Model W1686 ***IMPORTANT UPDATE*** Applies to Models Mfg. Since 11/10

Phone #: (360) 734-3482 • Online Tech Support: [email protected] • Web: www.shopfox.biz

We recently made the following changes to the Model W1686 as part of the CSA approval process:

• Changed motor and power cords. • Changed motor specifications. These changes doMACHINE not affect how the machine assembles or functions. In addition to the changes we made to the machine, MACHINEwe have also changed how the machine should be connected to the power source and we are providingSPECIFICATIONS updated information about machine safety, circuit requirements, and electrical grounding. Aside from the information contained in this update, all other content in the owner's manual applies to this PhoneSPECIFICATIONS #: (360) 734-3482 • Online Tech Support: [email protected] • Web: www.shopfox.biz machine. For your own safety, you MUST read and understand this update and the applicable owner's man- Phone #: (360) 734-3482 • Online Tech Support: [email protected] • Web: www.shopfox.biz ual. If you have any further questions about this manual update or the changes made to the machine, contact our Technical Support at (570) MO546-9663dE lor W1686email [email protected]. OSCIllATINGMOdE SPINl W1686dlE NewMotor Specifications Size: ...... OSCIllATING SPINdl1 HPE SAN120V/240VdER Single-Phase Motor SpeedSize: ...... 1 HP 120V/240V...... Single-Phase1725 RPM AmpsMotor ...... Speed ...... 12A @ ...... 120V, 17256A@240V 12/6RPM 1 3 1 5 3 1 SpindleAmps ...... Size ... ⁄4" x 5", ⁄8" x 6", ⁄2" x 6", ⁄8" x 6", ⁄4" x 9", 1" x 9", 1 ⁄...... 2" x 9", 2" x 9", 3" x 9", 4"12/6 x 9" 1 3 1 5 3 1 SpindleOscillation Size Speed ... ⁄ 4...... " x 5", ⁄8" x 6", ⁄2" x 6", ⁄8" x 6", ⁄4" x 9", 1" x 9", 1 ⁄2" x 9", 2" x 9", 3" x 9",72 4" SPM x 9" 1 94 NewStrokeOscillation Parts Length Speed ...... 721 SPM⁄2" 93 1 BaseStroke Size Length ...... 16" x1 16"⁄2" 11 PartsDustBase 83V2 PortSize and ...... 84V2 replace parts 83 and 84 ...... 16" x 16"4" 94 12 94 9 9 93 in theTableDust Model Port ...... W1686...... Owner's Manual. When Precision-Ground Cast Iron...... 27 ⁄16" x 27 ⁄164"" 83V2 93 9 9 orderingTableStand replacements ...... for these components,Precision-Ground be Cabinet-Style, Cast Powder Iron 27 Coated⁄16" x 27 ⁄16" surePowerStand to refer ...... Transfer to these ...... part numbers. Cabinet-Style, Powder .CoatedDirect DrivePaint 6 13 BearingsPower Transfer ...... Sealed & Permanently Lubricated .BallDirect Bearings Drive 122 7 92 REFBearingsSwitchPART ...... # ...... DESCRIPTION SealedPaddle & Permanently ON/OFF Switch, Lubricated w/ Safety Ball LockBearings Key 91 83V2ShippingSwitchX1686083V2 ...... WeightMOTOR ...... CORD 16AWG 3C 30" V2.11.10Paddle ON/OFF Switch, w/ Safety..... Lock287 lbs.Key 82 76 84V2ShippingX1686084V2 WeightPWR ...... CORD 16AWG 3C 12FT 5-15 V2.11.10 .....287 lbs. 17 95 84V2 81 15 14

85 80 16 92 91 98 90 72 91 92 92 92 99 24 92 14 177335 90 99 16 21 15 75 92 COPYRIGHT © NOVEMBER, 2010 BY WOODSTOCK INTERNATIONAL, INC. 102 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT 95 #13550JB THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL,117 INC. Printed in Taiwan 92 118 64 77 76 79 78 113 96 99 71 114 18 70 97 107 5 19 35-1 2 35V2 45 20

99 27 92 31 101 123 103 30 100 33 99 31 126 111 99 34 112 22 30 124 33 99 32 125 111 28 86 8 108 23 105 29 110 28 104 107 106 25 26 109 Model W1686 (Mfg. Since 11/10) SAFETY For Your Own Safety, Read Manual Before Operating Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention mea- sures—this responsibility is ultimately up to the operator! Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper operation of the equipment, and/or a situation that may NOTICE cause damage to the machinery.

StandardSafety MachineryInstructions Safety for Machinery Instructions OWNER’S MANUAL. Read and understand this HEARING PROTECTION. Always wear hearing owner’s manual BEFORE using machine. protection when operating or observing Untrained users can be seriously hurt. loud machinery. Extended exposure to this noise without hearing protection can cause EYE PROTECTION. Always wear ANSI-approved permanent hearing loss. safety glasses or a face shield when operating or observing machinery to reduce the risk of MENTAL ALERTNESS. Be mentally alert when eye injury or blindness from flying particles. running machinery. Never operate under the Everyday eyeglasses are not approved safety influence of drugs or alcohol, when tired, or glasses. when distracted.

HAZARDOUS DUST. Dust created while using DISCONNECTING POWER SUPPLY. Always machinery may cause cancer, birth defects, disconnect machine from power supply before or long-term respiratory damage. Be aware servicing, adjusting, or changing cutting tools of dust hazards associated with workpiece (bits, blades, cutters, etc.). Make sure switch materials, and always wear a NIOSH-approved is in OFF position before reconnecting to avoid respirator to reduce your risk. an unexpected or unintentional start.

WEARING PROPER APPAREL. Do not wear DANGEROUS ENVIRONMENTS. Do not use clothing, apparel, or jewelry that can become machinery in wet or rainy locations, cluttered entangled in moving parts. Always tie back areas, around flammables, or in poorly-lit or cover long hair. Wear non-slip footwear to areas. Keep work area clean, dry, and well- avoid accidental slips which could cause a loss lighted to minimize risk of injury. of workpiece control.

-2- Model W1686 (Mfg. Since 11/10)

APPROVED OPERATION. Untrained operators STABLE MACHINE. Unexpected movement during can be seriously hurt by machinery. Only operations greatly increases the risk of injury allow trained or properly supervised people and loss of control. Verify machines are to use machine. When machine is not being stable/secure and mobile bases (if used) are used, disconnect power, remove switch keys, locked before starting. or lock-out machine to prevent unauthorized use—especially around children. Make FORCING MACHINERY. Do not force machine. It workshop kid proof! will do the job safer and better at the rate for which it was designed. ONLY USE AS INTENDED. Only use machine for its intended purpose. Never modify or alter AWKWARD POSITIONS. Keep proper footing and machine for a purpose not intended by the balance at all times when operating machine. manufacturer or serious injury may result! Do not overreach! Avoid awkward hand positions that make workpiece control difficult USE RECOMMENDED ACCESSORIES. Consult or increase the risk of accidental injury. this owner’s manual or the manufacturer for recommended accessories. Using improper UNATTENDED OPERATION. Never leave machine accessories will increase the risk of serious running while unattended. Turn machine off injury. and ensure all moving parts completely stop before walking away. CHILDREN & BYSTANDERS. Keep children and bystanders a safe distance away from work MAINTAIN WITH CARE. Follow all maintenance area. Stop using machine if children or instructions and lubrication schedules to bystanders become a distraction. keep machine in good working condition. An improperly maintained machine may increase REMOVE ADJUSTING TOOLS. Never leave the risk of serious injury. adjustment tools, chuck keys, wrenches, etc. in or on machine—especially near moving CHECK DAMAGED PARTS. Regularly inspect parts. Verify removal before starting! machine for damaged parts, loose bolts, mis-adjusted or mis-aligned parts, binding, SECURING WORKPIECE. When required, use or any other conditions that may affect safe clamps or to secure workpiece. A secured operation. Always repair or replace damaged workpiece protects hands and frees both of parts, wires, cords, or plugs before operating them to operate the machine. machine.

