Intrepid Multifuel Model 1695 Parts Item Description Part8/02 Number Item Description Part Number 53

The Intrepid Multi-Fuel Heater

Model 1695CE

Homeowner’s Installation and Operating Manual

For use in Europe

0970 Intrepid Multi Cover 1/01

SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, OPERATED AND MAINTAINED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.

Do Not Discard This Manual: Retain for Future Use 2000970 7/08 Rev. 8 Vermont Castings Intrepid Multi-Fuel Welcome

Congratulations on your choice of a Vermont Castings Intrepid Multi-Fuel Heater. With this purchase, you made a commitment to make the hearth a place of warmth, beauty and comfort in your home. At Vermont Castings we share that joy and appreciation for the hearth, and we show it in all our cast-iron stoves and fireplaces. As you become acquainted with your new stove, you will find the aesthetic appeal of cast iron is matched by its superb capacity to absorb and radiate heat. Also, Vermont Castings products are among the cleanest-burning wood stoves and fireplaces available today. And, as an owner of a Vermont Castings stove, you are making a strong statement for pollution-free energy. But clean burning depends on both the manufacturer and the operator. Please read this manual carefully to understand how to properly operate your stove. At Vermont Castings, we are equally committed to your satisfaction as a customer and that is why we maintain an exclusive network of the finest dealers in the industry. Chosen for their expertise and dedication to customer service, our dealers are factory-trained and know each Vermont Castings products in detail. Feel free to contact your Authorized Vermont Castings Dealer anytime you have question about your stove or its performance. We have built your Intrepid Multi-fuel stove with the utmost care. With normal use and proper care, it will provide you with many years of service. This manual contains valuable instructions on the installation and operation of your Vermont Castings stove. You will also find useful information on assembly and maintenance procedures. We urge you to read the manual thoroughly and to keep it as a reference.

Sincerely, All of us at MHSC

Save These Instructions For Future Reference

Table of Contents Ask your Vermont Castings dealer how these installation accessories can enhance the versatility, Speciﬁcations ...... 3 appearance, and safety of your Intrepid Stove. Installation ...... 4 • Bottom Heat Shield Assembly ...... 11 • Rear Heat Shield Operation ...... 12 • Chimney connector heat shields • Heavy-gauge enamel pipe to match the Draft Management ...... 16 stove’s color Maintenance ...... 18 • Warming shelves, in plain black or matching Replacement Parts ...... 22 enamel colors Warranty ...... 27 • Short legs • Outside air kit

2 2000970 Vermont Castings Intrepid Multi-Fuel Speciﬁcations Intrepid Multi-Fuel, Model 1695CE, 1696CE, 1697CE

Wood Smokeless Fuel2 Width (leg-to-leg) ...... 546 mm (21¹⁄₂”) Nominal heat output 7.5 kW1 6.4kW1 Depth (leg-to-leg) ...... 349 mm (13³⁄₄”) (25,500 BTU/hr) (21,750 BTU/hr) Height to top of flue collar: Minimum flue draught 12 Pa 12Pa with regular legs ...... 635 mm (25”) top exit (0.048” WG) (0.048”WG) ...... 610 mm (24”) rear exit Mean flue gas temp 245°C (473°F) 272°C (522°F) Efficiency (space heating) 76% 70.5% with optional short legs ...... 535 mm (21”) top exit Fuel size/type 406 mm wood Smokeless fuel ...... 500 mm (19³⁄₄”) rear exit Flue mass gas flow 7.1 g/s 9.2 g/s 1. This value can vary depending on how the stove is operated, the type and moisture content of the fuel CO Emissions (@ 13% O2) 6900 ppm 5200ppm Area heated ...... Up to 92 sq. m (1000 sq. ft.)1 used, as well as the design, construction and climatic location of your home. Figures shown are based on Loading ...... Front or top nominal fuel consumption obtained under laboratory Chimney connector ...... 152 mm (6”) diameter conditions and on average efficiencies. Chimney flue size ...... 152 mm (6”) minimum 2. This stove is approved for use with processed coal Flue exit position ...... Reversible, top or rear fuels generally known as smokeless. Ask your dealer Primary air ...... Manual set, thermostatically maintained which fuels are acceptable in your area. Ash handling system ...... Removable ash pan Glass panels ...... High temperature ceramic Weight ...... 101 kg (233 lbs.)

508 mm (20") DRAWINGS NOT TO SCALE

546 mm (21��")

540 mm 21��") 32 mm (1��") 540 mm (21��") 457 mm (18")

CL 635 mm (25") 641 mm (25��") 533 mm Top exit (21") flue collar height

181 mm (7��")

546 mm (21��") 349 mm 13��") 0970

Fig. 1 Intrepid Multi-fuel Heater dimensions.

2000970 3

0970 Intrepid multi specifications 1/01 Vermont Castings Intrepid Multi-Fuel

Installation

SAFETY NOTICE: IF YOUR STOVE IS NOT PROP- When poor draft is caused by a low infiltration rate, ERLY INSTALLED, A HOUSE FIRE MAY RESULT. opening a ground floor window on the windward side TO REDUCE THE RISK OF FIRE, FOLLOW THE of the house and in the vicinity of the stove will usually INSTALLATION INSTRUCTIONS. CONTACT LOCAL alleviate the problem. BUILDING OR FIRE OFFICIALS ABOUT RESTRIC- Another solution is to install a permanent outside air TIONS AND INSTALLATION INSPECTION REQUIRE- supply to the stove and/or room. In some areas, in MENTS IN YOUR AREA. fact, bringing air for combustion from outside the home Before you begin an installation, review your plans to directly to the air inlet of the stove is required for new see that: construction. • Your stove and chimney connector will be far An outside air supply is not affected by pressure varia- enough from combustible material to meet all clear- tions within the house, and improved stove perfor- ance requirements. mance often results. An Outside Air Adapter Kit #33258 • The floor protector is large enough and is construct- for the Intrepid II is available from your local Vermont ed properly to meet all requirements. Castings dealer. • You have all necessary permits from local authori- What Kind of Chimney to Use ties. Your local building official is the final authority for ap- Your Intrepid Multi-fuel must be connected to a code- proving your installation as safe and determining that it approved masonry chimney with a flue liner, to a relined meets local and state codes. masonry chimney that meets local codes, or to a prefabricated metal chimney. Whatever kind you use, the The metal label permanently attached to the back of chimney and chimney connector must be in good condi- every Vermont Castings stove indicates that the stove tion and kept clean. Figure 2 shows the two chimney has been tested to current standards. The test stan- types. dard EN13240:2001 + A2:2004 for Europe. Clearance and installation information also is printed on the label. A prefabricated double- When the stove is installed according to the information wall insulated chimney both on the label and in this manual, local authorities in most cases will accept the label as evidence that the installation meets codes and can be approved. However, codes vary in different countries. Before starting the installation, review your plans with the local building authority. You local dealer can provide any ad- A tile-lined ditional information needed. masonry IMPORTANT: Failure to follow these installation chimney instructions may result in a dangerous situation, including a chimney or house fire. Follow all instructions exactly, and do not allow makeshift compro- ST241 mises to endanger property and personal safety. Fig. 2 Standard chimney types. All local regulations, including those referring to If you use an existing masonry chimney, it must be national and European standards, need to be com- inspected to ensure safe condition before the stove ST241 plied with when installing this stove. is installed. Your localchimney professional types chimney sweep, Outside Air building inspector, or12/13/99 fire department djt official will be able to inspect the chimney or provide a referral to someone In some modern, super-insulated homes, there is not who can. enough air for combustion because of insufficient air The flue and chimney design must meet requirement infiltration into the building. Such air enters a home J2, Part J of the building regulations 2000 (Combustion through unsealed cracks and openings. Kitchen or bath Appliances and Fuel Storage Systems). exhaust fans can compete with the stove for available air and compound the problem.

