LOTO Catalog 9/27/06 11:07 AM Page 2

Lockout / Tagout Solutions TRAINING PROCEDURES IDENTIFICATION LOCKOUT DEVICES & ACCESSORIES

WWW.BRADYID.COM/LOCKOUT effective 10/2006 LOTO Catalog 9/27/06 11:07 AM Page 2

SECUREALERT BADGES NEW PRODUCTS

WELCOME TO BRADY’S LOCKOUT/TAGOUT SOLUTIONS CATALOG NEW!Brady, the world leader in lockout/tagout, offers the broadest range of products to make your hazardous energy control program more safe and efficient. Not only do our innovative products and services help you stay compliant with OSHA regulations, they also reduce costs by avoiding accidents and injuries, and increase productivity by safely speeding up lockout activities and reducing downtime.

see page 14 ReadyAccess Storage Stations Personal lockout kits see page 6 • Keep lockout devices at the point of need for easy access • Come with keyed alike padlocks for simplified key management • Protect devices from theft and harsh environments • Variety of kits offered for electrical, valve and other applications Lockout / Tagout

see page 29 see page 37 Keyed-alike padlock sets Storage lock boxes • Combine storage area for padlocks with • Available in 3-packs and 6-packs a group lock box in a single unit. • Safety, steel and aluminum padlocks in 4 colors • Come in large and small sizes

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TABLE OF CONTENTS

4 - 5 Lockout/Tagout Overview Cable Lockouts 406-407 6- 13 Lockout Kits Chain Lockouts 406-407 Circuit Breaker Lockouts 410-414 14 - 19 Lockout Stations Electrical Lockouts 415-416 20 - 23 ElectricalTraining Testers & Awareness Aids 417 Energy Control Procedures 422 24 - 27 EnergyTags Label & Tag Stations 423 Energy Source Identification 423 28 - 36 GroupPadlocks Lock Boxes & Lock Stations401-403 see page 24 Lock Centers 398-400 37 - 41 LockoutGroup Hasps Lockout - 404-405 Expanded tag offering Lock Boxes & Hasps • Two-part tags for enhanced control and tracking Lockout Pro Software 420-421 Lockout Procedure Station 422 • Tags with detachable key stubs 42 - 43 Cable & Chain Lockouts • Tags designed to hang flat on padlocks Locks 392-396 Mechanical Lockouts 418-419 44 - 45 Valve Lockouts Padlocks 392-396 Push button lockouts 46 - 50 PortableCircuit Lockout Breaker Kits Lockouts372-377 • Lock out emergency stops and operator controls Prinzing Kits & Stations 383 see page 52 51 - 53 Tag AccessoriesOther Electrical Lockouts - 391 Tag StationsPlugs, Switches, Fuses, etc. 391 Tags 388-390 54 - 55 TrainingGas && AwarenessAirline Lockouts Aids - 384-387 Valve LockoutsGas Tanks, Pneuamatic Air408-409 Lines, etc. Wall-Mounted Lockout 378-379 Energy Control Procedures 56 - 58 Stations 59 Energy Source Identification - Labels & Tags

60 - 61 Do-It-Yourself Printing Systems

New group lockout hasps Lockout Pro 3.0 • Tab metal hasps and economical aluminum hasps • Create clear, easy-to-follow procedures in minutes

see page 40 Lockout / Tagout Lockout /

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Lockout / Tagout Overview

LOCKOUT / TAGOUT SAVES LIVES AND REDUCES COSTS! • Approximately 10% of all industrial accidents are caused by failure to properly control hazardous energy. According to OSHA, this leads to 250,000 incidents, WHAT OSHA resulting in 50,000 injuries and over 100 fatalities every year. LOOKS FOR • Studies have shown that energy control programs can reduce injury rates by 25 to 50 percent! Common LO/TO violations include: •Failure to establish a written energy control program OSHA is Citing LO/TO Violators •Failure to develop machine-specific Due to the serious risk that hazardous energy poses to employees, OSHA is lockout procedures stepping up inspections and citations. In fact, the Lockout/Tagout standard has •Failure to properly train employees become the #1 most cited OSHA regulation for manufacturers. OSHA fines can •Failure to conduct periodic audits run from several hundred to several hundred thousand dollars. •Failure to provide or utilize the proper lockout devices Cost-Savings & Productivity Benefits • On average, non-fatal industrial accidents cost employers over $30,000 in direct and indirect medical expenses. In the event of a fatality, costs can jump to over $1 million! • Penalties from civil lawsuits can also easily run into the millions of dollars! • Not just people get hurt – unexpected startup can also damage equipment and machinery, requiring expensive repairs and prolonged downtime that reduces productivity • Many insurance companies offer reduced premiums to employers who demonstrate that they have an effective LO/TO program – a welcome savings in light of skyrocketing insurance costs!