FEED DIRECTION. Unless otherwise noted, feed MAINTAIN POWER CORDS. When disconnecting work against the rotation of blades or cutters. cord-connected machines from power, grab Feeding in the same direction of rotation may and pull the plug—NOT the cord. Pulling the pull your hand into the cut. cord may damage the wires inside. Do not handle the cord/plug with wet hands. Avoid GUARDS & COVERS. Guards and covers can cord damage by keeping it away from heated protect you from accidental contact with surfaces, high traffic areas, harsh chemicals, moving parts or flying debris. Make sure and wet or damp locations. they are properly installed, undamaged, and working correctly before using machine. EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the NEVER STAND ON MACHINE. Serious injury or intended operation, stop using the machine! accidental contact with cutting tool may Contact our Technical Support for help at occur if machine is tipped. Machine may be (360) 734-3482. damaged.

-3- Model W1686 (Mfg. Since 11/10)

Additional Safety Instructions for Spindle FEED RATE. Never jam a workpiece against FOREIGN MATERIAL. Always inspect stock for the sanding surface. This can cause the nails, staples, knots, and other imperfec- workpiece to kick back or damage the tions that could be dislodged and thrown machine. Firmly hold the workpiece and from the machine during sanding opera- ease it against the spindle using light tions. pressure. DUST COLLECTION. Never operate the sander AVOIDING ENTANGLEMENT. Keep loose cloth- without an adequate dust collection sys- ing articles such as sleeves, belts or jew- tem in place and running to reduce dust elry items away from the spindle. These in the work area. items could get entangled in the spindle, resulting in serious personal injury. Never SANDING SLEEVES. Worn or damaged sanding wear gloves when operating the spindle sleeves can tear apart and become entan- sander. gled in the spindle or be thrown from the machine, resulting in personal injury or HAND PLACEMENT. Do not place hands near, property damage. Replace sanding sleeves or in contact with, sanding surfaces dur- as required. ing operation to avoid personal injury. POWER DISCONNECT. Disconnect the machine WORKPIECE HANDLING. Hold the workpiece from the power source before chang- with both hands, or use the appropri- ing the sanding sleeve to avoid possible ate jig to reduce the likelihood of machine startup. the workpiece being thrown from the machine. RESPIRATOR USE. Always use a respirator that is approved for dust when using this DIRECTION. Never sand tapered or pointed machine to reduce the risk of short and stock with the point facing the feed long term respiratory illness. A dust col- direction to avoid the workpiece being lector is not an adequate substitute. thrown from the machine.

Like all power tools, there is danger asso- No list of safety guidelines can be complete. ciated with the Model W1686 Oscillating Every shop environment is different. Always Spindle Sander. Accidents are frequently consider safety first, as it applies to your caused by lack of familiarity or failure to individual working conditions. Use this and pay attention. Use this tool with respect and other machinery with caution and respect. caution to lessen the possibility of opera- Failure to follow guidelines could result in tor injury. If normal safety precautions are serious personal injury, damage to equip- overlooked or ignored, serious personal ment or poor work results. injury may occur.

-4- Model W1686 (Mfg. Since 11/10) Power Supply Availability Circuit Information Before installing this machine, consider the A power supply circuit includes all electrical availability and proximity of the required power equipment between the main breaker box or fuse supply circuit. If an existing circuit does not panel in your building and the incoming power meet the requirements for this machine, a new connections at the machine. This circuit must be circuit must be installed to minimize the risk sized to safely handle the full-load current drawn of electrocution, fire, or equipment damage, from the machine for an extended period of time. installation work and electrical wiring must be done by a qualified electrician in accordance with all applicable codes and standards.

For your own safety and protection of property, consult a qualified electrician if you are unsure about wiring practices or electrical codes in Electrocution, fire, or equipment your area. damage may occur if the machine is not correctly grounded and connected to the power supply. Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this Full-Load Current Rating machine will be connected to a shared circuit where multiple machines will be running at the The full-load current rating is the amperage a same time, consult a qualified electrician to machine draws at 100% of the rated output power. ensure that the circuit is properly sized for safe On machines with multiple motors, this is the operation. amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations. Circuit Requirements for 120V This machine is prewired to operate on a 120V Full Load Current Rating @ 120V...... 12 Amps power supply circuit that has a verified ground and Full Load Current Rating @ 240V...... 6 Amps meets the following requirements:

The full-load current is not the maximum amount Nominal Voltage...... 110V/120V of amps that the machine will draw. If the Cycle...... 60 Hz machine is overloaded, it will draw additional Phase...... Single-Phase amps beyond the full-load rating. Circuit Rating...... 15 Amps Plug/Receptacle...... NEMA 5-15 If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading Circuit Requirements for 240V the machine during operation and make sure it is This machine can be converted to operate on a connected to a power supply circuit that meets 240V power supply. The intended 240V circuit must the requirements in the following section. have a verified ground and meet the following requirements:

Nominal Voltage...... 220V/240V Cycle...... 60 Hz Phase...... Single-Phase Circuit Rating...... 15 Amps Plug/Receptacle...... NEMA 6-15

-5- Model W1686 (Mfg. Since 11/10)

Grounding Requirements In the event of certain types of malfunctions or breakdowns, grounding provides a path of least Serious injury could occur if you connect resistance for electric current—in order to reduce the machine to power before completing the the risk of electric shock. setup process. DO NOT connect to power until instructed later in this manual. For 120V Operation: This machine is equipped with a power cord that has an equipment- Improper connection of the equipment-grounding grounding wire and a grounding plug (similar to wire can result in a risk of electric shock. The the figure below). The plug must only be inserted wire with green insulation (with or without into a matching receptacle (outlet) that is properly yellow stripes) is the equipment-grounding wire. installed and grounded in accordance with all local If repair or replacement of the power cord or codes and ordinances. plug is necessary, do not connect the equipment- grounding wire to a live (current carrying) terminal.

GROUNDED 110V Check with a qualified electrician or service 5-15 RECEPTACLE personnel if you do not understand these grounding requirements, or if you are in doubt Grounding Prong about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one. 5-15 PLUG Neutral Hot

Figure 1. Typical NEMA 5-15 plug and receptacle. DO NOT modify the provided plug or use an adapter if the plug will not fit your receptacle. For 240V Operation: The plug specified Instead, have a qualified electrician install the under "Circuit Requirements for 240V on the proper receptacle on a power supply circuit that previous page ha a grounding prong that must is grounded and meets the requirements for this be attached to the equipment-grounding wire machine. inside the included power cord. The plug must only be inserted into a matching receptacle (see Extension Cords below) that is properly installed and grounded in We do not recommend using an extension cord accordance with all local codes and ordinances. with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis. GROUNDED 220V 6-15 RECEPTACLE Extension cords cause voltage drop, which may damage electrical components and shorten motor Current Carrying Prongs life. Voltage drop increases as the extension cord size gets longer and the size gets smaller 6-15 PLUG (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required Grounding Prong plug and receptacle, and meet the following requirements:

Figure 2. Typical NEMA 6-15 plug and receptacle. Minimum Gauge Size...... 12 AWG Maximum Length (Shorter is Better)...... 50 ft. -6- MODEL W1686 SPINDLE SANDER

INSTRUCTION MANUAL Phone: 1-360-734-3482 • On-Line Technical Support: [email protected] COPYRIGHT © AUGUST, 2002 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in Taiwan ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURA- TION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE. WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities con- tains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based . • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated .

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well venti- lated area, and work with approved safety equip- ment, such as those dust masks that are specially designed to filter out microscopic particles. INTRODUCTION

TABLE OF CONTENTS PAGE 1. INTRODUCTION...... 2 About Your New Sander ...... 2 Woodstock Service And Support ...... 2

Warranty And Returns ...... 3 SAFETY Machine Specifications ...... 3 2. SAFETY ...... 4 Standard Safety Instructions ...... 4-5 Additional Safety Instructions For Sander ...... 6 Avoiding Potential Injuries ...... 7 3. ELECTRICAL REQUIREMENTS ...... 8 ELECTRICAL 110V Operation ...... 8 Extension Cords ...... 8 Grounding ...... 8 220V Operation ...... 9 Extension Cords ...... 9 Grounding ...... 9 3. ASSEMBLY INSTRUCTIONS ...... 10 Unpacking ...... 10-11 ASSEMBLY Clean Up ...... 12 General ...... 13 Table/Trunnion ...... 13 Dust Port ...... 14 Sanding Spindle ...... 15-16 Sanding Sleeve ...... 17

Table Insert ...... 18 ADJUSTMENTS 4. ADJUSTMENTS ...... 19 Positive Stop Bolt...... 19-20 5. OPERATIONS ...... 21 Test Run ...... 21 Standard Sanding Procedures ...... 22 Sanding Procedures ...... 23 6. MAINTENANCE ...... 24

General ...... 24 OPERATIONS Cleaning ...... 24 Table And Base ...... 24 Sanding Sleeves ...... 25 Lubrication ...... 25 7. CLOSURE ...... 26 Wiring Diagram ...... 27

