stacks attached to boilers & DG set. SPM,

SO2, NOx, and CO from flue gas and other process stacks/vents;

1.1.5 Noise Sources

Noise generation sources are the heavy machinery like DG Set, Boiler, and grinding operation etc. & vehicular movement for transportation of raw materials and Products.

1.1.6 Hazardous & Other Solid Waste

The following hazardous/solid wastes will be generated due to proposed expansion:

 Hazardous Waste: Paint slag waste  Non-Hazardous Waste: Foundry return and slag & dust.  Small amounts of e-waste and scrap.

These will be managed as per the applicable Rules, mainly, Hazardous Waste (Management, Handling, Storage and Transboundary) Rules 2016.

1.2 DESCRIPTION OF THE ENVIRONMENT

1.2.1 Study Period, Area & Monitoring/Sampling Locations

Baseline monitoring study and surveys of the study area have been carried out in winter season 2018-19 within 10 Km radius of the project site.

Air monitoring was carried out at 10 locations. Noise measurement was carried out at 9 locations. Surface water samples from 9 locations, ground water samples from 9 locations and soil samples from 9 locations were collected and analysed.

1.2.2 Land Use and Land Cover

Land use of study area is classified as Agricultural land (~ 46.10%), Vegetation cover (~33.08%), Built-up Land & Habitation (~ 11.19%), Water bodies (~ 8.69%) & Waste land (~ 0.97%).

1.2.3 Meteorology

As per the long-term climatological tables (1981-2010) published by Indian Meteorological Department (IMD) for Uluberia (Station ID: 42805), during winter season, the mean average temperature recorded was 36.5 oC with mean max 39.1 oC and mean min 34.0 oC. The mean average relative humidity recorded was 69.1 % with mean maximum humidity of 70.6 % and mean minimum of 67.4 %. Meteorological data CRESCENT FOUNDRY COMPANY PROPOSED EXPANSION OF CAST IRON CASTING PRODUCT AT KULGACHIA, PRIVATE LIMITED. P.O MAHISHREKHA, P.S ULUBERIA, DISTRICT – HOWRAH, WEST BENGAL EXECUTIVE SUMMARY shows that mean average wind speed during study period are 2.6 m/s. during study period wind blows mostly from NW direction.

1.2.4 Ambient Air Quality

The broad findings of the ambient air quality monitoring are:

3  At various locations, average concentration of PM10 was observed to be varying from 73 µg/m to 127 3 µg/m , it is also noted that average PM10 values have exceeded NAAQS at four locations. 3  An average concentration of PM2.5 levels was observed to be in range of 34 to 72 µg/m , it is also

noted that average PM2.5 values have exceeded NAAQS at five locations; 3 3  The average concentration of SO2 (4.9 – 11.8 µg/m ), NOx (24.4 – 37.9 µg/m ), & CO (0.42 – 0.67 mg/m3) are within permissible limits as prescribed by CPCB.

1.2.5 Noise Levels

 Noise level varied from 53.6 dB (at Mahishrekha Village) to 64.7 dB (At Project Site) during day time and 43.1 dB (at Mahishrekha Village) to 59.8 dB (At Project Site) during night time.  Noise level is within the CPCB standards.

1.2.6 Water Quality

Surface water

Based on analysis results and above observations the quality of ponds can be compared with Class C as per classification of inland surface water standard and water can be used for drinking water source with conventional treatment followed by disinfetion.

Ground water

The chemical quality of ground water shows considerable variation.

 TDS is within the permissible limit in all the sampling location and value ranges from 368 mg/l to 740 mg/l.  Electrical Conductivity values appears to be higher side in GW 1, GW5, GW 6, GW 7 and GW 8  Total Hardness s found above the acceptable limit in all sample except GW 5  Total alkalinity is also found above the acceptable limit in all samples  Total Nitrogen is also found above the acceptable limit in GW 1 and values rages form 0.24 mg/l to 1.01 mg/l.  Total coliforms is 7.8 count /100 ml and 33 count /100 ml were found in GW 4 and GW 9 samples respectively,  Faecal Coliforms is 33/100 ml count is found in GW 9

The presence of Total nitrogen and faecal coliform & total coliform in groundwater indicates hydraulic connection between top soil layer with underneath groundwater environment and consequent leaky conditions of aquifers.