4 2000970 Vermont Castings Intrepid Multi-Fuel

Connecting Flue Pipes Masonry Chimneys Connector pipes should meet the requirements of the An inspection of the chimney must confirm that it has building regulations. This can be achieved by the use a lining. Do not use an unlined chimney. The chimney connecting fluepipes included in the following catego- should have no cracks, loose mortar, other signs of ries: deterioration, or blockage. Repair any defects before a) Vitreous enamelled steel pipe complying with BS using the chimney with your stove. 6999: 1989 (1996); Seal any unused openings in an existing masonry chim- b) Pipes made from stainless steel as descirbed in BS ney with masonry to the thickness of the chimney wall, EN 1008-1:1995 grades 1.4401, 1.4404, 1.4432 or and repair the chimney liner. Openings sealed with pie 1.4436 with flue wall thickness of at least 1 mm; plates or wallpaper are a hazard; seal them with mortar c) Mild steel fluepipes complying with BS 1449: Part 1: or refractory cement. In the event of a chimney fire, 1991, with a flue wall thickness of at least 3 mm; flames and smoke may be forced out of these unused d) Cast iron fluepipes complying with BS 41: 1973 thimbles. (1998). The chimney should be thoroughly cleaned before use. Flue Pipes with a spigot and socket joint should be A newly-built masonry chimney must conform to the fitted with the socket facing upwards, to contain con- standards of your local building code or, in the absence densates and moisture within the flue. Joints should be of a local code, to a recognized national code. Masonry made gas tight using proprietary jointing accessories, chimneys must be lined, either with code-approved ma- or, where appropriate, by packing joint with noncombus- sonry or precast refractory tiles, stainless steel pipe, or tible rope and fire cement. a code-approved, “poured-in-place” liner. The chimney’s Double-wall chimney connectors must be tested and clean-out door must seal tightly. listed for use with solid-fuel burning appliances. Sin- Prefabricated Chimneys gle-wall chimney connectors should be made of 24 gauge or heavier steel, and should be 152 mm (6”) in These should be an internal diameter of 150 mm (6”) diameter. Do not use galvanized connector; it cannot and be of the twin wall insulated construction that has withstand the high temperatures that can be reached by been approved for solid fuel use (e.g. Rite Vent ICS of smoke and gases, and may release toxic fumes under ICID Lite Chimney Systems). Diameters over 200 mm high heat. (8”) are not recommended due to the large cross-sec- If possible, do not pass the chimney connector through tion causing excessive cooling of the flue gases. a combustible wall or ceiling. If passage through a com- DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE bustible wall is unavoidable, refer to the section follow- SERVING ANOTHER APPLIANCE. ing on Wall Pass-Throughs. Do not pass the chimney connector through an attic, a closet, or any similar con- Chimney Size cealed space. The whole connector should be exposed An Intrepid Multi-fuel is approved for venting into a and accessible for inspection and cleaning. masonry chimney with a nominal flue size of 203 x 203 In horizontal runs of single-wall chimney connector mm (8” x 8”), and into a round flue size of 152 mm (6”). without protective shields, maintain a clearance of at It may not be vented into larger chimneys without a liner least 660 mm (26”) from the ceiling. to reduce the effective flue size to 152 mm (6”) diam- Keep the horizontal run of chimney connector as short eter. Larger chimneys must have their flues relined for and direct as possible, with no more than one 45 proper stove performance. degree elbow. The maximum total length of chimney Accessories to make the connection between stainless connector should not exceed 2.4 m (8’). steel chimney liners and your Intrepid II are available In cathedral ceiling installations, extend the prefabricat- through your local dealer. ed chimney down to within 2.4 m (8’) of the stove. Chimney Connector Guidelines SAFETY NOTE: ALWAYS WEAR GLOVES AND PRO- TECTIVE EYEWEAR WHEN DRILLING, CUTTING OR Chimney connector is the double-wall or single-wall JOINING SECTIONS OF CHIMNEY CONNECTOR. pipe that connects the stove to the chimney. The chimney is a masonry or prefabricated structure that enclos- Double-wall Chimney Connector es the flue. Chimney connectors are used only to make Information on assembling and installing double-wall the connection from the stove to the chimney. connector is provided by the manufacturer of the double-wall pipe. Follow the manufacturer’s instructions exactly as you assemble the connector and attach it to

2000970 5 Vermont Castings Intrepid Multi-Fuel the stove and chimney. Using connectors and chim- These adaptors are designed so the top end will fit neys from the same manufacturer makes the assembly outside the inner wall of the chimney, and the bottom and installation straightforward. end will fit inside the first section of chimney connector. When assembled in this way, any soot or creosote fall- NOTE: For installations using double-wall con- ing from the inner walls of the chimney will stay inside nectors, minimum clearances must conform to the the chimney connector. listed clearances in the clearance chart on Page 9. Securing the Single-wall Connector to a Single-wall Chimney Connector Masonry Chimney • Beginning at the flue collar of the stove, assemble For masonry chimneys, both freestanding and fireplace the chimney connector. Insert the first crimped end chimneys may be used for installation of your Intrepid into the stove’s flue collar, and keep each crimped end Multi-fuel. pointing toward the stove. Using the holes in the flue Freestanding Chimney Installations collar as guides, drill 1/8” (3 mm) holes in the bottom of If the chimney connector must pass through a combus- the first section of chimney tible wall to reach the chimney, follow the recommenda- connector and secure it to tions in the Wall Pass-through section that follows. the flue collar with three The opening through the chimney wall to the flue (the #10 x 1/2” sheet metal “breach”) must be lined with either a ceramic or metal screws. cylinder, called the “thimble”, which is cemented firmly • Secure each joint be- in place. The fit must be snug and the joint between the tween sections of chimney thimble and the chimney wall must be cemented. (Fig. 4) connector, including telescoping joints, with at least Thimble three sheet metal screws. Fig. 3 The crimped end The predrilled holes in the of the connector points Thimble Sleeve ST242 top of each section of chim- towardChimney stove. connector ney connector serve as 12/13/99 djt Chimney Connector guides when you drill 3 mm (1/8”) holes in the bottom of the next section. • Secure the chimney connector to the chimney. In- 45° Elbow structions for various installations follow. Max. • Be sure the installed stove and chimney connector Flue are correct distances from nearby combustible material. ST243a NOTE: Special slip pipes and thimble sleeves that form Fig. 4 The thimble, made of either ceramic or metal, must be telescoping joints between sections of chimney con- cemented securely in place. nector are available to simplify installations. They often A special piece called the “thimble sleeve,” slightly eliminate the need to cut individual connector sections. smaller in diameter than standard connector and most Consult your local dealer about these special pieces. thimbles, will facilitate the removal of the chimney con- Securing the Single-wall Connector to a nector system for inspection and cleaning. Thimble sleeves should be availableST243a from your local dealer. (Fig. Prefabricated Chimney 45 degree 5) thimble connection For prefabricated chimneys, follow the installation To install a thimble sleeve,2/20/01 slide djt it into the breach until instructions of the chimney maker exactly as you install it is flush with the inner flue wall. Do not extend it into the chimney. The maker of the chimney will supply the the actual flue passage, as this could interfere with the accessories to support the chimney, either from the roof draft. of the house, at the ceiling of the room where the stove is installed, or from an exterior wall. The thimble sleeve should protrude 1-2” (25-50 mm) into the room. Use furnace cement and thin gasketing Special adaptors are available from your local dealer to to seal the sleeve in place in the thimble. Secure the make the connection between the prefabricated chim- chimney connector to the outer end of the sleeve with ney and the chimney connector. The top of such adap- sheet metal screws. tors attaches directly to the chimney or to the chimney’s ceiling support package, while the bottom of the adap- Without a thimble, a suitable length of chimney con- tor is screwed to the chimney connector. nector can be extended through the breach to the inner 6 2000970 Vermont Castings Intrepid Multi-Fuel face of the flue liner, and cemented securely in place. Fireplace Chimney Installations - Additional pieces of connector are then attached with sheet metal screws. Through a Fireplace Fireplace Chimney Installations - If your fireplace height is at least 635 mm (25”), you Above a Fireplace may install an Intrepid Multi-fuel with standard legs through the fireplace opening using a 90° Tee kit avail- The Intrepid Multi-fuel may be connected to a chimney able from your local dealer. This positive connection kit above a fireplace opening also. In such installations, ensures a tight fit between the stove flue collar and the the stove is positioned on the hearth in front of the fire- chimney flue. (Fig. 6) place and the chimney connector rises from the stove Fireplace installations, whether connected to the flue top and then angles 45° back into the chimney. (Fig. 5) above or through the fireplace opening, have special clearance requirements to adjacent trim and the mantel. You will find the required clearances for the Intrepid Multi-fuel fireplace installations on Page 12. * Check * Floor protection requirements also apply to fireplace These Clear- installations. Floor protection information is on Page 8. ances

Chimney Con- nector Shield Mantel *

Flexible Con- nector Seal the Damper

Mantel Shield

Fireplace Adap- tor Kit ST244a Fig. 5 Chimney connector enters chimney above the fireplace. The chimney liner should extend to the point at which the chimney connectorST244a enters the chimney. Intrepid MF If the chimney connectorfplc over from mantel your installation enters the chimney above a2/01 fireplace, follow all the guidelines ST245 mentioned above for freestanding installations. In addition, give special consideration to the following points: Fig. 6 Chimney connector enters chimney through the fire- • Check the clearance between the stove and the place opening. chimney connector, and any combustible trim or the Wall Pass-ThroughsST245 mantel. Use the necessary combination of mantel, fireplace trim, and connector heat shields to achieve the required Whenever possible, designflex connector your installation so that the clearances. connector does not pass12/99 through a combustible wall. If • Check the clearance between the chimney con- you are considering a wall pass-through in your instal- nector and the ceiling. If no heat shields are used, the lation, check with your building inspector before you clearance should be at least 660 mm (26”). To find out begin. Also, check with the chimney connector manu- how much this clearance may be reduced with heat facturer for any specific requirements. shields, see the clearance chart on Page 12. Accessories are available for use as wall pass- • The fireplace damper must be sealed to prevent throughs. If using one of these, make sure it has been room air from escaping up the flue. However, it must tested and listed for use as a wall pass-through. be possible to reopen the damper to inspect or clean the chimney.