Parts Breakdown And Parts List ...... 28-31 MAINTENANCE Notes ...... 32 Warranty ...... 33 USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST! INTRODUCTION send e-mailto:[email protected] about yourmachine,pleasecontactWoodstockInternationalServiceandSupportat1-360-734-3482 or We standbehindourmachines!Intheeventthatadefectisfound,partsaremissingorquestions arise table thatmeasures27 single-phase 1725RPMmotor,a72strokesperminute(SPM)oscillationrate,precision-groundcastiron The ModelW1686iscapableofawidevarietysandingoperations.Featuresinclude1HP110/220V able operation. Close attentiontodetail,ruggedlybuiltpartsandarigidqualitycontrolprogramassuresafereli- Your newSHOPFOX If youshouldhaveanycommentsregardingthismanual,pleasefeelfreetocontactusat: bility ofthisproductbeincluded. intent tomakesurealltheinformationnecessaryforsafety,easeofassembly,practicaluseanddura- Woodstock International,Inc.iscommittedtocustomersatisfactioninprovidingthismanual.Itour Model W1686willbewellappreciatedasafinewoodworkingmachine. large assortmentofrubbersandingspindles.Whetherusedinaprofessionalsettingorhomeshop,the problems, sendoutpartsorarrangewarrantyreturns. Woodstock ServiceAndSupport ® W1686 hasbeenspeciallydesignedtoprovidemanyyearsoftrouble-freeservice. 9 ⁄ About YourNewSander 16 " x27 9 ⁄ INTRODUCTION 16 Woodstock International,Inc. ", a45˚frontand20˚backtabletiltingcapacity,4"dustport, Attn: TechnicalDepartment elnhm WA98227 Bellingham, P.O. Box2309 . Ourknowledgeablestaffwillhelpyoutroubleshoot -2- INTRODUCTIONINTRODUCTION ® " " 2 16 ⁄ 1 ⁄ 9 " x 27 16 machinery complies with ⁄ 9 ® " x 9", 2" x 9", 3" x 9", 4" x 9" 2 ⁄ 1 machinery meets high quality and durability machinery meets high quality and ® machinery to be free of defects from workman- to be free of machinery factory service center or authorized repair facility factory service center ® ® " x 9", 1" x 9", 1 4 -3- ⁄ 3 " x 6", 8 ⁄ 5 " x 6", 2 ⁄ 1 " x 6", 8 ⁄ Warranty And Returns And Warranty 3 Machine Specifications " x 5", 4 ⁄ 1 Base Size x 16" ...... 16" Dust Port ...... 4" Table Cast Iron 27 ...... Precision-Ground Stand ...... Cabinet-Style, Powder Coated Paint Power Transfer Drive ...... Direct Bearings & Permanently Lubricated Ball Bearings ...... Sealed Switch Switch, w/ Safety Lock Key ...... Paddle ON/OFF Shipping Weight ...... 287 lbs. Oscillation Speed SPM ...... 72 Stroke Length...... 1 Motor Size: HP 110/220V Single-Phase ...... 1 Motor Speed ...... 1725 RPM Amps...... 14/7 Spindle Size.... Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX at its expense and at its Inc. will repair or replace, Woodstock International, ship and materials for a period of 2 years from the date of original purchase by the original owner. This by the original of original purchase from the date period of 2 years materials for a ship and negligence or accidents, or indirectly to misuse, abuse, apply to defects due directly warranty does not by anyone other than made or specifically authorized or to repairs or alterations lack of maintenance, Inc. Woodstock International, machine or machine part which in normal use has proven to be defective, provided that the original has proven to be defective, provided part which in normal use machine or machine FOX product prepaid to the SHOP owner returns the Woodstock International, Inc. warrants all SHOP FOX Inc. warrants International, Woodstock standards. We reserve the right to change specifications at any time because of our commitment to con- to change specifications at any time because of our commitment standards. We reserve the right our products. tinuously improve the quality of This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be Inc.'s sole written warranty and any and all warranties that This is Woodstock International, limited or fitness, for any particular purpose, are hereby implied by law, including any merchantability warranty. We do not warrant that SHOP FOX to the duration of this written designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years, and of their purchase of the product Bellingham, WA office, with proof designated by our alleged defect through opportunity to verify the International, Inc. reasonable provides Woodstock causes not within the or that the defect resulted from is determined there is no defect, inspection. If it of storing Inc.'s warranty, then the original owner must bear the cost scope of Woodstock International and returning the product. Every effort has been made to ensure that all SHOP FOX Every effort has been made to the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this war- In no event shall Woodstock International, Inc.'s liability under the provisions of any law or acts. paid for the product, and any legal actions brought against Woodstock ranty exceed the purchase price no event in the State of Washington, County of Whatcom. We shall in International, Inc. shall be tried persons or property or for incidental, contingent, special or consequen- be liable for death, injuries to of our products. tial damages arising from the use SAFETY 1 Disconnect machinewhencleaning, adjustingorservicing. 11. Childproofworkshop 10. Keepchildrenandvisitorsaway. 9. Keepworkarea clean, 8. .Makesureswitchisinthe 7. Ensureallguardsaresecurely inplace 6. .Avoiddangerousenvironments. 5. .Weareyeprotectionatalltimes. 4. .Groundalltools. 3. Keepworkarea cleanandwelllighted. 2. Thoroughlyread theinstructionmanualbeforeoperatingyourmachine. 1. Airborne dustparticlescouldcauseanexplosion andseverefirehazard. the nationalsafetystandards,whileoperating this machine. modating atwo-holereceptacle,groundusingscrewtoknownground. hole groundedelectricalreceptacleorextensioncord.Ifusinganadaptertoaidinaccom- reference. limitations andpotentialhazardsofthismachine.Keepmanualinasafe,convenientplacefor future FAILURE TOFOLLOWINSTRUCTIONSBELOWWILL NOTICE READ MANUALBEFOREOPERATINGMACHINE. Standard SafetyInstructions If amachineisequippedwiththree-prongplug,itmustbepluggedintothree- RESULT INPERSONALINJURY. with padlocks,masterswitches orbyremovingstarterkeys. free ofclutter,grease,etc. unsafe practices. result inminorormoderateinjury.Itmayalsobeusedtoalertagainst Indicates apotentiallyhazardoussituationwhich,ifnotavoided,MAY result indeathorseriousinjury. Indicates animminentlyhazardoussituationwhich,ifnotavoided,WILL operation oftheequipment. This symbolisusedtoalerttheuserusefulinformationaboutproper result indeathorseriousinjury. Indicates apotentiallyhazardoussituationwhich,ifnotavoided,COULD OFF position Do notoperatethismachineinwetoropenflame environments. Visitors shouldbekept at asafedistancewhileoperatingunit. Use safetyglasseswithsideshieldsorgogglesthatmeet SAFETY and inworkingcondition. Clutter andinadequatelightinginvitepotentialhazards. before connectingpowertomachine. -4- Learn theapplications, SAFETY Operating this equipment has the potential for flying debris to cause eye injury. Always wear safety glasses or goggles when operat- ing equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropri- ate standards of the American National Standards Institute (ANSI). -5- Follow lubrication and accessory attachment instructions Follow lubrication and accessory Before turning the machine on, make it a habit to check that machine on, make it a habit Before turning the Operating machines near pilot lights and/or open flames cre- Operating machines near pilot lights difficulties performing the intended operation, stop using the difficulties performing the intended Wait until it comes to a complete stop before leaving the area. Wait until it comes to a complete at all times. Examine the extension cord to ensure it is in good condition. Use the cord to ensure it is in good Examine the extension Do not wear loose clothing, neck ties, gloves, jewelry, keep long hair tied up, clothing, neck ties, gloves, jewelry, Do not wear loose The machine will do a safer and better job at the rate for which it was designed. for which it was job at the rate and better will do a safer The machine Do not force machine or attachment to do a job for which it was not designed. do a job for which attachment to machine or Do not force Length And Gauge 0-6 #18 #16 #16 7-1011-1213-16 #1817-20 #1621-30 #16 #14 #16 #14 #12 #14 #12 #10 #12 #12 #10 #10 No Extension Cord Requirements machine! Then contact our service department or ask a qualified expert how the operation should department or ask a qualified expert how the operation machine! Then contact our service be performed. all adjusting keys and wrenches have been removed. all adjusting keys etc. chart below to determine the correct length and gauge of extension cord needed for your particular gauge of extension cord needed the correct length and chart below to determine is dual voltage, be on its nameplate. If the motor rating of the motor can be found needs. The amp cord with an will be using. If you use an extension amp rating for the voltage you sure to use the the circuit increas- heat will be generated within or one that is too long, excessive undersized gauge have a to the circuit. Never use an extension cord that does not ing the chance of a fire or damage signs wire. Immediately replace an extension cord if it shows any ground pin and connected ground of damage. in the manual. an in the area. Dust particles and an ignition source may cause ates a high risk if dust is dispersed men- in high-risk areas, including but not limited to, those explosion. Do not operate the machine tioned above. Amp Rating 25ft 50ft 100ft 16. extension cord. Use proper 12. force tool. Do not 13. Use correct tool. 14. Wear proper apparel. 15. adjusting keys and wrenches. Remove 18. unattended. Do not leave machine 19. and care. Perform machine maintenance 17. footing and balance Keep proper 20.from open flame. Keep machine away 21.time you are experiencing If at any SAFETY 10.Allergic Reactions: 10.Allergic AirQuality: 9. SandingSleeves: 7. SafeStock: Sand 6. PersonalSafetyEquipment: 5. 2. SpindleRotation: 1. .DevelopGoodHabits: 8. .SandingRate: 3. Finger Safety: to researchthedangersofspecificspecieswoodyouaresanding. ing sanderandalwaysuseadustcollector. Phone: 1-360-734-3482•On-LineTechnicalSupport:[email protected] NTUTO MANUAL INSTRUCTION WARNING: NOPORTIONOFTHISMANUALMAYBEREPRODUCEDINANYSHAPEORFORMWITHOUT COPYRIGHT ©AUGUST,2002BYWOODSTOCKINTERNATIONAL,INC. SPINDLE SANDER MODEL W1686 THE WRITTENAPPROVALOFWOODSTOCKINTERNATIONAL,INC. Additional SafetyInstructionsForSanders Printed inTaiwan Make surethereisgoodventilationandaconstantsourceoffreshairneartheoperat- Always uselightpressurewhenholdingtheworkpieceagainstsandingspindle. Always keepfingertipsawayfromthemovingspindle. not reading! Do notriskyoursafetyby understood andfollowed. tional informationisnot occur ifsafetyandopera- Serious personalinjurymay before usingthismachine. entire instructionmanual Read andunderstandthis Always sandstockthatiscleanandfreeofdefects. Always replacesandingsleevesthataredamagedorwornout. Always braceworkpieceagainsttherotationofsandingspindle. The sawdustfromsomespeciesofwoodcanbetoxictopeople.Besure Always followdirectionsandsafetywarningtodevelopgoodhabits. Always wearANSI-approvedsafetyglasses,earplugsanddustmask. -6- work results. injury, damagetoequipmentand/orpoor guidelines canresultinseriouspersonal environment isdifferent.Failuretofollow guidelines canbecompleteandeveryshop conditions. Remember,nolistofsafety first, asitappliestoyourindividualworking and respectalwaysconsidersafety Use thisandothermachinerywithcaution SAFETY Never touch a moving spindle. Figure B. -7- Avoiding Potential Injuries Potential Avoiding off the table surface. Never sand a workpiece while holding it Never sand a workpiece while holding Figure A. ELECTRICAL be verified. machine will begrounded.Aground sourcemust a groundingwiredoes notguaranteethe the adaptermustbegrounded. Anadapterwith installed. Pleasenote: when usinganadapter, ified electricianorhave anappropriateadapter modate agroundpin,have itreplacedbyaqual- remove it.Ifyourreceptacledoesnotaccom- a groundingpinasshownin plug suppliedwiththeModelW1686comes This machinemustbegrounded!Theelectrical use thefollowingguidelines: When itisnecessarytouseanextensioncord, age. cuit breakerwithoneratedforahigheramper- modify anexistingcircuitbyreplacingthecir- dling a14amperagedraw.Donotattemptto install anewcircuitwithwiringcapableofhan- machine. Aqualifiedelectricianmayneedto is capableofhandlingthecurrentloadthis Verify thatyourcurrenthouseholdcircuitwiring a differentcircuit. of thecircuitwiresorbreaker/fuse,use on thecircuit.Ifthisnumberexceedsrating machine. Adduptheloadratingsofallmachines add totheelectricalloadbeingappliedby by othermachinesortoolsatthesametimewill er orfuse.Keepinmindthatacircuitbeingused consider usingonewitha15ampcircuitbreak- amps. Whenchoosingacircuitforthismachine, rated at1HPandwilldrawapproximately14 The motorsuppliedwithyournewmachineis The SHOPFOX • • • • • Do notusecordsinneedofrepair Ensure cordhasagroundwireandpin (12 ga.,10etc.) Use cordswith14ga.wireorbigger Never exceedalengthof100feet Use cordsratedforHardService Extension Cords 110V Operation Grounding ® W1686 isprewiredfor110volts. ELECTRICAL REQUIREMENTS Figure 1 . Donot -8- Figure 1. Typical 110V3-prongplugand receptacle. this warningisignored! Serious injurymakeoccurif grounded beforeoperating. all wiringtothemachineis plug andalwaysmakesure the groundingpinfromany grounded. Neverremove machine intomustbe cuit thatyouplugyour Any electricaloutletandcir- ELECTRICAL . If your recep- . Figure 2 W1686 can also be operated at also be operated W1686 can Figure 2 ® Grounding 220V Operation 220V Extension Cords tacle does not accommodate a ground pin, have it replaced by a qualified electrician or have an appropriate adapter installed and grounded properly. An adapter with a grounding wire does not guarantee the machine will be ground- ed. A ground source must be verified. We do not recommend using an extension cord We do not recommend using an arrange the with 220V equipment. Instead, and installed placement of your machinery for extension wiring to eliminate the need cord, make cords. If you must use an extension S) or better. sure it is rated Hard Service (grade contain a The extension cord must always repair or ground wire and plug pin. Always they become replace extension cords when worn or damaged. This machine must be grounded! The electrical cord supplied with the Model W1686 does not come with a 220 volt plug. Use a plug with a ground pin as shown in The SHOP FOX The SHOP 220 volts. To do this, consult with the wiring consult with the To do this, 220 volts. back of this manual. Also, you diagram in the 6-15 plug and recepta- will need a NEMA-style cle as shown in with your new machine is The motor supplied will draw approximately 7 rated at 1 HP and volt operation. When choosing amps during 220 machine, consider using one a circuit for this double-pole circuit breaker or with a 10 amp that a circuit being used by fuse. Keep in mind same time will other machines or tools at the to the cir- add to the total load being applied all machines on cuit. Add up the load ratings of the rating of the circuit. If this number exceeds use a the circuit wires or circuit breaker/fuse, different circuit. -9- Any electrical outlet and cir- outlet and Any electrical you plug your cuit that must be machine into remove grounded. Never from any the grounding pin make sure plug and always machine is all wiring to the operating. grounded before occur if Serious injury make this warning is ignored! receptacle. NEMA-style 6-15 plug and NOTICE 6-15P 6-15R replace the circuit breaker with one Figure 2. rated at a higher amperage or damage to the circuit may occur. Never ASSEMBLY to: [email protected] and Supportat1-360-734-3482orsende-mail please contactWoodstockInternationalService has beendamagedorismissinganyparts, for safetransporting.Ifyounoticethemachine The ModelW1686hasbeencarefullypackaged Unpacking ASSEMBLY INSTRUCTIONS . -10- Phone: 1-360-734-3482•On-LineTechnicalSupport:[email protected] NTUTO MANUAL INSTRUCTION WARNING: NOPORTIONOFTHISMANUALMAYBEREPRODUCEDINANYSHAPEORFORMWITHOUT COPYRIGHT ©AUGUST,2002BYWOODSTOCKINTERNATIONAL,INC. SPINDLE SANDER MODEL W1686 THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. THE WRITTENAPPROVALOFWOODSTOCKINTERNATIONAL, Printed inTaiwan been fullytrained! in yourshopwhohavenot allow unsupervisedpeople from seriousinjury.Never curious childrenorvisitors lock-out devicestoprotect are equippedwithsafety locked orthatmachines entrances toyourshopare Always makesurethatall The W1686representsa position. tance beforemovinginto heavy load.Seekassis- safety bynotreading! followed. Donotriskyour tion isnotunderstoodand and operationalinforma- injury mayoccurifsafety machine. Seriouspersonal any operationswithyour manual beforeperforming this entireinstruction you readandunderstand It isabsolutelycriticalthat ASSEMBLY W1688. We recommended ® . This will help in identification Figure 3 -11- Component layout. Qty. Figure 3. . Item Spindle Sander BaseSpindle Sander TableSanding SpindlesTable InsertsSpindle WrenchHardware Bag 1 1 10 4 1 1 that the components be laid out in a similar fashion to those in that the components be laid out The following is a description of the components shipped with the SHOP FOX The following is a description of before beginning assembly. Should any parts appear to be missing, examine the packaging carefully. If any parts appear to be missing, examine the packaging carefully. before beginning assembly. Should Woodstock International, Inc. at 360-734-3482 or e-mail: any key parts are missing, call [email protected] ASSEMBLY to removetheoil. before operation.Useasolventbaseddegreaser during shipment.Thisoilneedstoberemoved have beencoatedwithanoiltopreventrust The exposed,unpaintedsurfacesofthemachine product beingused. faces. Alwaysfollowtheinstructionof because theywilldamagethepaintedsur- Avoid usinganychlorinebasedsolutions Clean Up NOTICE -12- severe personalinjury! the riskofexplosionand flash pointsandpresent These productshavelow clean yourmachine. leum-based solventsto such asgasorotherpetro- Never useflammables exposed totheseproducts! sion orriskoffirewhen Smoking maycauseexplo- any cleaningsolvents. Never smokewhileusing environmental hazards. they donotcausefireor container tomakesure waste ragsinasealed Always disposeofany sources (pilotlights). potential ignition and keepawayfromany a wellventilatedarea these products,workin ingested. Whenusing toxic wheninhaledor clean machineryare Most solventsusedto ASSEMBLY W1686 ® " hex bolts and (4) 4 ⁄ 1 ing the table/trunnion assembly. Personal injury can occur if assistance is not used when lifting the table/trunnion assembly. Get assistance before lift- Get assistance before "-16 x 1 8 ⁄ 3 NOTICE General . overtighten the mounting bolts as Table/Trunnion Table/Trunnion " lock washers, secure the table/trunnion 8 ⁄ With the assistance of a helper, carefully lift With the assistance of a helper, the top of the table/trunnion assembly onto the sander base. the trunnions Align the mounting holes in sander base. with the mounting holes in the Using the (4) as shown in assembly to the sander base Figure 4 3 DO NOT this may strip the threads from the cast iron components. are assembled at the factory; however, some factory; however, at the are assembled assembly is required. To attach the table/trunnion assembly: 1. 