LO/TO Regulations & Standards • Federal LO/TO requirements for general industry are covered in 29 CFR 1910.147, The Control Of Hazardous Energy (Lockout/Tagout) • Work on electrical circuits and components is covered under 29 CFR 1910, Subpart S, Selection & Use of Electrical Work Practices. • Some equipment-specific OSHA standards (eg, for cranes, derricks, etc.) also have their own LO/TO requirements. • In 2003, the American National Standards Institute (ANSI) updated its standard Z244.1 Control of Hazardous Energy - Lockout/Tagout & Alternative Methods. ANSI standards are voluntary consensus Lockout / Tagout standards, but often form the basis of new or revised OSHA regulations. • For more information on the OSHA standards, go to www.osha.gov. • For information on ANSI Z244.1 go to www.ansi.org.

When you neglect LO/TO...you neglect your most valuable resource... people.

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Lockout / Tagout Overview

4-STEP PLAN FOR CREATING AN EFFECTIVE ENERGY CONTROL PROGRAM STEP 1: Create energy control policy and procedures • This is one of the most critical – and overlooked – components of a LO/TO program! • Lockout PROTM software helps you create a complete energy control policy and easy-to-follow, graphical lockout procedures! See pages 56-57. • See page 58 for ideas on how to keep your procedures readily accessible to authorized employees. STEP 2: Identify all energy control points • Reduce the time it takes to perform lockout and avoid isolating the wrong energy sources by identifying all control points • Page 59 provide solutions for labeling or tagging valves, switches, breakers, etc.

STEP 3: Equip employees with the proper lockout tools and warning devices • Brady has OSHA-compliant locks, tags and lockout devices to cover every application. See pages 28-32 for locks, pages 24-25 for tags, and pages 42-55 for devices. • It is equally important to ensure that lockout tools are properly stored and readily accessible to those who need them. Lockout kits and stations do just that, and can be found on pages 6-19. • Make sure other employees are aware when LO/TO activity is in progress. Warning signs and barricades are shown on pages 22-23.

STEP 4: Train employees and promote awareness of safe work practices • OSHA requires that employees be trained in accordance with their specific roles and responsibilities. • Information on training requirements,as well as on training videos, posters and other instructional aids, can be found on pages 20-23. Lockout / Tagout Lockout /

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Lockout Kits

! NEW Personal Lockout Kits Personal lockout kits come equipped with keyed-alike padlocks, allowing all the locks in a kit to be opened with a single key. This simplifies key management and ensures that employees can quickly and easily find the right key. For kits containing padlocks that are keyed different (each padlock has its own unique key), see the standard lockout kits on the following pages. Or select a personal lockout kit without padlocks, and purchase the padlocks separately (see pages 28-32 for padlocks sold separately.) Personal Padlock Pouch ◗ Personal Padlock Pouch ! NEW • Compact kit that contains padlocks, tags and hasps. • Components: • 2 1” Group Lockout Hasps (65375) • 2 Heavy Duty Lockout Tags (65520) w/ Nylon Cable Ties • 2 Keyed-alike Safety Padlocks (99552) or Steel Padlocks (99500) • 1 Lockout Belt Pouch (51172)

Catalog No. Description 105969 Padlock kit w/ Keyed-Alike Safety Padlocks 105970 Padlock kit w/ Keyed-Alike Steel Padlocks

Personal Breaker Lockout Pouch ◗ Personal Breaker Lockout Pouch NEW • Pouch contains 1 each of our most popular circuit breaker lockouts ! • Covers 120v/277v and 480/600v breakers in single- and multi-pole configurations. • Components: • 1 120/277V Clamp-On Breaker Lockout w/cleat (65396) • 1 480/600V Clamp-On Breaker Lockout w/cleat (65397) • 1 Universal Multipole Breaker Lockout (66321) • 2 1" Group Lockout Hasps (65375) • 2 Heavy Duty Lockout Tags (65520) w/ Nylon Cable Ties • 1 Lockout Belt Pouch (51172) • 1 Belt Pouch (51172)