2000970 7 Vermont Castings Intrepid Multi-Fuel

Always adhere to local building codes when installing a wall pass-through. Figure 7 shows a method of passing a connector through a wall. All combustible material in the wall is cut away to provide the required clearance that is three times the pipe diameter. The resulting space must re- main empty. A ﬂush-mounted sheet metal cover may be used on one side only. If covers must be used on both sides, each cover must be mounted on noncombustible spacers at least 25 mm (1”) clear of the wall. DO NOT CONNECT AN INTREPID MULTI-FUEL TO Wood framing requires pro- ANY AIR DISTRIBUTION DUCT OR SYSTEM. tection form radiant heat ST247a

460 mm (18”) Fig. 8 Supporting timbers under fireplace hearth are consid- clearance all ered to be combustible. around the pipe Floor Protection for Fireplace Installations Do not assume your fireplaceST247 hearth is completely noncombustible. Rear exit floor dgrm Many fireplace hearths do not12/14/99 satisfy the djt “completely noncombustible” requirement because the brick or concrete in front of the fireplace opening is supported by heavy wood framing as in Figure 8. Because heat Flush Mounted passes through brick or concrete readily, it can easily Sheet Metal Cover pass through to the wood. As a result, such fireplace hearths can be a fire hazard and are considered a combustible floor. Keep in mind that many raised hearths will extend ST494a less than the required clearance from the front of the Fig. 7 An approved wall pass-through for Canada. heater when it is installed. In such cases, sufficient floor protection as described above must be added in ST494Hearths front of the hearth to satisfy the minimum floor protector This appliance must steelbe installed on to hearth that requirement from the front of the stove: 406 mm (16”) meets the requirementswall ofpass Part thru J of the Building Regu- from the front. Fireplace hearths must also offer the 11/00 lations 2000 (Combustion Appliances and Fuel Storage required protection of 152 mm (6”) on either side. Systems). This can be achieved by ensuring that the Optional 76 mm (3”) short legs may be used only on hearth is constructed and sized in accordance with the such hearths that meet the width and depth require- guidelines included in section 2 of approved document ments outlined previously under “floor protection.” ‘J’. The size and clearances of the hearth are as fol- Hearth rugs do not satisfy the requirements for floor lows: protection. The constructed hearth should be constructed in ac- Fireplace installations also have special clearance cordance with the recommendations in document J, requirements to the side walls, side decorative trim, and and should be of minimum width 840 mm and minimum fireplace mantle. Refer to the information on fireplace depth 840 mm (if a free standing hearth b) above) or and mantel trim shields in this section. a minimum projection of 150 mm from the jamb (if a recessed hearth a) above).

8 2000970 Vermont Castings Intrepid Multi-Fuel

Costructional Hearth Dimensions as below At least 150 mm or to a suitable heat resistant wall

Appliance Appliance

Doors Doors

Hearth Surface Free of Com- At least bustible Material 150 mm Perimeter should be Perimeter should be clearly marked e.g. clearly marked e.g. edge of superimposed edge of superimposed At least hearth hearth 300 mm a) Fireplace recess b) Free standing ST912 Fig. 9 Noncombustible hearth surface dimensions. Keep the Stove a Safe Distance with noncombustible board. Detailed information on fireplace and hearth construction is provided from Surrounding Materials in section 2 of Document J, all installations must Specifications herein are primarily related to common comply with these requirements or with the relevant timberframe construction. Both a stove and its chimney National or local building standards. connector radiate heat in all directions when operat- Clearances to timber framed (studded) walls are including, and dangerous overheating of nearby combustible ed below. There are no specific minimum clearances materials can occur if they are too close to the heat. A to solid noncombustible surfaces (e.g. the sides and safe installation requires that adequate clearance be rear of Inglenook fire openings constructed from solid maintained between the hot stove and its connector and masonry) other than to allow safe access to the controls nearby combustibles. of the stove. For this reason minimum side clearances Clearance is the distance between either your stove of 125 mm, and a minimum rear clearance of 50 mm (measured from the back edge of the stove’s top plate) are recommended. or chimney connector, and nearby walls, floors, the Summary of Clearances ceiling, and any other fixed combustible surface. Your stove has special clearance requirements that have Minimum recommended side clearances to non- been established after careful research and testing. combustible surfaces 125 mm (5”). These clearance requirements must be strictly ob- Minimum recommended rear clearance to noncom- served. bustible surfaces 50 mm (2”). In addition, furnishings and other combustible materials NOTE: The minimum thickness of solid noncombus- must be kept away from the stove as well. In general, a tible materials is specified in section 2 of Document ‘J’, distance of 1220 mm (48”) must be maintained between in relation to the clearance of the appliance from the the stove and moveable combustible items such as dry- surface. As a general rule, the thickness of solid non- ing clothes, furniture, newspapers, firewood, etc. Keep- combustible material forming the recess of a fireplace is ing those clearance areas empty assures that nearby a minimum of 200 mm. surfaces and objects will not overheat. Minimum rear clearance from combustible walls Clearances (e.g. timber framed or studded walls) 760 mm (30”) measured from the rear edge of the stove top. (Fig. As with any solid fuel heating stove, extremely high 10, B) surface temperatures can occur, particularly in the Minimum side clearance from combustible walls event of uncontrolled operation, e.g. if the doors 610 mm (24”) measured from the side edge of the are inadvertently left open. It is crucial that suf- stove top. (Fig. 10, A) ficient clearances are allowed to any combustible surfaces, e.g. wooden mantels or lintels, and to Minimum distance from stove to movable combus- timber framed (studded) walls even if they are faced tible materials (e.g. furniture, drying clothes, etc.) 1220 mm (48”).

2000970 9 Vermont Castings Intrepid Multi-Fuel

Connecting Flue Pipe - Clearances Single wall connecting ﬂuepipes can reach extremely high temperatures; therefore, clearances from the con- B necting ﬂuepipe (chimney connector) must comply with the requirements of Part J of Building Regulations 2000 (Combustion Appliances and Fuel Storage Systems). This can be achieved by following the recommenda- A tions of Approved Document ‘J’. These are as shown in Figure 11. ST486a Fig. 10 Minimum clearances.

at least at least at least 3 x D D ST486a3 x D D 1.5 x D Defiant EU Clearance Diagrams at least 10/06 1.5 x D

at least 3 x D Fluepipe at least 1.5 x D at least 1.5 x D

Air space of at least 12 mm Plan Without between noncombustible shield at least Shield and combustible material 1.5 x D Elevation Plan With Without Elevation Shield Shield With Shield ST911 Fig. 11 Connecting ﬂuepipe clearances.

��

10 2000970 Vermont Castings Intrepid Multi-Fuel

Assembly

Clean the Griddle Before Use At the factory we coat the griddle with vegetable oil to prevent rusting while the stove is in transit and storage. 10³⁄₄" Remove the oil with a dry rag or paper towel before you use the stove. Set Up the Stove

Remove the griddle, front grate bar, the bottom grate, 9³⁄₄" the side bricks, and the ash pan from inside the stove. Place a protective pad on the ﬂoor, arrange some sections of 4 x 4 lumber on the pad for support, and care- ST512 fully tip the stove back onto them. Fig. 13 Attach bottom heat shield. Remove and discard the four large slot-head screws from the stove bottom (Fig. 12) and install the stove ST512 legs, using the hex head bolts from the parts bag. Attach Use 11 mm (3/8”) washers with three of the legs; the bottom heat door/damper handle holder installs in place of a washer shield 11/00 on the right front leg. Position the holder so the hole to accept the handle nub faces out from the right side of the stove. Tighten the bolts ﬁrmly.