2. 3. The main components of the SHOP FOX components of The main -13- Loose clothing and long Loose clothing be secured hair must from and kept away moving parts. Make sure that your Make sure that remains machine any unplugged during adjustments or mainte- nance procedures. Ignoring this warning may result in serious personal injury! Safety glasses are absolutely required dur- ing assembly. Serious injury may occur if this warning is ignored! bolts and lock washers. Secure the table/trunnion assembly to the sander base using the supplied hex Figure 4. ASSEMBLY of uncontaineddustanddebris. tor, ashopvacuumwillhelpreducetheamount uum. Althoughnotasadequateadustcollec- can buyadapterstoallowhook-upashopvac- If youdonothaveadustcollectionsystem, the backofsanderasshownin Connect adustcollectortothe4"porton Dust Port Figure 5 . -14- Figure 5. the 4"dustporttoreduceamountof Attach adustcollectionsystemto uncontained dust. while inoperation. tial amountsofwooddust machine createssubstan- collection system.This without anadequatedust operate theModelW1686 piratory illness.DONOT in shortandlong-termres- lection systemcanresult Failure touseadustcol- ASSEMBLY Figure . The spin- Figure 8 . Each spindle is secured to . Each spindle is NOTICE Figure 6 tighten the sanding spindle down Sanding Spindle Sanding with a light lubricant. Determine the spindle size needed. in Lightly lubricate the threads shown 7 spindle shaft Insert the threaded end of the and screw it into the spindle mounting hole down by hand as shown in action. dle is now mounted and ready for DO NOT will fur- with a wrench! The sanding action sander. ther tighten the spindle to the The Model W1686 is supplied with ten rubber with ten W1686 is supplied The Model spin- larger diameter spindles. Use the sanding large sweeping curves and the dles for sanding for sanding more intricate smaller spindles curves. the spindles are stored on When not in use, each side of the machine base racks located on as shown in hex nut. the rack with a for sanding: To mount the spindle 1. 2. 3. -15- the sides of the machine. Lubricate the spindle shaft threads. Spindle storage racks are located on Spindle storage racks are located Use only hand pressure when tighten- ing the spindle into the sander. Figure 7. Figure 6. Figure 8. ASSEMBLY 3. 2. 1. To removethespindle: age rack. Remove thespindleandreturnittostor- shown in retainer nutatthebaseofspindleas the suppliedwrenchtoloosenspindle While holdingthejamnutsstationary,use nuts stationaryasshownin Use anadjustablewrenchtoholdthejam Figure 10 . Figure 9 . -16- Figure 10. Figure 9. retainer nutonthebaseofspindlewhile an adjustablewrenchtoholdthejamnuts the suppliedspindlewrenchtoloosen stationary duringspindleremoval. holding theadjustablewrench. (Table removedforclarityonly)Use (Table removedforclarityonly)Use ASSEMBLY . The hex nut Figure 11 . " and smaller have setscrews 8 NOTICE ⁄ 5 Figure 12 Sanding Sleeve Sanding Slide the sanding sleeve from the spindle. Slide the sanding sleeve from the a sanding Reverse the above steps to install sleeve. Loosen the hex nut located on the top of the Loosen the hex spindle as shown in be removed. and flange disk DO NOT need to located in the retainer nut. These setscrews located in the retainer nut. These spindle as hold the sanding sleeve onto the shown in Spindle sizes 2. 3. The Model W1686 is supplied with 10 sanding with 10 W1686 is supplied The Model materi- #) grits for fast Use coarse (low sleeves. a rough finish. Use fine (high #) al removal and removal and a smoother grits for slower material a from a coarse sleeve to finish. When changing a particular sanding project, finer sleeve on the grit number by intervals of never increase more than 50. sanding sleeve: To change the 1. -17- of the spindle. sanding sleeve. NOTICE The four smallest spindles have To remove the sanding sleeve from Loosen these setscrews to remove the the spindle, loosen the hex nut on the top the spindle, loosen the hex nut small setscrews located in the retainer nut. Figure 12. Monitor the wear on the sanding sleeves. Often times the upper portion of the sanding sleeve gets very little use. If this is the case, flip the sanding sleeve over and re-install. This allows maximum use of the sleeve. Worn sanding sleeves will not efficiently remove material and can burn the wood. Figure 11. ASSEMBLY 3. 2. 1. To installthetableinsert: ed position. to allowclearancewhenthetableisintilt- table opening.Theholeineachinsertisoblong to reducethegapbetweenspindleand ent sizedtableinserts.Theinsertsaredesigned The ModelW1686issuppliedwiththreediffer- ance aroundthespindle. opening thatstillallowsatleast Always usethetableinsertwithsmallest surface. the topofinsertisflushwithtable Adjust thesetscrewsshownin when thetableistilted. will notmakecontactwiththespindleeven one position.Thisensuresthetableinsert pins thatallowittofitintothetableinonly shown in and intotherecessedholeontableas Install theinsertovermountedspindle particular spindleyouareusing. Determine whichtableinsertisbestforthe Table Insert Figure 13 NOTICE . The insertisfittedwith Figure 14 1 ⁄ 8 " clear- so -18- Figure 14. Figure 13. spindle byatleast the undersideofinsertensurecorrect table insertflushwiththesurface. Adjust thesetscrewstoposition The tableinsertshouldclearthe positioning inthetable. 1 ⁄ 8 " onallsides.Pins ADJUSTMENTS ) The . Figure 15 Figure 16 Make sure that your machine remains unplugged during any adjustments or mainte- nance procedures. Ignoring this warning may result in serious personal injury! Positive Stop Bolt Stop Positive positive stop bolt is located on the back left positive stop bolt is located on corner of the machine. located on each side of the table trunnion located on each side of the table assembly and tilt the table forward. head of the Loosen the jam nut and lower the positive stop bolt as shown in Loosen both locking handles ( Loosen both locking handles 2. To adjust the positive stop bolt: To adjust the positive stop bolt: 1. There is a positive stop bolt located under the There is a positive side of the table. When adjust- back right-hand stop allows the table to be ed correctly, this to the spindle with speed and returned accuracy. -19- ADJUSTMENTS Positive Stop Bolt trunnions. (1 of 2) Loosen the jam nut to allow the Loosen the locking handles on the Retainer Screw Locking Handle Jam Nut positive stop bolt to be adjusted. Figure 16. Figure 15. ADJUSTMENTS 7. 6. 5. 4. 3. 2 . removed. the positivestopboltwheneveritismovedor removed completely.Besuretorecalibrate the machine,positivestopboltmustbe When tiltingthetabletowardsbackof in face squarewiththespindlesurfaceasshown Using amachinistsquare,bringthetablesur- stop bolt. Retighten thejamnuttosecurepositive side ofthetable. the stopboltuntilitjusttouchesunder- With thetablesquaretospindle,adjust screw. pointer toread0˚.Re-tightentheretainer secures thescalepointerandadjust Loosen theretainerscrew( fied withthepositionoftable. Lock downbothhandleswhenyouaresatis- square onallsides. table toensuretheandspindleare Move thesquaretovariouspointsaround Figure 17 . NOTICE Figure 15 ) that -20- Figure 17. the tablesquaretospindle. Use amachinistsquaretoadjust OPERATIONS until the machine runs Make sure that your machine remains unplugged during any adjustments or mainte- nance procedures. Ignoring this warning may result in serious personal injury! Test Run Test Steps 1-4 If there are any unusual noises or vibrations, If there are any unusual noises Turn the machine on. Be sure to have your Turn the machine turn the machine off if there finger poised to is a problem. listen for any Once the machine is running, should run unusual noises. The machine smoothly with little or no vibrations. Unplug the machine, investigate the source of the noise or vibration, and correct the source of the noise or vibration. Do not make any adjustments to the machine while it is plugged in. Repeat smoothly. shut the machine off immediately. The shut the machine off immediately. further until machine should not be run any the problems are corrected. Once assembly is complete, the machine is Once assembly run. The purpose of a test run is ready for a test noises and vibrations. to identify any unusual machine: To test run the 1. 2. 3. 4. 5. -21- OPERATIONS Loose clothing and long Loose clothing secured hair must be from and kept away moving parts. Always wear a dust mask and safety glasses in addi- tion to using a dust col- lector. This machine pro- duces that may cause allergic reactions or respiratory problems. OPERATIONS size. Thesanderwillremoveaminimumof needs tobecutlargerthanthedesiredfinished Figure 18 orjigsaw(sabersaw)asshownin edges ofworkpiecesthathavebeencutona The ModelW1686excelsatfinishsandingthe a habitofcuttingabout from theedgesdependingongritused.Make takes, notwhenyouareusingexpensivestock. species ofwood.Nowisthetimetomakemis- changes. Tryusingdifferentgritsonvarious and seehowtheperformanceofsander curves ofvaryingsize.Trydifferentsizespindles Practice sandinginsidecurvesandoutside sander istosandonscrappiecesofwood. The bestwaytobecomefamiliarwiththe the sandingsleeves. accurate results,andpromoteslonglifefrom passes. Thisreducesheatbuildup,ensures amounts ofmaterialareremovedinseveral sanding resultswillbeachievedwhensmall sanding sleevetowearprematurely.Thebest erated causingtheworkpiecetoburnand pressure isapplied,excessiveheatmaybegen- remove materialatafasterrate.Iftoomuch tation ofpressingharderinanattemptto effectively sandtheworkpiece.Avoidtemp- Only asmallamountofpressureisneededto propelled intotheair. the workpiecetobeslammedtableor holding itoffthetablesurface.Thiscouldcause of thesander.Neversandworkpiecewhile Always movetheworkpieceagainstrotation sander willremove. finish linetocompensateformaterialthe Standard Sanding . Keepinmindthatyourworkpiece Procedures 1 ⁄ 16 " outsidethedesired 1 ⁄ 16 " -22- Figure 18. sleeves. complete instructionsoncleaningsanding sleeves. Refertothe getting themostlifefromyoursanding Frequent cleaningcangoalongwaytowards smoothing thecurvedcutsmadebyaband- The ModelW1686isbestsuitedfor NOTICE orjigsaw. Maintenance section for OPERATIONS an NOT . This allows the Figure 20 . With the sander turned off, NOTICE NOTICE Procedures Figure 19 Bevel Sanding Bevel All of the general sanding rules that apply to All of the general apply to bevel sanding. standard sanding is Bevel sanding on a spindle sander is tilted to exact science. When the table the edge of 45˚, the actual angle sanded on workpiece is a workpiece will change if the the spin- sanded at different positions around dle. Adjust the table to the desired angle and secure Adjust the table to the desired lock handles as it into position with the trunnion shown in it does not rotate the spindle by hand to ensure make contact with the table insert. your workpiece, When marking the finish line on longest, edge of always mark on the outside, or the bevel as shown in top side of the finish line to be viewed on the workpiece. -23- Workpiece Finish Line Spindle Should Be Here Sanding the workpiece. (1 of 2) Mark the finish line on the longest Use the lock handles to secure the Use the lock handles to secure table at the desired angle. Locking Handle line to be viewed from the top of edge of the workpiece. This allows the finish Table Figure 20. Figure 19. MAINTENANCE Boeshield storage youmaywanttoconsiderproductslike cations ofproductslikeSLIPIT Tables canbekeptrust-freewithregularappli- area andremovethesawdust. lation ofsawdust.Immediatelyinvestigatethe operate, itismostlikelycausedbyanaccumu- If anypartofthesanderbecomesdifficultto workings ofthesander. dust willbegintocausedamagetheinternal other partsofthemachine.Eventuallysaw work itswayintothemotor,bearings,andall mulate dust.Iflefttobuildup,thesawdustwill must betakentovacuumoffareasthataccu- most otherwoodworkingmachines,extracare Because sandersproducemoresawdustthan 5. 4. 3. 2. 1. tions andrepairorreplacewhennecessary. time youuseit.Checkforthefollowingcondi- Make ahabitofinspectingyourmachineeach W1686 willensureitsoptimumperformance. Regular periodicmaintenanceonyourModel safe operationofthismachine. Any otherconditionthatcouldhamperthe Damaged sandingsleeve. Worn ordamagedcordsandplugs. Worn switch. Loose mountingbolts. Table AndBase ® - . T-9 Cleaning General ® . Forlongterm MAINTENANCE -24- warning isignored! injury mayoccurifthis ing maintenance.Serious absolutely requireddur- Safety glassesare injury! result inseriouspersonal Ignoring thiswarningmay nance procedures. adjustments ormainte- unplugged duringany machine remains Make surethatyour moving parts. and keptawayfrom hair mustbesecured Loose clothingandlong MAINTENANCE ) such as the PRO- Figure 21 NOTICE . Lubrication cleaners available from your local cleaners available Sanding Sleeves Sanding ® Figure 21 Contrary to some beliefs, worn are Contrary to some beliefs, worn grit . not equivalent to the next finer avoid the Discard worn sanding sleeves and beyond their temptation to sand with them usable life. Woodstock International dealer. Woodstock International worn sanding sleeves. As abra- Always discard grit will begin to fall off, sives begin to wear, in the workpiece. Glue causing deep gouges will rub off used to hold the grit to the paper and interfer- onto the workpiece causing burns ence with the final finishing. The spindle gear box contains 2.8 Qts. of 90 Wt. The spindle gear box contains 2.8 after approxi- gear oil. Replace the gear oil mately 1000 hours of use. Drain the gear oil from the drain plug located inside the sander base at the bottom of the gear box. The fill cap is shown in As sanding sleeves are used, they will quickly used, they will sleeves are As sanding dust. If not removed, "loaded" with saw become harden on the abrasive sur- this saw dust will the sleeve useless. Routinely face, rendering sleeves with a rubber gum clean the sanding ( abrasive cleaner STIK Since all bearings are shielded and permanently lubricated, simply leave them alone until they need to be replaced. Do not lubricate them, as this will only attract dust and possible prema- ture bearing failure. DO NOT oil any exposed areas on the sander. Dust will be attracted to these areas, creating a gummy mixture that will hamper proper move- ment of components. Instead, lubricate exposed areas with dry powdered graphite. -25- Routinely clean sanding sleeves with Routinely clean sanding sleeves with Routinely clean sanding sleeves a rubber abrasive cleaning stick. a rubber abrasive cleaning stick. Figure 21. Figure 21. CLOSURE