Catalog No. Description 105966 Personal Breaker Lockout Pouch (Kit) 105967 Kit w/ 2 Keyed-Alike Safety Padlocks 105968 Kit w/ 2 Keyed-Alike Steel Padlocks For more information Personal Breaker Lockout Kit on breaker lockouts see pg 46-50 ◗ Personal Breaker Lockout Kit ! NEW • Tool box contains 2 each of our most popular breaker lockouts Lockout / Tagout • Covers 120v/277v and 480/600v breakers in single- and multi-pole configurations. • Components: • 2 120/277V Clamp-On Breaker Lockouts w/ Cleats (65396) • 2 480/600V Clamp-On Breaker Lockouts w/ Cleats (65397) • 2 Universal Multipole Breaker Lockouts (66321) • 3 1" Red Lockout Hasps (65375)

Catalog No. Description • 3 Heavy Duty Lockout Tags (65520) w/ Nylon Cable Ties 105963 Personal Breaker Lockout Kit • 1 Small Lockout Toolbox (105905) 105964 Kit w/ 3 Keyed-Alike Safety Padlocks 105965 Kit w/ 3 Keyed-Alike Steel Padlocks • 1 Toolbox (105905)

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Lockout Kits

Personal Basic Lockout Kit • Contains the basic devices needed to lockout common breakers, valves and plugs ! NEW • Components: 1 1 • 1 /2"- 2 /2" Small Ball Valve Lockout (BS07A) 1 • 1 1"- 2 /2" Gate Valve Lockout (65560) • 1 120/277V Clamp-On Breaker Lockout w/ Cleat (65396) • 1 Universal Multipole Breaker Lockout (66321) • 1 Small 110V Plug Lockout (65674) • 2 1" Lockout Hasps (65375) Catalog No. Description • 2 Heavy Duty Lockout Tags (65520) w/ Nylon Cable Ties 104794 Personal Basic Lockout Kit • 1 Small Lockout Toolbox (105905) 104795 Kit w/ 2 Keyed-alike Safety Padlocks 104796 Kit w/ 2 Keyed-alike Steel Padlocks Personal Electrical Lockout Kit • Provides lockouts for use on most circuit breakers, electrical plugs and disconnect switches. ! NEW • Components: Includes Mini Cable Lockout, • 1 Mini Cable Lockout (50940) see page 43 for details. • 1 3-in-1 Plug Lockout (PLO23) • 2 120/277V Clamp-On Breaker Lockouts w/ Cleats (65396) • 1 480/600V Clamp-On Breaker Lockout w/ Cleat (65397) • 2 Universal Multipole Breaker Lockout (66321) • 1 Oversized Breaker Lockout (65329)

• 3 1” Group Lockout Hasps (65375) Catalog No. Description • 3 Heavy Duty Lockout Tags (65520) w/ Nylon Cable Ties 105960 Personal Electrical Lockout Kit 105961 Kit w/3 Keyed-alike Safety Padlocks • 1 Medium Lockout Toolbox (105906) 105962 Kit w/3 Keyed-alike Steel Padlocks Personal Valve Lockout Kit • Contains devices for locking out a wide range of gate and ball valves • Components: ! NEW • 1 All Purpose Cable Lockout (50943) 1 • 1 1"- 6 /2" Adjustable Gate Valve Lockout (64057) 1 • 1 1"- 2 /2" Gate Valve Lockout (65560) Includes All-Purpose Cable 1 1 • 1 /2"- 2 /2" Small Ball Valve Lockouts (BS07A) Lockout, see page 43 for details. • 1 All Purpose Cable Lockout (50943) • 3 1" Group Lockout Hasps (65375) • 3 Heavy Duty Lockout Tags (65520) w/ Nylon Cable Ties Catalog No. Description • 1 Medium Lockout Toolbox (105906) 105957 Personal Valve Lockout Kit 105958 Kit w/ 3 Keyed-Alike Safety Padlocks Personal Valve & Electrical Lockout Kit 105959 Kit w/ 3 Keyed-Alike Steel Padlocks • Provides everything you need to lockout breakers, plugs and valves of various types and sizes NEW • Components: ! • 1 All Purpose Cable Lockout (50943) 1 • 1 1"- 6 /2" Adjustable Gate Valve Lockout (64057) Includes All-Purpose Cable 1 1 • 1 /2"- 2 /2" Small Ball Valve Lockout (BS07A) Lockout, see page 43 for details. • 1 3-in-1 Plug Lockout (PLO23) • 2 120/277V Clamp-On Breaker Lockouts w/ Cleats (65396) • 1 480/600V Clamp-On Breaker Lockout w/ Cleat (65397) • 2 Universal Multipole Breaker Lockouts (66321) • 3 1" Group Lockout Hasps (65375) Catalog No. Description • 3 Heavy Duty Lockout Tags (65520) w/ Nylon Cable Ties 105954 Personal Valve & Electrical Kit 105955 Kit w/ 3 Keyed-Alike Safety Padlocks • 1 Medium Lockout Toolbox (105906) 105956 Kit w/ 3 Keyed-Alike Steel Padlocks Tagout Lockout /