Door Handle Holder Bottom Heat Shield

Bracket Slotted Screws Wing Bolt ST514

Fig. 14 Handle holder and heat shield positions.

Reversing the Flue Collar ST513 Fig. 12 Remove the slotted screws from the stove bottom. You can reverse the ﬂue collar by removing the two screws that attach theST514 collar to the back of the stove, as in Figure 15. Be sureBottom the gasket heat shield around the ﬂue collar Install the Bottom Heat Shield opening is in position& whenclips you screw the collar back 11/00 To install the bottom heat shield,ST513 loosen the leg bolts, on to the stove. and slip the bottom heat shieldRemo C-clipsv eonto leg the bolts bolts. Orient the heat shield so that the longest 273 mm / Flue Collar Screws 10³⁄₄”) edge is at the front of the11/00 stove. (Fig. 13) Attach the heat shield to the C-clips with the wing nuts and then tighten the leg bolts. Storing the Handle Use the removable handle to open or close the front doors, or to change the position of the damper. After use, remove the handle so it will not get hot, and store it in the handle holder installed behind the right front leg. (Fig. 14) ST515

Fig. 15 Reversing the ﬂue collar. 2000970 ST515 11 reverse flue collar 11/17/00 djt Vermont Castings Intrepid Multi-Fuel

Attach the Griddle Handle Install the handle on the griddle. Place the griddle upside down at the edge of a flat surface and assemble the handle as shown. (Fig. 16) With the handle pointing 45° from its final position, tighten the nut as far as possible with pliers. Move the handle to its final position while still holding the nut with the pliers.

ST516

Fig. 16 Attaching the griddle handle. Operation ST516 Intrepid Multi-fuel’s Controls With some experimentation, you will soon discover the optimum setting that will provideAttach the desired comfort/ Two controls are used to regulate the performance of performance level from thegr typeiddle of fuel handle you are using. the Intrepid Multi-Fuel. A primary air control regulates The Intrepid Multi-fuel also features an automatic the oxygen supply for the ﬁre, and a damper directs thermostat that works in conjunction11/17/00 with djt the primary combustion gases through a heat exchanger passage air control shutter to ensure an even heat output at any in the rear. (Fig. 17) manual setting you select. The thermostat responds to the temperature of the cast iron, closing and opening Griddle Primary Air Con- Handle trol Lever the air inlet as the ﬁre intensity rises and falls.

High Heat Damper Handle

Door Handle Low Heat

Ash Pan Door Handle Holder (Behind Leg) Rear View ST518 ST517 Fig. 17 The Intrepid Multi-fuel controls. Fig. 18 The thermostat handle may be positioned anywhere ST518a between the two extremes for different heat levels. IntrepidPrimary mf Air Control ST517 The primary aircontrols control lever, located at the right rear IntrepidThe Damper II 1/01 djt corner of the stove, controls the amount of incoming air The damper handleTher, locatedmostat on the right side of the for starting, maintaining, and reviving a fire. More air stove, is used to openpositions and close the damper plate. entering the stove makes the fire burn hotter and faster, Use the removable11/17/00 door/damper djt handle to operate the while less air prolongs the burn at a lower heat level. handle shaft. (Fig. 19) (Fig. 18) The damper is open when the handle points to the floor. For the greatest air supply and maximum heat output (Fig. 19) In this position, smoke passes directly into the (but the shortest burn time), move the lever to the left. chimney. the damper must be open when starting or For a fire that will last longer with less heat, move the reviving a fire, and whenever the griddle or doors are lever to the right. You can set the lever anywhere in be- opened. tween the left and right extremes, shown in Figure 18. When the handle points to the front, the damper is closed. Smoke from the fire is directed through the rear heat exchanger before passing up the chimney. 12 2000970 Vermont Castings Intrepid Multi-Fuel

Side View

Open (Updraft Mode) INTREPID II

ST521a Fig. 20 Top loading is the best way to add fuel during regular use. Front loading is useful for kindling a fire. ST521 To open the frontIntrepid doors, insert the handle into the door latch stub and turnloading it to the left and up. To close them, 11/00 Closed always close the left door first. Turn the handle in the (Bypass Mode) ST519 right door to the left and up (to the open position) and close the door. Push on the door as you turn the handle Fig. 19 The damper is either open or closed. There are no to the right and down. The doors will draw in slightly, intermediate positions. and the handle should offer some resistance as you The damper has no intermediate positions. turn it to the closed position. (Fig. 21) When closing theST519 damper, push firmly until you feel the mechanism engage into the locked position. Intrepid II damperGlass Door Panels Open The glass panels11/20/00 in the doors djt have a heat-reflective Position coating on the outside surface. Heat reflected back to the inside of the glass helps keep the inner surface at a higher temperature than the outside. In combination Closed Position with preheated primary combustion air ‘washing’ over the inside of the glass, this helps provide clear fire- viewing at most operating levels. Front Grate Your stove has a front grate to keep fuel away from ST522a the glass panels. These bars are important to maintain Fig. 21 To open the front doors, turn handle clockwise. clear fire viewing and to keep the fuel off the glass. Under normal operating circumstances should not be Avoid striking the glass or slammingST522a the doors to re- removed. duce the risk of breaking theIntrepid glass or damaging Multi-fuel porcelain enamel surfaces. close doors Two Ways to Add Fuel When you’re not using the door handle, store it in the The Intrepid Multi-fuel’s griddle lifts for convenient holder behind the right front1/01 leg of the stove. top-loading of logs, and is the easiest way of regularly adding fuel. The front doors open as well to allow you to tend the fire with a variety of fuels. Use the included slicer/poker to help ash accumulation fall through the grate and to enliven the fire after adding fuel. (Fig. 20) WARNING: For safety and greatest efficiency, operate your stove only with all doors/griddles fully closed.

2000970 13 Vermont Castings Intrepid Multi-Fuel

Burn only high quality wood or smokeless solid fuels in Use the Air Control Settings the Intrepid Multi-Fuel, and burn it directly on the grate. that Work Best for You Do not elevate the fuel. No single air control setting will fit every situation. Set- The damper must be open when starting a fire or tings will differ depending on the quality of the fuel, the when refueling. amount of heat desired, and how long you wish the fire 1. Open the stove damper, and open the primary air to burn. control fully. The control setting also depends on your particular 2. Place several sheets of crumpled newspaper in the installation’s “draft,” or the force that moves air from the stove. Do NOT use glossy advertisements or colored stove up through the chimney. Draft is affected by such paper, as they can poison the catalyst. Place on the things as the length, type, and location of the chimney, paper six or eight pieces of dry kindling split to a local geography, nearby obstructions, and other factors. finger-width size, and on the kindling lay two or three When first using the stove, keep track of the air control larger sticks of split dry wood approximately 25-51 settings. You will quickly find that a specific setting will mm (1-2”) in diameter. (Fig. 22) give you a fixed amount of heat. It may take some time to determine the amount of heat and the length of burn you should expect from various settings and fuels. Most installations do not require a large amount of combustion air, especially if adequate draft is available. Do not for any reason attempt to increase the firing of your heater by altering the air control adjustment range outlined in these directions. Use the following air control settings as a starting point to help determine the best settings for your installation. Each is described as a fraction of the total distance the lever may be moved from right to left. Intrepid Multi-Fuel Control Settings ST263 Burn Rate Primary Air Control Fig. 22 Start the fire with newspaper and dry kindling. Low From far right to 1/3 the distance to left Do not use chemicals or fluids to start the fire. Medium From 1/3 to 2/3 the distance to left Do not burn garbage or flammable fluids such as High From 2/3 the distance to left to far left gasoline, naphtha, or engine oil. Also, never use Before you start using the stove, please read the Draft gasoline-type lanternST263 fuel, kerosene, charcoal Management section starting on Page 16 to see how lighter fluid, orstar similarting liquids a fire to start or “freshen up” a fire. Keep all such liquids well away from the the features of your installation will affect the stove’s 12/99 performance. You and the stove are parts of a system, Intrepid Multi-Fuel while it is in use. and other parts of the system have a strong effect on 3. Light the newspaper and close the door. Gradu- operation; you may need to vary your firing technique to ally build up the fire by adding a few 76-127 mm get the performance you want. (3-5”) diameter splits. If this is one of the first few “break-in” fires, let the fire burn brightly, and How to Build a Wood Fire then let it die out. and Keep It Going During the break-in fires, keep the stove temperature Conditioning Your Stove under 260° C (500° F) as measured on an optional stove-top thermometer. Adjust the air control lever as Cast iron is extremely strong, but it can be broken with necessary to control the fire. a sharp blow from a hammer or from the thermal shock Some odor from the stove’s hot metal, the paint and the of rapid and extreme temperature change. cement is normal for the first few fires. The cast plates expand and contract with changes in NOTE: Some chimneys need to be “primed,” or temperature. When you first begin using your Intrepid warmed up, before they will draw sufficiently to start Multi-fuel, minimize thermal stress by allowing the a fire. To correct this situation, roll up a couple pieces plates to adjust gradually during three or four initial of newspaper, place them on top of the kindling and break-in fires following Steps 1-3 below. toward the back of the stove, light them, and close the doors. This should heat the chimney enough to initiate a draft. 14 2000970 Vermont Castings Intrepid Multi-Fuel