The following pages contain parts diagrams/lists We recommend you keep this manual for com- and a warranty card for your SHOP FOX® Model plete information regarding Woodstock W1686. International, Inc.’s warranty and return policy. Should a problem arise, we recommend that you If you need parts or help in assembling your keep your proof of purchase with your manual. machine, or if you need operational informa- If you need additional technical information tion, we encourage you to call our Service relating to this machine, or if you need general Department. Our trained service technicians will assistance or replacement parts, please contact be glad to help you. the Service Department at 1-360-734-3482 or e- mail: [email protected]. If you have comments dealing specifically with this manual, please write to us using the address Additional information sources are necessary to in the General Information. The specifications, realize the full potential of this machine. Trade drawings, and photographs illustrated in this journals, magazines, and your manual represent the Model W1686 as supplied local library are good places to start. when the manual was prepared. However, due to Woodstock International, Inc.’s policy of con- The Model W1686 is specifically designed for tinuous improvement, changes may be made at sanding operations. DO NOT MODIFY AND/OR any time with no obligation on the part of USE THIS MACHINE FOR ANY OTHER PURPOSE. Woodstock International, Inc. Whenever possi- MODIFICATIONS OR IMPROPER USE OF THIS ble, though, we send manual updates to all own- TOOL WILL VOID THE WARRANTY. If you are ers of a particular tool or machine that have reg- confused about any aspect of this machine, DO istered their purchase with our warranty card. NOT use it until all your questions have been Should you receive one, add the new informa- answered. tion to this manual and keep it for reference.