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Lockout Kits ! Standard Lockout Kits The kits shown on pages 8-11 can be purchased with or without padlocks and tags. The padlocks included in these kits are keyed differently (each lock has its own unique key). For kits with keyed-alike padlocks (all locks can be opened with the same key), see the NEW personal lockout kits on pages 6-7. Portable Padlock Pouch • Portable kit with padlocks, tags and hasps • Components: • 2 Choose between keyed-different safety padlocks (99552) or steel padlocks (99500) • 2 Heavy Duty Lockout Tags (65520) w/ Nylon Cable Ties • 1 1" Group Lockout Hasp (65375) • 1 1.5" Group Lockout Hasp (65376) • 1 Lockout Belt Pouch (51172)

Catalog No. Description 99290 Kit w/2 Safety Padlocks 99292 Kit w/2 Steel Padlocks

Kit with Brady Safety Padlocks Breaker Lockout Sampler Pouch • Contains one each of our most popular breaker lockouts • Components: • 1 120V Snap-On Breaker Lockout (65387) • 1 120/277V Clamp-On Breaker Lockout w/cleat (65396) • 1 480/600V Clamp-On Breaker Lockout w/cleat (65397) • 1 Universal Multi-Pole Breaker Lockout (66321) • 1 Oversized Breaker Lockout (65329) • 1 Lockout Belt Pouch (51172) • Padlock Options: • Choose between two keyed-different safety padlocks (99552) or steel padlocks (99500). • Padlocks come with two heavy duty, re-usable lockout tags (65520) and nylon cable ties

Breaker Lockout Sampler Pouch Catalog No. Description 99293 Breaker Lockout Sampler Toolbox (Kit) 99296 Kit w/2 Safety Padlocks & 2 Tags 99297 Kit w/2 Steel Padlocks & 2 Tags 120/277V Breaker Lockout Pouch • Contains all the devices you need to lockout most 120/277V breakers • Components: • 2 120V Snap-On Breaker Lockouts (65387) • 2 120/277V Clamp-On Breaker Lockout w/ Cleats (65396) Lockout / Tagout • 2 Universal Multi-Pole Breaker Lockout w/ Cleats (66321) • 1 Lockout Belt Pouch (51172) • Padlock Options: • Choose between two keyed-different safety padlocks (99552) or steel padlocks (99500). • Padlocks come with two heavy duty, re-usable lockout tags (65520) and nylon cable ties

Catalog No. Description 99300 120/277V Breaker Lockout Pouch (Kit) 99302 Kit w/2 Safety Padlocks & 2 Tags 120/277V Breaker Lockout Pouch 99303 Kit w/2 Steel Padlocks & 2 Tags

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Lockout Kits

Breaker Lockout Toolbox • Everything you need to lockout most circuit breakers • Includes Mini Cable Lockout (see page 43 for details) • Components: • 1 Mini Cable Lockout (50940) • 2 120V Snap-On Breaker Lockout (65387) • 2 120/277V Clamp-On Breaker Lockouts w/cleats (65396) • 2 480/600V Clamp-On Breaker Lockouts w/cleats (65397) • 1 Universal Multi-Pole Breaker Lockout (66321) • 1 Oversized Breaker Lockout (65329) • 1 Lockout Toolbox (65290) • Padlock Options: • Choose between two keyed-different safety padlocks (99552) or steel padlocks (99500). • Padlocks come with two heavy duty, re-usable lockout tags (65520) and nylon cable ties