Once the draft is established, open the front door and light the rest of the fuel from the bottom. Do not light the main bed of fuel until the chimney begins drawing, and repeat the procedure as often as necessary if the initial attempt is unsuccessful. 4. If your stove has been broken-in previously using Steps 1-3, continue to build the fire gradually. Add larger wood with a diameter of 76-102 mm (3-4”), as in Figure 23. Continue adding split logs of this size to the briskly- burning fire until there is a glowing ember bed at least 76 mm (3”) deep. A good ember bed is necessary for ST264a proper functioning of the catalytic system and may take Fig. 24 Add full size logs when the ember bed is 3” (75mm) an hour or more to establish. deep. 5. Close the damper when the griddle temperature WARNING: Operate your Intrepid Multi-fuel only reaches 230° C (450° F). with the doors either fully open or fully closed. 6. Adjust the air control for your desired heat output. CAUTION: The stove will be hot while in operation. Keep children, clothingST264a and furniture away. Contact may cause skin addburns. wood fire DO NOT OVERFIRE11/00 THIS HEATER. Overfiring may cause a house fire, or can result in permanent damage to the stove. If any part of the stove glows, you are overfiring. Ash Disposal Remove ash before it reaches the top of the ash pan. Check the level at least once a day, and before each ST264 refueling. If the ash is close to the top edge of the pan, Fig. 23 Add larger pieces of wood as the fire begins to burn empty it according to this procedure: well. 1. Open the damper. Refuel While the Embers Are Still Hot 2. Open the front doors fully. 3. Using stove gloves, pull the ash pan out of the stove Reload the Intrepid Multi-Fuel while it is still hot and by its handle. there are plenty of ST264glowing embers to rekindle the fire. 4. Remove the ash pan and properly dispose of the Include some smallergood pieces fire of wood in the new load of ashes. Be sure to keep the pan level during disposal. fuel to help the stove12/99 rebuild its operating temperature 5. Return the ash pan to the stove. quickly. Empty the ash pan regularly, typically every one to three Wear stove gloves, and follow this procedure when you days. The frequency will vary depending on how you reload your stove: operate your stove; if you burn more wood at higher 1. Open the thermostat lever. heat output settings, ash will accumulate rapidly. 2. Open the damper. Remove ash frequently and place it outdoors in a metal 3. Check the ash level in the ash pan; empty, if neces- container with a tight-fitting lid. Put the closed container sary, and replace the pan. of ash on a noncombustible floor or on the ground, 4. Use the slicer/poker to freshen the coals. Position well away from all combustible materials, pending final the coals in the middle of the firebox. disposal. If the ash is disposed of by burial in soil or oth- 5. Add fuel. erwise locally dispersed, keep it in the closed container NOTE: If the remaining charcoal bed is relatively thick until all cinders have thoroughly cooled. You can use and if your fuel is well seasoned, it is possible to add wood ash as a garden fertilizer. fresh fuel (smaller pieces first), close the door and CAUTION: Never use your household or shop vacuum damper, and reset the primary air thermostat for the cleaner to remove ash from the stove; always remove desired heat output. and dispose of the ash properly. Do not break the charcoal into very small pieces or pound or compress the charcoal bed. It is important that air can circulate under the wood for the fire to be quickly revived. 2000970 15 Vermont Castings Intrepid Multi-Fuel Draft Management A stove is part of a system, which includes the chimney, be a disadvantage. Hot gases cool off through expansion; the operator, the fuel, and the home. The other parts of the if we vent a stove with a 152 mm (6”) flue collar [181 sq system will affect how well the stove works. When there is cm(28 square inch) area] into a 254 x 254 mm (10 x 10”) a good match between all the parts, the system works well. flue, the gases expand to over three times their original Wood stove operation depends on natural (unforced) draft. size. This cools the gases, which weakens draft strength. Natural draft occurs when the smoke is hotter (and there- If an oversized flue is also outside the house, the heat it fore lighter) than the outdoor air at the top of the chimney. absorbs gets transferred to the outdoor air and the flue The bigger the temperature difference, the stronger the usually stays cool. draft. As the smoke rises from the chimney it provides suc- It’s common for a masonry flue, especially one built for a tion or ‘draw’ that pulls air into the stove for combustion. A fireplace, to be oversized for an airtight stove. It can take slow, lazy fire with the stove’s air inlet fully open indicates quite a while to warm up such a flue, and the results can a weak draft. A brisk fire, supported only by air entering the be disappointing. The best solution to an oversized flue stove through the normal inlet, indicates a good draft. The is an insulated steel chimney liner, the same diameter as stove’s air inlet is passive; it regulates how much air can the stove or insert’s flue outlet; the liner keeps the smoke enter the stove, but it doesn’t move air into it. at its original volume, and the result is a stronger draft. Depending on the features of your installation - steel or An uninsulated liner is a second choice - the liner keeps masonry chimney, inside or outside the house, matched to the smoke restricted to its original size, but the smoke still the stove’s outlet or oversized - your system may warm up must warm up the air around the liner. This makes the quickly, or it may take a while to warm up and operate well. warm-up process take longer. With an ‘airtight’ stove, one which restricts the amount of air getting into the firebox, the chimney must keep the Pipe & Chimney Layout smoke warm all the way to the outdoors. Some chimneys Every turn the smoke must take in its travel from the stove do this better than others. Here’s a list of features and their to the chimney top will slow it down. The ideal pipe and effects. chimney layout is straight up from the stove, to a com- Masonry Chimney pletely straight chimney. If you’re starting from scratch, use this layout if possible. If the stovepipe must elbow to Masonry is a traditional material for chimneys, but it can enter a chimney, locate the thimble about midway between perform poorly when it serves an ‘airtight’ stove. Masonry the stove top and the ceiling. This achieves several goals: is a very effective ‘heat sink’ - it absorbs a lot of heat. It it lets the smoke speed up before it must turn, it leaves can cool the smoke enough to diminish draft. The bigger some pipe in the room for heat transfer, and it gives you the chimney, the longer it takes to warm up. It’s often very long-term flexibility for installing a taller stove without relo- difficult to warm up an outdoor masonry chimney, especial- cating the thimble. ly an oversized one, and keep it warm enough to maintain There should be no more than eight feet of single-wall an adequate draft. stove pipe between the stove and a chimney; longer runs Steel Chimney can cool the smoke enough to cause draft and creosote problems. Use double-wall stove pipe for long runs. Most factory-made steel chimneys have a layer of insulation around the inner flue. This insulation keeps the smoke Single Venting warm. The insulation is less dense than masonry, so the Each ‘airtight’ stove requires its own flue. If an airtight inner steel liner warms up more quickly than a masonry stove is vented to a flue that also serves an open fireplace, chimney. Steel doesn’t have the good looks of masonry, or a leakier stove, it’s easier for the chimney draft to pull but it performs much better. air in through those channels than it is to pull air through Indoor/Outdoor location the airtight, and performance suffers. Imagine a vacuum cleaner with a hole in the hose to see the effect here. In Because the chimney must keep the smoke warm, it’s some cases the other appliance can even cause a nega- best to locate it inside the house. This uses the house as tive draft through the airtight, and result in a dangerous insulation for the flue and allows a little heat release into draft reversal. the home. An indoor chimney won’t lose its heat to the outdoors, so it takes less heat from the stove to get it warm Creosote and keep it warm. Creosote is a by-product of slow woodburning. It’s an Flue sizing organic tar that can condense in the flue if it’s dense in the smoke, and slow-moving, and cools off to less than 143° C The inside size of a chimney for an ‘airtight’ stove should (290° F). Condensed creosote is volatile, and can gener- match the size of the stove’s flue outlet. When a chimney ate chimney fires if it gets hot enough. All the features that serves an airtight stove, more is not better; in fact, it can affect chimney draft also affect creosote condensation