1.2.7 Soil Quality

It is observed that at different locations:

The analysis of physicochemical properties of soil samples collected from the site as well as surrounding area indicated that porosity ranged from 48 – 58 % and WHC varied from 38.89 – 55.59 %, while permeability ranged from 2.56 – 25.80 mm/hr. The moderate porosity and WHC and low permeability was on account of sandy loam to clay loam texture of soils. The EC (0.128 – 0.909 dS/m) and ESP (2.71– 3.98) CRESCENT FOUNDRY COMPANY PROPOSED EXPANSION OF CAST IRON CASTING PRODUCT AT KULGACHIA, PRIVATE LIMITED. P.O MAHISHREKHA, P.S ULUBERIA, DISTRICT – HOWRAH, WEST BENGAL EXECUTIVE SUMMARY were well within the safe limits of <0.8 dS/m and 15, respectively, except one sample from Kashmad, which slightly showed higher EC. The soils were acidic (pH <6.5) to alkaline (pH>7.8 – 8.50) due to predominance of sodium. Among water soluble cations predominance of Na (0.34 to 0.91 g/kg) was seen followed by Mg (0.15 to 0.57 g/kg), Ca (0.08 to 0.29 g/kg) and K (0.04 to 0.15 g/kg.

1.2.8 Biological Environment

There is no Biosphere Reserve, Tiger / Elephant Reserve, Migratory Corridors falls in the project study area of 10 km radius.

In buffer zone, total 132 species of flora were reported from the study area. Trees were dominant life form and reported with maximum 58 species, followed by herbs 35 species, shrubs 18 species and climbers 15 species while grasses with 06 species.

Buffer zone of the proposed site; a total of 53 faunal species were reported based on field observations, literature survey and consultation with local people including 08 species of mammals, 05 species of reptiles, 38 species of birds,12 species of Butterflies and 5 species of fishes were reported. No Schedule I species was observed during the survey of the study area

1.2.9 Socio-Economic Environment

The summary of the social survey for the study area is provided below:

The statistics regarding the human population and the number of dwelling units of villages in the study area indicates that there are 282 villages and Census town 26 in the study area.

There are total 1,41,261 households are covering 6,62,158 persons in the Study area with male population of 3,39,625 and female population of 3,22,533 indicating a gender ratio of 950 and household size of average 5 members. The national sex ratio in India is 940 as per latest reports of Census 2011, this indicates good gender equality, than nationwide averages.

According to the census 2011, it is revealed that 0.18% of the study area population belongs to Schedule Tribe communities, 19.48% population belongs to Schedule caste and rest other communities.

The literacy rate in the study area, as per the Census of India 2011 is about 70.28% which is less as compared to the State literacy rate i.e. 76.26%. Wherein male literacy rate is 74.14% and 66.21% women are literate in the study area.

Primary health centre and sub centre is available in surveyed villages. Most of the households in the study area have sufficient sanitation facilities.

1.3 ANTICIPATED ENVIRONMENTAL IMPACTS AND MITIGATION MEASURES

1.3.1 Air Environment

Dispersion modelling (using “AERMOD” modelling software) was carried out for point sources. This indicates:

3 3 3  Maximum predicted GLCs are PM10 (5.12 µg/m ), SO2 (13.46 µg/m ), NOx (17.32 µg/m ),  It is also noted that average baseline is already above the specified norms of CPCB for ambient air quality.

Mitigation Measures for Air Quality Impacts:

 Adequate stack height will be provided to DG sets and furnaces n unit.  Proper operating procedures will be followed during startup and shutdown; CRESCENT FOUNDRY COMPANY PROPOSED EXPANSION OF CAST IRON CASTING PRODUCT AT KULGACHIA, PRIVATE LIMITED. P.O MAHISHREKHA, P.S ULUBERIA, DISTRICT – HOWRAH, WEST BENGAL EXECUTIVE SUMMARY

 Proper PPE like dust masks will be provided to workers and its use ensured;  Regular Work place monitoring will be done.

1.3.2 Noise Environment

The sound pressure levels were predicted using “Soundplan” modelling software. This indicates:

 Maximum increase of 0.0 to 1.3 dB during the night time is expected;  It is also noted that incremental noise at all villages will continue to be well within specified norms of CPCB.

Mitigation Measures for noise related impacts:

 Ear plugs & ear muffs will be provided to workers working in high noise sections and its use shall be ensured;  Acoustic enclosures will be built-in with equipment by technology provider.  Imposing speed limits on transportation vehicles near village habitations.

1.3.3 Water Environment

Following mitigation measures will be implemented to minimize the impact on the water environment:

 During construction phase, sewage will be disposed into soak pit and septic tank. Regular cleaning will be carried out.  Fuel storage and handling area will have proper bunds and dyke walls as applicable so that contaminated run-off cannot meet the storm-water line. In case of leakage, leaked fuel/chemical shall be immediately transferred to the spare tank;  Use of PPE’s during the collection, storage, handling and treatment of liquid waste.  Rainwater harvesting shall be carried out.

The overall impact on surface water quality will be negligible by following all precautionary measures as mentioned in mitigation measures.

1.3.4 Land Environment

Since, no additional land is being purchased / acquired for the proposed project, there will not be any change in landuse due to the proposed project.