Catalog No. Description Breaker Lockout Toolbox 99305 Breaker Lockout Toolbox (Kit) 99307 Kit w/2 Safety Padlocks & 2 Tags 99308 Kit w/2 Steel Padlocks & 2 Tags

Electrical Lockout Toolbox

• All the basics for locking out breakers, electrical plugs, wall switches and fuses • Includes Mini Cable Lockout (see page 43 for details) • Components: • 1 Mini Cable Lockout (50940) • 2 120V Snap-On Breaker Lockouts (65387) • 2 120/277V Clamp-On Breaker Lockouts w/cleats (65396) • 2 480/600V Clamp-On Breaker Lockouts w/cleats (65397) • 2 Universal Multi-Pole Breaker Lockouts (66321) • 1 Oversized Breaker Lockout (65329) • 1 3-in-1 Plug Lockout (PLO23) • 1 Wall Switch Lockout (65392) • 1 Small Fuse Blockout (65390) • 1 Large Fuse Blockout (65691) • 1 Extra-Large Lockout Toolbox (LKP-TKLBOX) • Padlock Options: • Choose between two keyed-different safety padlocks (99552) or steel padlock (99500). Electrical • Padlocks come with two heavy duty, re-usable lockout tags (65520) and Lockout Toolbox nylon cable ties

Catalog No. Description 99310 Electrical Lockout Toolbox (Kit) 99312 Kit w/2 Safety Padlocks & 2 Tags 99313 Kit w/2 Steel Padlocks & 2 Tags Lockout / Tagout Lockout /

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Lockout Kits

◗ Valve Lockout Pouch • Economical kit for locking out small gate and ball valves • Components: Catalog No. Description 1 • 1 1"- 6 ⁄2" Adjustable Gate Valve Lockout (64057) 99679 Valve Lockout Pouch (Kit) 1 1 99680 Kit w/2 Safety Padlocks & 2 Tags • 2 ⁄2"- 2 ⁄2" Small Ball Valve Lockout (BS07A) 99681 Kit w/2 Steel Padlocks & 2 Tags • 1 Large Lockout Pouch (50979) • Padlock Options: • Choose between two keyed-different safety padlocks (99552) or steel padlocks (99500). • Padlocks come with two heavy duty, re-usable lockout tags (65520) and nylon cable ties ◗ Gate Valve Lockout Pouch • Lockout virtually any type and size of gate valve with just two versatile lockouts • Components: Catalog No. Description 1 • 1 1"- 6 ⁄2" Adjustable Gate Valve Lockout (64057) 101416 Gate Valve Lockout Pouch (Kit) • 1 All Purpose Cable Lockout w/ 8” sheathed cable 102692 Kit w/ 2 Safety Padlocks & 2 Tags 102693 Kit w/ 2 Steel Padlocks & 2 Tags • Padlock Options: • Choose between two keyed-different safety padlocks (99552) or steel padlocks (99500). • Padlocks come with two heavy duty, re-usable lockout tags (65520) and nylon cable ties

◗ Gate Valve Lockout Satchel • Components: • 1 1" - 21/2" Gate Valve Lockout (65560) • 1 21/2" - 5" Gate Valve Lockout (65561) Catalog No. Description 99676 Gate Valve Lockout Satchel (Kit) • 1 5" - 61/2" Gate Valve Lockout (65562) 99677 Kit w/2 Safety Padlocks & 2 Tags • 1 61/2" - 10" Gate Valve Lockout (65563) 99678 Kit w/2 Steel Padlocks & 2 Tags • 1 10" - 13" Gate Valve Lockout (65564) • 1 Lockout Satchel (51173) • Padlock Options: • Choose between two keyed-different safety padlocks (99552) or steel padlocks (99500). • Padlocks come with two heavy duty, re-usable lockout tags (65520) and nylon cable ties

◗ Valve Lockout Toolbox • Everything you need to lock out gate, ball, butterfly and other valves • Components:

Lockout / Tagout • 1 Small Univ. Valve Lockout w/ Blocking Arm (50924 and 65402) • 1 All Purpose Cable Lockout w/ 8' Sheathed Cable (50943) 1 • 1 1" - 6 ⁄2"Adjustable Gate Valve Lockout (64057) 1 • 1 ⁄4" - 1" Ball Valve Lockout (65666) Catalog No. Description 1 • 1 1" - 2 ⁄2" Gate Valve Lockout (65560) 99320 Valve Lockout Toolbox (Kit) • 1 Extra-Large Lockout Toolbox (LKP-TKLBOX) 99321 Kit w/2 Safety Padlocks & 2 Tags 99324 Kit w/2 Steel Padlocks & 2 Tags • Padlock Options: • Choose between two keyed-different safety padlocks (99552) or steel padlocks (99500). • Padlocks come with two heavy duty, re-usable lockout tags (65520) and nylon cable ties

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Lockout Kits

◗ Combination Lockout Satchel • Everything you need to lock out the most common mechanical and electrical control points, with extra valve lockout devices • Components: • 1 Large Univ. Valve Lockout w/ Blocking Arm (50899 and 65403) • 1 480/600V Clamp-On Breaker Lockout w/cleat (65397) • 1 All Purpose Cable Lockout w/ 8' Sheathed Cable (50943) • 1 Universal Multi-Pole Breaker Lockout (66321) 1 • 1 ⁄4" - 1" Ball Valve Lockout (65666) • 1 110V Plug Lockout (65674) 1 • 1 1" - 2 ⁄2" Gate Valve Lockout (65560) • 1 Wall Switch Lockout (65392) 1 • 1 2 ⁄2" - 5" Gate Valve Lockout (65561) • 1 Lockout Satchel (51173) 1 • 1 5" - 6 ⁄2" Gate Valve Lockout (65562) • 1 120V Snap-On Breaker Lockout (65387) • 1 120/277V Clamp-On Breaker Lockout w/ Cleat (65396) • Padlock Options: • Choose between two keyed-different safety padlocks (99552) or two steel padlocks (99500). • Padlocks come with two heavy duty, re-usable lockout tags (65520) and nylon cable ties

Catalog No. Description 99686 Combination Lockout Satchel (Kit) 99687 Kit w/2 Safety Padlocks & 2 Tags 99688 Kit w/2 Steel Padlocks & 2 Tags ◗ Combination Lockout Toolbox • All the basics for lockout out gate and ball valves, breakers, switches and plugs • Components:

1 • 1 1" - 6 /2" Adjustable Gate Valve Lockout (64057) • 1 110V Plug Lockout (65674) 1 • 1 /4"- 1" Ball Valve Lockout (65666) • 1 Wall Switch Lockouts (65392) 1 • 1 1 /4" - 3" Ball Valve Lockout (65669) • 1 Lockout Belt Pouch (51172) • 1 120V Snap-On Breaker Lockout (65387) • 1 Extra-Large Lockout Toolbox (LKP-TKLBOX) • 1 120/277V Clamp-On Breaker Lockout w/cleat (65396) Catalog No. Description • 1 480/600V Clamp-On Breaker Lockout w/cleat (65397) 99682 Combination Lockout Toolbox (Kit) • 1 Universal Multi-Pole Breaker Lockout (66321) 99684 Kit w/2 Safety Padlocks & 2 Tags 99685 Kit w/2 Steel Padlocks & 2 Tags • Padlock Options: • Choose between two keyed-different safety padlocks (99552) or two steel padlocks (99500). • Padlocks come with two heavy duty, re-usable lockout tags (65520) and nylon cable ties

◗ Combination Lockout Duffel • Everything you need to lock out the most common mechanical and electrical control points, with extra electrical lockout devices • Components: • 1 3-in-1 Plug Lockout (PLO23) • 1 Mini Cable Lockout (50940) • 1 Wall Switch Lockout (65392) 1 • 1 1" - 6 /2"Adjustable Gate Valve Lockout (64057) • 1 Large Univ. Valve Lockout w/ Blocking Arm (50899 and 65403) 1 • 1 1" - 2 /2" Gate Valve Lockout (65560) 1 • 1 120V Snap-On Breaker Lockout (65387) • 1 /4" - 1" Ball Valve Lockout (65666) • 1 120/277V Clamp-On Breaker Lockout (65396) • 1 Lockout Belt Pouch (51172) • 1 480/600V Clamp-On Breaker Lockout (65397) • 1 Lockout Duffel Bag (99162) • 1 Universal Multi-Pole Breaker Lockout (66321) • 1 Oversized Breaker Lockout (65329) • Padlock Options: • Choose between two keyed-different safety padlocks (99552) or steel padlocks (99500). • Padlocks come with two heavy duty, re-usable lockout tags (65520) and nylon cable ties