16 2000970 Vermont Castings Intrepid Multi-Fuel

- so use whatever combination of installation features and Draft Testing operational steps will encourage good draft and minimize creosote production. An easy way to test your chimney draft is to close the stove’s damper, wait a few minutes to let the airflow stabi- Because letting the smoke cool off and slow down is one lize, then see whether you can vary the strength of the fire of the keys to creosote production, it makes sense to by swinging the air control open and closed. Results are line a chimney to match the stove’s outlet size, for safety not always instant; you may need to wait a few minutes for reasons as well as performance. Canadian law requires a a change in the air control setting to have an effect on the matching liner to serve any stove or insert vented through fire. If there’s no change, then the draft isn’t strong enough a fireplace chimney; in the US, the National Fire Protection yet to let you close the damper, and you’ll need to open Association recommends one if the flue is more than three it for a while longer and manage the fire with the air inlet times bigger (in square area) than the outlet on the stove until the draft strengthens. If you keep track of your burn- or insert. Some localities enforce the NFPA guidelines as ing habits and relate them to their effects on the stove’s part of their building codes. operation, you’ll be rewarded with good performance and Fuel a safe system. Even the best stove installation will not perform well with Negative Pressure poor fuel. The best fuel is hardwood that has air-dried 12- Good draft also depends on a supply of air to the stove; 18 months. Softwood burns, but not as long as hardwood. a chimney can’t pull in more air than is available to it. Fairly ‘green’ wood has a good amount of moisture in it; Sluggish draft results when a house is tight enough to it will burn, but some of the heat potential is used to drive prevent the ready flow of air to the stove, or by competition the remaining moisture off the wood. This reduces the between the stove and other equipment that sends indoor amount that reaches your home and can contribute to a air outside - especially power-driven equipment like range creosote problem. There are moisture meters available for hoods, clothes dryers, etc. If the chimney draws well with firewood; you can also judge your wood by its appearance all other equipment turned off (or sealed, in the case of and weight. If you get it green, lift a piece and get a sense fireplaces and/or other stoves), then you simply need to of its weight; it can lose a third or more of its weight as it be careful with timing the use of the other equipment. If dries. Also look at the ends of a log; as it dries it shrinks you need to crack a nearby window or door to enable the and often cracks. The more weathered and cracked a chimney to draw well, that’s a sign that you should install piece is, the drier it is. an outside-air intake to bring combustion air directly to the Dry wood burns readily with a good chimney draft. But with stove. Vermont Castings dealers carry adapters to attach modern stoves, especially catalytic ones, the wood can be to the stove to connect an air duct for outdoor combustion too dry. While extra-dry wood has little creosote in it, the air. remainder can ‘gas out’ from the wood quickly and densely In many cases, local or national codes require the installa- enough to overload the catalytic burner. If you hear a tion of permanently open air vents, particularly with larger rumbling or roaring noise, like a propane torch, from the appliances (i.e. above 5 kW). Refer to these codes to stove, that is a sign that the catalyst is seriously overfiring. The catalyst is a platinum film on a ceramic base; the determine specific requriements for your installation. metal can get to higher temperatures than the ceramic can Conclusion take, and overfiring the catalyst can break it. Dry wood can also burn out faster than you want. If your dry wood burns Woodburning is an art rather than a science. Once the out too quickly or overloads the catalyst you can mix in stove and chimney system are in place, the stove user can greener wood to slow the fire down. only vary technique, mostly your timing, to achieve good results. If you keep track of your burning habits and relate Backpuffing them to their effects on the stove’s operation, you’ll be rewarded with good performance and a safe system. Back-puffing results when the fire produces volatile gases faster than the chimney draft pulls them out of the firebox. The gases back up in the firebox till they’re dense enough and hot enough to ignite. If your stove back-puffs, you should open up the damper to let the smoke rise to the flue more quickly, let more air into the firebox, and avoid big loads of firewood. Run your stove with enough primary air so that you always see lively, dancing flames in the firebox; a lazy, smoky fire is inefficient and can contribute to creosote buildup in the chimney.

2000970 17 Vermont Castings Intrepid Multi-Fuel

Maintenance Let the fire in the stove go out and allow the stove to Place the gasket in its channel; make sure that its cool completely before beginning any maintenance outer edge fits against the cast iron surround ridge. procedure. 3. Install the glass. Lay the glass on the inner gasket with the coated side down (toward the outside of the Care of the Cast Iron Surface door). Tighten the screws snugly, but loose enough An occasional dusting with a dry rag will keep the to allow for a little movement of the glass when the painted cast iron of your Intrepid looking new. stove is in operation. Overtightening can crack the The stove’s paint can be touched up as needed. First, glass immediately or cause it to crack if it is unable clean the areas to be painted with a wire brush. Re- to expand when hot. move the griddle and set it aside. Then, touch up the stove with Vermont Castings high temperature stove paint. Apply the paint sparingly, and keep in mind that two light coats of paint are better than a single heavy one. Care of Porcelain Enamel Finish Use a dry or slightly damp rag or a soft brush to remove spills or stains. For difficult jobs that require a cleaning agent, use only a kitchen appliance cleaner or polish recommended for use on enamel surfaces. Cleaning the Glass Most of the carbon deposits on the glass will burn off during hot fires. However, the ash residue that accumu- Gasket lates on the glass surface should be removed regularly KT160 to prevent etching. Follow this procedure to clean the glass: Fig. 25 Door glass installation. • Be sure the glass is completely cool. Check the Operation of the • Clean the glass with water or a cleaner made Primary Air Shutter especially for this purpose. Do not use abrasive KT160 cleaners. The primary airIntrepid shutter is visible from the back of the • Rinse the glass thoroughly. stove. The shutterglass must replacement open and close freely when • Dry the glass completely. you move the thermostataddendum lever. If it does not, check for any obstruction,11/00 or for a bound or stretched chain need- Glass Replacement ing adjustment. (Fig. 26) The panes of glass in the doors of the Intrepid rest on On a cold stove the shutter should be open no more a cushion of gasket, and are held in place by four clips. than 1/8” (3mm) when the primary air control lever is The glass is coated on one side. The coated side is pushed completely to the left (closed), as seen from the slightly colored and is further identified with white labels back of the stove. When the lever is pushed completely marked “CV+”. Remove the doors from the stove and to the right (open), the shutter should be open to an place them on a sturdy, level work surface. To install the angle of approximately 70 degrees from the stove back. glass, follow this procedure: The ball chain should measure 8¹⁄₂” (216 mm) from 1. Remove the door. Swing the door back and forth connection to the thermostat coil to connection on the while lifting it, to remove its hinges from the stove primary air flap. front. Set the door down on a flat, padded surface. If setting is incorrect, the thermostat coil may be bent or Remove the clips and the broken glass; set them broken. Call you Vermont Castings Dealer for help. aside. 2. Inspect the Gasket. If the window gasket is in good condition, you can leave it in place. If you replace it, use only a Vermont Castings gasket, part no. 1203556. Be sure the channel around the window opening is clean and free of dust.

18 2000970 Vermont Castings Intrepid Multi-Fuel

Damper Adjustment Thermostat Lever When the stove damper is closed, the pressure of the rod against the damper plate assures a good seal between the damper and the damper housing. Adjustment

INT may be needed after a period of time to retain adequate REPI D II pressure. To make this adjustment, start with the damper in the closed and locked position. (Fig. 28) Loosen the 7/16” locking nut in the center of the damper. Use a 1/8” Allen wrench to turn the Allen screw a full turn clockwise. Test the damper for snugness, and continue adjusting the Allen screw as needed. Tighten the 7/16” locking nut Primary Air Shutter when the damper operates smoothly but ﬁrmly. ST524 Thermostat Cover Fig. 26 The primary air shutter must move freely. D-plate How to Adjust the Door Latch ST524 Over time, the gasketing around the doors will com- Damper Actuator press, and the latch mayIntrepid need adjustment. II To adjust Rod Handle the latch, loosen the smallprimary locking air nut, shutter extend the striker screw one turn11/22/00 while keeping djt the striker screw Damper from turning. (Fig. 27) Keep making adjustments a little at a time until the setting is right. Allen Head Ad- justment Screw The front doors of the stove should close securely and tightly, when the handle is in the closed position. When Locking Nut ST532 the latch is properly adjusted there should be a slight Fig. 28 Tighten the damper adjustment screw for a snug resistance as the doors are moved to the completely seal. closed position. Replace the Stove Gaskets as Needed ST532 Pawl The Intrepid uses ﬁberglass rope gaskets to make a tight seal betweendamper some parts. adj With use, particularly on Small Lock- those parts that move, gaskets can become brittle and ing Nut 11/00 Striker Screw compressed, and can begin to lose their effectiveness. These will need periodic replacement.