We have included some important safety mea- sures that are essential to the operation of the machine. While most safety measures are gener- Operating this equipment has the potential ally universal, we remind you that each work- for flying debris to cause eye injury. Always shop is different and safety rules should be con- wear safety glasses or goggles when operat- sidered as they apply to your specific situation. ing equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropri- ate standards of the American National As with all power tools, there is danger Standards Institute (ANSI). associated with the Model W1686. Use the tool with respect and caution to lessen the possibility of mechanical damage or opera- tor injury. If normal safety precautions are overlooked or ignored, injury to the opera- tor or others in the area is likely.

-26- W1686 Spindle Sander

110 VOLT

Disconnect power from machine before performing any electrical service. Failure to do this will MOTOR WIRES result in a shock hazard leading to injury or death. BLACK YELLOW

WHITE RED

NOTE: THE WIRES FROM THE POWER SUPPLY, BESIDES THE GREEN GROUND WIRE, ARE GREEN (GROUND) INTERCHANGABLE, THEREFORE COLORS ARE NOT SPECIFIED. TO 110 VOLT POWER SUPPLY

220VOLT

MOTOR WIRES BLACK YELLOW

RED WHITE

GREEN (GROUND) TO 220 VOLT POWER SUPPLY 94 93 11 94 12 94 1 93 83 93 6 13

122 7 92 10 91 82 76 17 84 95 81 15 14

85 80 16 92 91 98 90 72 91 92 92 92 99 24 92 14 99 16 21 90 15 92 75 102 95 117 92 118 64 77 76 79 78 113 96 99 71 114 18 70 97 107 5 19 2 35 45 20

99 27 92 31 101 103 30 123 100

W1 M 68 otor: 1 H 6 S Switch: 1 pi P, 11 nd Spind le FA 33 10V (20/220V S ILU O le an S R sc S d ER E T illatiopeed 20V , Prew er IO O F S Op 1 US OL WARNING tro n S : 1725 ire . PE LO ke L tion d 1 U RS W 31 Ta pee al) A O T ble T en d: 72 R SP 10V L B NA HE gth: 1 M 2 EF L IN SE 99 Ge ilt: 4 . O J W ar O 1 RE UR AR W 5û Fro/2'' PM TIO ST Y: NI eig il W N AR NG ht: 2 t./C nt, 20û B . TIN S W ap 3. G IL 87 ac MA L R lb ity DU CH R ES s : 9 ac ST IN EA UL . k 4 M E. D T IN 0 W . AS AN 126 t. / 2.8 K D 111 O U GR R R A ND Q OU ES LW ER ts 5 ND PIR AY ST . . ED AT S W AN IN OU OR E D M G TL . A AR A , G ET LW EY N- U LO O AY E P P O VE NL S W R R B S O Y. E OT 99 6. U R P AR EC TT JE LU A - E ON W G N A NC L EL PO P E O ON RY W PR O F G S . R ER OV R IF D L OL DO C E E RU EE L N OR D 7 XC GS VE OT D . E O S, A W INT F SS R A N EA O LA IVE L D R L T, LY CO TIE O 22 L T H B O 8. EV IR O D A SE EL ED L, O CK C 112 A G . NO L LO N R T ON T D A OU US G H- 30 DJ ND E U HA US . N IR TE DE . D C O R T O NL HE 34 RR Y IN EC OP FL TL ER U- Y AT MA E M KE A SU CH RE INE M O A N 124 CH INE IS SE T U P 33 99 32 125 111 28 86 8 108 23 105 29 110 28 104 107 106 25 26 109 39 120 121 41 120 37 67 38 121 99 43 36 120 67 120 40 58 121 60 99 68 42 3 61 4 46 121 62 120 69 59 120 44