Catalog No. Description 99689 Combination Lockout Duffel (Kit) 99690 Kit w/2 Safety Padlocks & 2 Tags 99691 Kit w/2 Steel Padlocks & 2 Tags Lockout / Tagout Lockout /

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Lockout Kits

Customize It Create your own custom lockout kits by picking one of the storage/carrying cases below and filling it with the lockout devices you need! Lockout Belt Pouch

• Made of heavy duty nylon with loops for hanging on a belt • Dimensions: 43/4"h x 71/2"w x 2"d

Catalog No. Description 51172 Lockout Belt Pouch

Large Lockout Pouch • Made of nylon with attachment loop on back • Dimensions: 8"h x 7"w x 3"d

Catalog No. Description 50979 Large Lockout Pouch

Lockout Bag

• Made of rugged canvas with drawstring • Capable of being locked closed • Dimensions: 9 3/4"h x 18"l

Catalog No. Description 65780 Lockout Security Bag

Lockout Satchel Lockout / Tagout • Made of 1000 Denier Red Cordura Nylon with 39" shoulder strap • Includes latchable front pocket and two side mesh holders • Dimensions: 14"h x 4"w x 15"d

Catalog No. Description 51173 Lockout Satchel

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Lockout Kits

Lockout Duffel Bag • Made of 600 denier polyester with 39" removable shoulder strap and 8 inside pockets • Dimensions: 10"h x 16 1/2"w x 8 1/2"d

Catalog No. Description 99162 Lockout Duffel Bag

Lockout Toolboxes

• Made of rugged polypropylene with nickel-plated steel clasps • Two handy storage pockets built into lid ! NEW • Comes with removable tray for organizing contents

Catalog No. Dimensions (H x W x D) Description 105905 7.1” x 14” x 5.5” Small Toolbox 105906 7.8” x 16.2” x 7.3” Medium Toolbox 105907 10.2” x 19.4” x 9.8 Large Toolbox 105908 10.6” x 24” x 11.2” Extra Large Toolbox

PRINZING Metal Lockout Cabinet

• All metal, yellow powder-coated cabinet comes with one adjustable shelf (extra shelves available) • Capable of being locked closed • Can also be easily wall mounted using predrilled holes in back • Lockout safety tips printed on inside door • Dimensions: 16"h x 14"w x 6"d

Catalog No. Description LC252M Metal Lockout Cabinet LC254M Extra Shelf Ready Access Lockout Station

• Made of thermformed polyproylene for rugged durability • Semi-transparent hinged cover with locking mechanism protects ! NEW contents from harsh environments and prevents unauthorized access • Slots in back for wall mounting • Attachable carrying handle facilitates easy portability • 4 Small Detachable hanging hooks • Storage compartment (4.25”H x 16”W x 5.12”D) • Dimensions: 17” H x 17”W x 6.75”D

Catalog No. Description 105942 Molded Lockout Station Ready Access Stations will be Available Early 2007

Closed Tagout Lockout /

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Lockout Stations

Available ! NEW Ready Access Storage Stations Early 2007 Brady’s new Ready Access storage stations ensure that lockout devices remain easily accessible and ready for use whenever needed. These compact stations are made of rugged, rustproof polyproplylene and come with an attachable handle for easy portability. The stations can also be permanently wall-mounted out near the point of need, allowing employees to grab the tools they need without wasted search and retrieval time. The lockable cover guards against theft and unauthorized usage, and protects the contents from exposure to harsh industrial environments. Your lockout devices stay clean and secure, ready for use whenever and wherever needed. Ready Access Padlock Station Station with 5 Padlocks ! NEW • Components: • 1 Ready Access Padlock Station (105932) • 5 Keyed-different safety padlocks (99552) or steel padlocks (99500) • 5 Heavy Duty, re-usable lockout tags (65520) w/ nylon cable ties • 2 1” Group Lockout Hasps (65375) • 2 1.5” Group Lockout Hasps (65376)