Large Lock- The sizes of replaceable gasket are listed below, along ing Nut with their applications. Gasket Diameter ...And the Parts it Seals 5/16” wire gasket The griddle to the stove top 5/16” The damper to the upper fireback; the front doors to the stove Set Screw front; and the door halves to each other Handle Stub 3/16” The glass panes to the door ST531 Refer to Page 18 for information on replacing the glass Fig. 27 Turn the door latch striker screw in or out to tighten or panels or its gasket. loosen the door latch. ST531 If you need to change a gasket, first obtain an appropri- Tighten the Damper Handle as Needed Door Pawl ate replacement from your Vermont Castings Dealer. The damper handle is attached to the damper rod with a set screw bearing against11/00 a flat spot on the rod. Check the set screw periodically for tightness; tighten as needed.

2000970 19 Vermont Castings Intrepid Multi-Fuel

Wait until the fire is out and the stove has cooled. Be 7. For doors, replace the doors and close them on sure to follow the standard safety procedure for working a piece of waxed paper to keep the cement from with dusty materials: Wear safety goggles and a dust migrating onto the stove front, or tap other parts with mask. the rubber mallet (or hammer/block of wood). The procedure for replacing the gaskets is the same, 8. Clean excess cement from around the channel. Let regardless of the gasket location. the cement that holds the new gasket dry thoroughly. 1. Remove the existing gasket by grasping an end and Adjust the Door if Necessary pulling firmly. 2. Use a wire brush or a screwdriver to clean the The door latch or damper mechanism may need adjust- channel of any remaining cement or bits of gasket. ment after you have regasketed them. Initially, it may Remove stubborn deposits of cement with a cold require loosening to accommodate the new gasket; af- chisel if necessary. (Fig. 29) ter a few weeks, it may need tightening to compensate for compression of the new gasket. The directions for adjusting the latch and damper handle are on Page 19. Permanent Gaskets Other gaskets seal between non-moving parts, but these are not subject to the same wear and deterioration as gaskets on moving parts. It is unlikely that you will ever need to replace these gaskets unless the ST560 involved parts are disassembled and then put back together. If this is the case, the job should be done only Fig. 29 Remove gasket then clean channel with wire brush. by a qualified service technician. The diameter of the ST559 gasket that seals these non-moving parts is 5/16”, and 3. Determine the correctRemo lengthve of the appropriate-sized gasket by laying it outgask in etthe channel. Allow an extra the areas sealed are the flue collar to the stove back; 25-51 mm (1-2”) and11/30/00 mark the djt spot to be cut. and the lower fireback to the sides. Refer to Page 18 for 4. Remove the gasket from the channel, place it on a information on the glass panels and their gaskets. wood cutting surface, and cut it at the marked spot with a utility knife. Twist the ends slightly to keep the gasket from unraveling. 5. Lay an unbroken 3 mm (1/8”) bead of gasket cement in the newly-cleaned channel. Starting at one end, press the gasket into the channel. Ensure a good joint where the gasket meets before trimming any excess. Do not overlap the gasket ends or leave ends with ragged edges. (Fig. 30) 6. Press the gasketed part firmly against its normal mating surface to seat the gasket evenly in its channel.

ve Gasket Sto Cement

ST561

Fig. 30 Lay a bead of gasket cement then press new gasket in place.

ST559 Remove gasket 11/30/00 djt

20 2000970 Vermont Castings Intrepid Multi-Fuel

The Chimney System Annual Maintenance Creosote Every spring, at the end of the heating season, perform a thorough cleaning, inspection and repair. The stove Your Intrepid Multi-fuel is designed to reduce creosote and chimney system should be inspected and main- buildup significantly. However, regular chimney inspec- tained by a qualified engineer. tion and maintenance must still be performed. For safety, good stove performance, and to protect your • Thoroughly clean the chimney and chimney con- chimney and chimney connector, inspect the chimney nector. and chimney connector on a regular schedule. Clean • Inspect the chimney for damage and deteriora- the system if necessary. Failure to keep the chimney tion. Replace weak sections of prefabricated and connector system clean can result in a serious chimney. Have a mason make repairs to a ma- chimney fire. sonry chimney. When wood is burned slowly, it produces tar, organic • Inspect the chimney connector and replace any vapors and moisture that combine to form creosote. damaged sections. The creosote vapors condense in the relatively cool • Check gasketing for wear or compression, and chimney flue. As a result, creosote residue accumulates replace if necessary. A ‘paper test’ will guide you on the flue lining. When ignited, this creosote makes an on this. Close and lock the door or damper on a extremely hot fire within the flue system that can dam- slip of paper and then try to pull the paper out. If age the chimney and overheat adjacent combustible the paper pulls out with little or no resistance, the material. gasket is not snug enough at that spot. If adjust- If you do have a chimney fire, act promptly to: ing the damper or latch does not result in a seal that makes it hard to pull the paper out, replace • Close the damper and thermostat lever. the gasketing. • Get everyone out of the house. • Check door and damper handles for tightness. • Call the Fire Department. Adjust if needed. You should inspect the system every two weeks during • Check heat shield screws. Tighten as necessary. the heating season as part of a regular maintenance • Clean dust from the inner sides of bottom, rear schedule. To inspect the chimney, let the stove cool and connector heat shields. completely. Then, using a mirror and a strong light, sight up through the flue collar into the chimney flue. If it • Remove ashes from the ash pan and replace with is not possible to inspect the flue system in this fashion moisture absorbing material (such as cat litter) to the stove must be disconnected to provide better view- keep the stove interior dry. Close the stove door ing access. to keep cats from using the litter. • Touch up the paint on black stoves. If a significant layer of creosote has accumulated - 1/8” (3mm) or more - remove it to reduce the risk of a chimney fire. Please record the following information for future reference. Clean the chimney using a brush the same size and shape as the flue liner. Flexible fiberglass rods are used Stove Serial No. ______to run the brush up and down the liner, causing any Dealer ______deposits to fall to the bottom of the chimney where they can be removed through the clean out door. ______The chimney connector should be cleaned by discon- ______necting the sections, taking them outside, and removing any deposits with a stiff wire brush. Reinstall the con- Phone ______nector sections after cleaning, being sure to secure the Date Purchased ______individual sections with sheet metal screws. If you cannot inspect or clean the chimney yourself, contact your local Vermont Casings, Majestic Prod- Installer ______ucts authorized dealer or hire a professional chimney ______sweep. ______Phone ______Date Installed ______

2000970 21 Vermont Castings Intrepid Multi-Fuel

21 1 2 20 4 3 22

56 5 6 24 23 25 56 25 30 29 26 8

7 28

9 35 27 49 45 46

10 52

51 45 9 53

54 11 12 14 55 12 50 13

16 9 57

0970

MHSC reserves the right to make changes in design, materials, speciﬁcations, prices and discontinue colors and products at any time, without notice. Intrepid Multi-Fuel Heater 0970 Model 1695CE Intrepid Multi-fuel Item Description Part Number1695 Item Description Part Number 8/02 1. Rear Cover (Sec. Air Cover) 1306762 23. Thermostat Assy 5005506 2. Flue Collar 1306561 24. Thermostat Clip 1601408 3. Back Panel 1308662 25. Ball Chain Fitting (2) 1201972 4. Damper Rod 1602523 26. Ball Chain 1201960 5. Damper D-plate (Damper Clip) 1306725 Jump Ring 1201985 6. Damper 1306701 27. Primary Air Flap 1306710 7. Damper Housing 1306702 28. Air Flap Pin 1601551 8. Throat Hood 30001649 29. Clip 1601396 9. Weld Screw 1201583 30. #10-24 x 3/8” Pan Head Bolt 1200983 10. Upper Firebrick 1306703 35. Cover Plate 1608955 11. Fireback Clamp 1306724 45. Side Brick 1608953 12. 3/8” - 16 x 1¹⁄₂” Hex Bolt 1201456 46. Brick Clip 1608956 13. Lower Fireback 1306704 47. Flue Deﬂector 1401158 16. Rear Air Tube 1308658 49. Front Grate 1308659 20. Thermostat Cover 1306711 50. Left Insert 1308661 21. Damper Handle Stub 30002720 51. Grate 1308652 22. Friction Spring 1201846 52. Right Insert 1308660

22 2000970 Vermont Castings Intrepid Multi-Fuel

59 60

62 63

64 71

91 92 93 65 90 94 69 68

86 95 85

70 75

84 83 0970

MHSC reserves the right to make changes in design, materials, speciﬁcations, prices and discontinue colors and products at any time, without notice.