Following mitigation measures will be implemented to minimize the impact on the land environment:

 Approved and standard designs will be procured from well-established technology suppliers to meet environmental standards;  Trucks carrying coal will be covered with tarpaulin sheet;  Storage area with proper flooring will be ensured;  Hazardous wastes will be stored in identified area. Spill control mechanisms will be followed in case of any leakages. Generated hazardous waste will be disposed off as per applicable Hazardous waste rules, as amended till date;  All the safety measures related to production, compression & storage of chlorine will be in place;  It will be ensured that all proper care is taken to avoid any leaching. If by any chance soil gets contaminated. It will be remediated.

Consequently impacts on land and soil will be negligible. CRESCENT FOUNDRY COMPANY PROPOSED EXPANSION OF CAST IRON CASTING PRODUCT AT KULGACHIA, PRIVATE LIMITED. P.O MAHISHREKHA, P.S ULUBERIA, DISTRICT – HOWRAH, WEST BENGAL EXECUTIVE SUMMARY

1.3.5 Biological Environment

Greenbelt Development

Since the project is expansion. In the existing premises, green area of 117.64 m2 is already developed. Additional around 9186.54 m2 will be developed at Plot no. F/F2, Modern Foundry Park on Amta Road, Ranihati, Howrah, located at a distance of 28 Kms from the site and CFCPL is also trying to purchase another land at mouza- Mahishrekra and mauza- abhirmpura P.S Uluberia, Howra having J L No 13 contain in various daags, being RS daags no 210, 219, 211, 213, 214, 215, 932, 933 and part of 216 which is very adjacent ot proposed site, as no additional land available at site for greenbelt development.

1.3.6 Socio-Economic Environment

While assessing the socio-economic and sociological impact including health impacts to surrounding population, it is estimated that the upcoming project will bring job opportunities for the local people.

1.4 ENVIRONMENTAL MONITORING PROGRAM

Expenditure to be incurred by CFCPL on environmental monitoring and management shall include capital cost of ~ INR 1,11,000 and INR 1,80,190 recurring cost (annually). Various environmental parameters to be monitored are tabulated in Table3

Table 3: Post EC Environment Monitoring Plan S. Environmental Component / Frequency of monitoring Location No. Parameter Furnaces, DG set, Diesel engine, 1 PM, SO , NO – Flue gas stack Half Yearly 2 x Paint line stacks Eight locations within Main Plants 2 Noise levels Half Yearly and Utilities Area

3 Quantity of water consumed Daily Main Intake point

Ambient air parameter specified by 4 Half Yearly As specified in consent WBPCB in the consent Once a Season / Before 5 Soil analysis for EC, pH and ESP At Site plantation

6 Tree Counts Yearly Within greenbelt area

1.4.1 Corporate Environmental Responsibilities (CER)

Based on the need of the community and proper assessment, CFCPL will do socio-economic development activities towards community welfare in the field of Education, Drinking Water Supply, Sanitation, Primary Health Care, Infrastructure Facilities, and Plantation in Community in the study area.

As per office memorandum dated 01st May, 2018 of MoEF&CC, CER budget of INR 82 Lakha i.e. 1.0% of project cost INR 82 crores has been earmarked towards community development program in the study area. Activities based on the yearly need based assessment will be taken up. CRESCENT FOUNDRY COMPANY PROPOSED EXPANSION OF CAST IRON CASTING PRODUCT AT KULGACHIA, PRIVATE LIMITED. P.O MAHISHREKHA, P.S ULUBERIA, DISTRICT – HOWRAH, WEST BENGAL EXECUTIVE SUMMARY

1.5 PROJECT BENEFITS

 Employment potential for semi-skilled and unskilled workers will be generated during the construction phase and indirect employment opportunities for transporters of raw material, fuel and product during the operational phase.  Project has various locational benefits like availability of coal from nearby area in the region;  Site is well connected with ports, highway and railway;  There will be increase in some scale businesses like tea stall, catering services/hotels, grocery, confectionery, sweet marts, cycle shop etc. around the project area.  Increasing other business opportunities for local people as there will be scope of hiring vehicle like tractors & trolleys, bulldozers, JCB, excavators during construction and operation phase of the project.

1.6 ENVIRONMENT MANAGEMENT PLAN

Environmental Monitoring Plan for suggested mitigation measures and monitoring plan will include:

 Review of Compliance of EMP, EC & statutory conditions in the management meeting;  Preparation and timely submission of required statutory reports;  Proper hazardous waste inventory accounting by HSE department;  Monitoring for reduction in air emissions, effluent generation, generation of hazardous waste quantity by concerned department heads as per QMS to be developed by CFCPL;  Reviewing time bound action plan for imparting training to drivers and availability of TREM cards;  Reviewing annual performance of EHS in board meeting.

An Environmental Management Cell with adequate professional expertise and resources shall be established to discharge responsibilities related to environmental management including statutory compliance, pollution prevention, environmental monitoring, etc.