120 73 44 44 120 63

120 120 44 44

115 120 116 119 74 44 87 88

89 119

116 115 REF PART # DESCRIPTION REF PART # DESCRIPTION

001 XPN07 HEX NUT 10-24 030 X1686030 CONNECTING ROD 5 002 X1686002 SPECIAL CAP SCRW /16"-18 x 1" 031 X1686031 WRIST PIN 3 003 XPW02 FLAT WASHER /8" 032 X1686032 DRIVE SHAFT 004 X1686004 SPACER 033 X1686033 HUB 005 X1686005 NAME PLATE 034 X1686034 CENTER BLOCK 1 006 X1686006 INSERT 4 /8" 035 X1686035 CASE N/S 007 X1686007 DUST COVER 036 X1686036 ARBOR 1 008 XPK22M KEY 5 x 5 x 24mm 037 X1686037 SPINDLE /4" 3 010 X1686010 MOUNTING PLATE 038 X1686038 SPINDLE /8" 011 X1686011 TABLE 039 X1686039 RETAINER 3 1 012 X1686012 INSERT, 1 /4" x 2" 040 X1686040 SPINDLE /2" 3 013 X1686013 INSERT, 2" x 3 /8" 041 X1686041 RETAINER 5 014 X1686014 BRACKET 042 X1686042 SPINDLE /8" 015 X1686015 TRUNNION 043 X1686043 RETAINER 016 X1686016 INNER TRUNNION 044 X1686044 RETAINER 017 X1686017 DUST HOOD 045 X1686045 GUIDE SHAFT 3 018 X1686018 HOUSING CASTING 046 X1686046 SPINDLE /4" 019 X1686019 DIPSTICK 058 X1686058 RUBBER GROMMET 020 X1686020 SPINDLE CASTING 059 X1686059 SPINDLE 1" 1 021 X1686021 COVER 060 X1686060 SPINDLE 1 /2" 022 X1686022 SPINDLE 061 X1686061 SPINDLE 2" 023 X1686023 KEY 5 X 5 X 20MM 062 X1686062 SPINDLE 3" 024 X1686024 SPINDLE RETAINER 063 X1686063 SPINDLE 4" 3 1 025 X1686025 SPINDLE COLLAR 064 X1686064 HEX BOLT /8" - 16 x 6 /2" 026 X1686026 WORM 065 X1686065 GREASE FITTING 027 X1686027 MOUNTING BRACKET 067 X1686067 FLANGE 028 X1686028 BEARING BLOCK 068 X1686068 FLANGE 029 X1686029 WORM GEAR 24T 069 X1686069 FLANGE REF PART # DESCRIPTION REF PART # DESCRIPTION

3 070 X1686070 POINTER 097 XPSB38 CAP SCREW 10 - 32 x /8" 3 1 071 X1686071 POINTER MOUNT 098 XPB16 HEX BOLT /8" - 16 x 1 /2" 3 072 X1686072 CABINET 099 XPN08 HEX NUT /8" - 16 5 073 X1686073 SPINDLE HOLDER 100 XPSB03 CAP SCREW /16" - 18 x 1" 5 074 X1686074 SPINDLE HOLDER 101 XPLW01 LOCK WASHER /16" 3 3 075 X1686075 DOOR 102 XPSB16 CAP SCREW /8" - 16 x /4" 3 3 076 X1686076 LOCK HANDLE 103 XPSB16 CAP SCREW /8" - 16 x /4" 077 X1686077 SCALE 104 XP6206 BEARING 6206 - 2RS 078 X1686078 RIVET 105 X1686105 SEAL 30 - 62 - 8 079 X1686079 OIL BREATHER 106 XPR38M SNAP RING 62mm 1 080 X1686080 KNOB ⁄4" - 20 X 1" 107 XP6205 BEARING 6205 - 2RS 1 081 X1686081 GASKET 108 XPSB39 CAP SCREW 5 - 40 x /2" 082 X1686082 SWITCH 109 XPRP05M ROLL PIN 5 x 30mm 083 X1686083 CORD, SWITCH TO MOTOR 110 XPK12M KEY 5 x 5 x 30mm 5 1 084 X1686084 POWER CORD 111 XPSS08 SETSCREW /16" - 18 x /2" 085 X1686085 STRAIN RELIEF 112 X1686112 DRAIN PLUG 5 086 X1686086 MOTOR 1 HP 113 XPN04 HEX NUT /8" - 11 5 087 X1686087 WRENCH 35MM 114 XPLW06 LOCK WASHER /8" 1 1 088 X1686088 SPINDLE WRENCH 115 XPB19 HEX BOLT /4" - 20 x /2" ® 1 089 XPAW02M ALLEN WRENCH 2 MM 116 XPLW02 LOCK WASHER /4" 3 1 5 090 XPB24 HEX BOLT /8" - 16 x 1 /4" 117 XPB03 HEX BOLT /16" - 18 x 1" 3 5 091 XPB18 HEX BOLT /8" - 16 x 1" 118 X1686118 /16" FENDER WASHER 3 1 092 XPLW04 LOCK WASHER /8" 119 XPN13 HEX NUT /2" - 13 1 1 1 093 XPSS07 SETSCREW /4" - 20 x /2" 120 XPSS29 SETSCREW 10 - 24 x /4" 3 094 XPRP42M ROLL PIN 3 x 20mm 121 XPN03 HEX NUT /4" - 16 3 095 XPW02 FLAT WASHER /8" 122 XPS03 PHLP HD SCRW 10 - 24 x 1" 5 096 XPN02 HEX NUT /16" - 18 123 X1686123 MACHINE ID/WARNING 124 XLABEL01 SAFETY GLASSES 2" X 3" 125 X1686125 READ MANUAL WARNING 126 X1686126 ELECTRICITY WARNING NOTES NOTES NOTES CUT ALONG DOTTED LINE The followinginformationisgivenonavoluntarybasisandstrictlyconfidential. # MODEL Phone Number______E-Mail______FAX______State______Zip______City ______Street ______Name .HowmanySHOPFOX 9. Howwouldyourankyourwoodworkingskills? 8. Howlonghaveyoubeena woodworker? 7. Whatisyouragegroup? 6. Whatisyourannualhouseholdincome? 5. Whichofthefollowingwoodworking/remodelingshowsdoyouwatch? 4. Whichofthefollowingmagazinesdoyousubscribeto. 3. Howdidyoufirstlearnaboutus? 2. .WheredidyoupurchaseyourSHOPFOX 1. _Sml ___Advanced ___MasterCraftsman ___20+Years ___8-20Years ___Intermediate ___70+ ___Simple ___60-69 ___50-59 ___2 -8Years ___0 -2Years ___40-49 ___$90,000+ ___30-39 ___$80,000-$89,999 ___20-29 ___$70,000-$79,999 ___$60,000-$69,999 ___$50,000-$59,999 ___$40,000-$49,999 ___ThisOldHouse ___$30,000-$39,999 ___$20,000-$29,999 ___TheNewYankeeWorkshop ___Woodwright’sShop ___Other______The AmericanWoodworker ___Home Time ___Backyard America ___AmericanHow-To ___Workbench ___Woodworker’sJournal ___Other______Woodwork ___Popular Woodworking ___Woodsmith ___Popular Science ___WoodshopNews ___Popular Mechanics ___Woodworker ___Wood ___WoodenBoat ___Old HouseJournal ___Journal ofLightConstruction ___Home Handyman ___Fine Woodworking ___Today’sHomeowner ___Fine Homebuilding ___Family Handyman ___Cabinetmaker ___American Woodworker ___Friend ___LocalStore ___Other______World WideWebSite ___Mail orderCatalog ___Advertisement ______Serial#______® machines doyouown? ______® machine? WARRANTY CARD 6 WouldyourecommendSHOPFOX 16. Doyouthinkyourpurchaserepresentsgoodvalue? 15. WhatnewaccessorieswouldyoulikeWoodstockInternationaltocarry? 14. What machines/supplieswouldyouliketosee? 13. Which portable/handheldpowertoolsdoyouown?Checkallthatapply. 12. Which benchtoptoolsdoyouown?Checkallthatapply. 11. Whatstationarywoodworkingtoolsdoyouown?Checkallthatapply. 10. 7 Comments:______17. _Ys___No ___Yes ______Router ______ReciprocatingSaw ______SaberSaw ___PortablePlaner ______PalmSander ___OrbitalSander ___Other______Miter Saw ___Drill/Driver ___Detail Sander ___Circular Saw ___Biscuit Joiner ___Belt Sander ___Spindle/BeltSander ___10"-12" ___ScrollSaw ___MiniLathe ___Other______Mini ___6"-8"Grinder ___Disc/Belt Sander ___WideBeltSander ___VacuumVeneerPress ___8" -10"Bandsaw ___8" TableSaw ___TableSaw ___5" -8"DrillPress ___1" x42"BeltSander ___Shaper ___RadialArmSaw ___PowerFeeder ___Planer ___Other______Mortiser ___SpindleSander ___Lathe ___PanelSaw ___Jointer ___Horizontal BoringMachine ___Dust Collector ___Drum Sander ___Drill Press ___Band Saw ___Air Compressor _Ys___No ______Yes ® products toafriend? FOLD ALONG DOTTED LINE

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