Intrepid Multi-Fuel Heater0970 Model 1695CE (continued) Intrepid MultiFuel Model 1695 parts Item Description Part8/02 Number Item Description Part Number 53. Ashpan 1400951 69. Righ Air Manifold 1308654 54. Ashpan Front 1306493 70. Left Air Manifold 1308653 55. Ashpan Handle 30000973 71. Handle Holder 1600600 56. Damper Tab 1601488 75. Front See Chart Pg. 24 57. Slicer/poker 5005708 83. Left Door See Chart Pg. 24 59. Griddle 1306356 84. Left Glass Panel2 1401157 60. Right Griddle Quad 1301832 85. Right Door See Chart Pg. 24 61. Left Griddle Quad 1301807 86. Right Glass Panel2 1401156 62. Top See Chart Pg. 24 90. Handle Bolt, 1/4”-20 x 3³⁄₈” 1201294 63. Right Side See Chart Pg. 24 91. Ceramic Handle 1600620 64. Bottom 1306764 92. Handle Insert 30002714 65. Left Side See Chart Pg. 24 93. Front Door Handle 30002719 66. Leg See Chart Pg. 24 94. Griddle Handle Assy 30002775 67. Tie Rod 1601640 95. Glass Gasket 1203556 68. Leg Bolt, 3/8”-16 x 1” Hex Bolt 1201432

2000970 23 Vermont Castings Intrepid Multi-Fuel

Intrepid Multi-Fuel Heater Model 1695CE (continued)

Shell Enamel Parts - Intrepid Multi-Fuel 1. In the diagrams and throughout this manual, ‘left’ and Model 1695CE ‘right’ mean as you face the stove. Part Name Classic Green Red 2. The glass panels have a heat-reﬂective coating on the Top 1308657 2318657 2328657 outside and are not interchangeable. Bottom 1306764 2316764 2326764 3. Hardware in this stove is in standard U.S. (inch) sizes. Left Side 1308656 2318656 2328656 Most hardware items are available at local hardware Front 1308647 2318647 2328647 stores. Left Door 1308649 2318649 2328649 Right Door 1308648 2318648 2328648 Single Leg 1306333 2316333 2326333

24 2000970 Vermont Castings Intrepid Multi-Fuel

2000970 25 Vermont Castings Intrepid Multi-Fuel

26 2000970 Vermont Castings Intrepid Multi-Fuel Warranty Exclusions & Limitations Limited 3 Year Warranty 1. This product must be installed or serviced by a qualified installer, MHSC warrants that this woodburning stove will be free of defects in mate- preferably NFI or WETT (Canada) certified, as prescribed by the rial and workmanship for a period of three years from the date you receive local jurisdiction. It must be installed and operated at all times in ac- it, except that the catalyst, thermostat assembly, handles, glass door pan- cordance with the Installation and Operating instructions furnished els, cement, and gasketing shall be warranted as described below. with the product any alterion, willful abuse, accident or misuse of this product shall nullify this warranty. MHSC will repair or replace, at its option, any part found to be defective upon inspection by a Vermont Castings, Authorized Dealer. The cus- 2. This warranty is transferable; however, proof of original retail pur- tomer must return the defective part or the stove, with shipping prepaid, chase is required. to the Authorized Dealer or pay for any Authorized Dealer in-home 3. This warranty does not cover misuse of the stove. Misuse includes travel fees or service charges for in-home repair work. It is the dealer’s overfiring which will result if the stove is used in such a manner as option whether the repair work will be done in the customer’s home or to cause one or more of the plates to glow red. Overfiring can be in the dealer’s shop. If, upon inspection, the damage is found to be the identified later by warped plates and areas where the paint pigment fault of the manufacturer, repairs will be authorized at no charge to the has burned off. Overfiring in enamel fireplaces is identified by bub- customer for parts and/or labor. bling, cracking, chipping and discoloration of the porcelain enamel Any woodburning stove or part thereof that is repaired or replaced dur- finish. MHSC offers no warranty on chipping of enamel surfaces. ing the limited warranty period will be warranted under the terms of the Inspect your woodburning stove prior to accepting it for any damage limited warranty for a period not to exceed the remaining term of the to the enamel. original limited warranty or six (6) months, whichever is longer. 4. This warranty does not cover misuse of the stove as described in the Owner’s Guide, nor does it cover an stove which has been Limited 1 Year Warranty modified unless authorized by a MHSC representative in writing. The following parts of the woodburning stove are warranted to be free This warranty does not cover damage to the stove caused by burn- of defects in material and workmanship for a period of one year from ing salt saturated wood, chemically treated wood, or any fuel not the date you receive it: The thermostat assembly, handles, glass door recommended in the Owner’s Guide. panels, cement, and gasketing. Any of these items found to be defec- 5. This warranty does not cover a stove repaired by someone other tive will be repaired or replaced at no charge, upon the return of the part than a Vermont Castings Authorized Dealer. with postage prepaid to a Vermont Castings Authorized Dealer. 6. Damage to the unit while in transit is not covered by this warranty Any part repaired or replaced during the limited warranty period will but is subject to a claim against the common carrier. Contact be warranted under the terms of the limited warranty for a period not Vermont Castings Authorized Dealer from whom you purchased to exceed the remaining term of the original limited warranty or six (6) your stove or MHSC if the purchase was direct. (Do not operate the months, whichever is longer. stove as this may negate the ability to process the claim with the carrier.) Limited Catalyst Warranty 7. Claims are not valid where the installation does not conform to local The catalyst will be warranted for a six year period as follows: If the building and fire codes or, in their absence, to the recommendations original catalyst or a replacement catalyst proves defective or ceases to in our Owner’s Guide. maintain 70% of its particulate emission reduction activity (as measured 8. The salt air environment of coastal areas, or a high-humidity en- by an approved testing procedure) within 24 months from the date the vironment, can be corrosive to the porcelain enamel finish. These stove is received, the catalyst itself will be replaced free. conditions can cause rusting of the cast iron beneath the porcelain From 25 - 72 months a pro-rated credit will be allowed against a re- enamel finish, which will cause the porcelain enamel finish to flake placement catalyst and the cost of labor necessary for its installation at off. This warranty does not cover damage caused by a salt air or the time of replacement. high-humidity environment. For stove purchases made after June 30, 1990, a third year 9. MHSC shall have no obligation to enhance or update any unit once (25 - 36 months) of no charge replacement will be made when combus- manufactured. tor failure is due to thermal degradation of the substrate (crumbling of IN NO EVENT SHALL MHSC BE LIABLE FOR INCIDENTAL AND CON- ceramic material). The customer must pay for any in-home travel fees, SEQUENTIAL DAMAGES. ALL IMPLIED WARRANTIES, INCLUDING service charges, or transportation costs for returning the stove to the THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS, Authorized Dealer. ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. THIS WARRANTY SUPERCEDES ALL OTHER ORAL OR WRITTEN Amount of Time Credit Towards WARRANTIES. Since Purchase Replacement Cost 0 - 36 months 100% Some states do not allow the exclusion or limitations of incidential and 37 - 48 months 30% consequential damages or limitations on how long an implied warranty 49 - 60 months 20% lasts, so the above limitations may not apply to you. This warranty gives 61 - 72 months 10% you specific rights and you may have other rights which vary from state to state. Any replacement catalyst will be warranted under the terms of the catalyst warranty for the remaining term of the original warranty. The How to Obtain Service purchaser must provide the following information in order to receive a If a defect is noted within the warranty period, the customer should replacement catalyst under the terms of this limited warranty: contact a Vermont Castings Authorized Dealer or MHSC if the purchase 1. Name, address and telephone number. was direct with the following information: 2. Proof of original purchase date. 1. Name, address, and telephone number of the purchaser. 3. Date of failure of catalyst. 2. Date of purchase. 4. Any relevant information or circumstances regarding determina- 3. Serial number from the label on the back. tion of failure. 4. Nature of the defect or damage. 5. In addition, the owner must return the failed catalyst. 5. Any relevant information or circumstances, e.g., installation, mode of operation when defect was noted. A warranty claim will then start in process. MHSC reserves the right to withhold final approval of a warranty claim pending a visual inspection of the defect by authorized representatives.

2000970 27 MHSC 149 Cleveland Drive • Paris, Kentucky 40361 www.mhsc.com