Station with 10 Padlocks • Components: • 1 ReadyAccess Padlock Station (105932) • 10 Keyed-different safety padlocks (99552) or steel padlocks (99500) • 10 Heavy duty, re-usable lockout tags (65520) w/ nylon cable ties • Holds up to 10 padlocks, 6 hasps and 10 tags • 3 1” Group Lockout Hasps (65375) • Made of thermformed polyproylene for rugged durability • 3 1.5” Group Lockout Hasps (65376) • Semi-transparent hinged cover with locking mechanism protects contents from harsh environments and prevents unauthorized access Catalog No. Description 105928 Padlock Station w/ 5 Safety Padlocks • Slots in back for wall mounting 105929 Padlock Station w/ 5 Steel Padlocks • Attachable carrying handle facilitates easy portability 105930 Padlock Station w/ 10 Safety Padlocks 105931 Padlock Station w/ 10 Steel Padlocks • Space-saving design delivers footprint half the size of competitors 105932 Ready Access Padlock Station (Unfilled) • Dimensions: 7”H x 13.25”W x 2.5”D Ready Access Stations will be Available Early 2007 Lockout / Tagout

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Lockout Stations

Ready Access Stations will be Available in Early 2007 Ready Access Electrical Lockout Station

• Made of thermformed polyproylene for rugged durability • Semi-transparent hinged cover with locking mechanism protec ! NEW contents from harsh environments and prevents unauthorized access • Slots in back for wall mounting • Attachable carrying handle facilitates easy portability • 4 detachable hanging hooks • Storage compartment (4.25"H x 16"W x 5.12"D) • Dimensions: 17" H x 17"W x 6.75"D

Catalog No. Description 105942 Ready Access Lockout Station (unfilled)

Valve Lockout Station • Components: • 1 Ready Access Lockout Station (105942) • 2 Adjustable Gate Valve Lockouts (64057) • 1 All Purpose Cable Lockout (50943) • 2 Ball Valve Lockouts (BSO7A) • 2 1" Group Lockout Hasps (65375) Ready Access Valve & Electrical Lockout Station • 1 1.5" Group Lockout Hasp (65376) • 6 Keyed different safety padlocks (99552) or steel padlocks (99500) • 6 Heavy duty, re-usable lockout tags (65520) w/ nylon cable ties ! NEW Catalog No. Description 105936 Valve Lockout Station (No Padlocks) Combination Padlock for 105937 Station w/ 6 Safety Padlocks station door. 105938 Station w/ 6 Steel Padlocks Part Number: 101963

Electrical Lockout Station Valve & Electrical Lockout Station • Components: • Components: • 1 Ready Access Lockout Station (105942) • 1 Ready Access Lockout Station (105942) • 2 3-in-1 Plug Lockouts (PLO23) • 1 Adjustable Gate Valve Lockout (64057) • 1 Mini Cable Lockout (50940) • 1 All Purpose Cable Lockout (50943) • 2 120/277V Clamp-On Breaker Lockouts w/cleats (65396) • 1 Ball Valve Lockout (BSO7A) • 2 480/600V Clamp-On Breaker Lockouts w/cleats (65397) • 1 3-in-1 Plug Lockout (PLO23) • 2 Universal Multipole Breaker Lockouts (66321) • 2 120/277V Clamp-On Breaker Lockouts w/cleats (65396) • 1 Oversized Breaker Lockout (65329) • 1 480/600V Clamp-On Breaker Lockout w/cleat (65397) • 2 1" Group Lockout Hasps (65375) • 2 Universal Multipole Breaker Lockouts (66321) • 1 1.5" Group Lockout Hasps (65376) • 2 1" Group Lockout Hasps (65375) • 6 Keyed different safety padlocks (99552) or steel padlocks (99500) • 1 1.5" Group Lockout Hasp (65376) • 6 Heavy duty, re-usable lockout tags (65520) w/ nylon cable ties • 6 Keyed-different safety padlocks (99552) or steel padlocks (99500) • 6 Heavy duty, re-usable lockout tags (65520) w/ nylon cable ties Catalog No. Description Catalog No. Description 105939 Electrical Lockout Station (No Padlocks) 105933 Valve & Electrical Station (No Padlocks) 105940 Station w/ 6 Safety Padlocks 105934 Station w/ 6 Safety Padlocks 105941 Station w/ 6 Steel Padlocks 105935 Station w/ 6 Steel Padlocks

Ready Access Stations will be Tagout Lockout / Available Early 2007 www.bradyid.com 15 LOTO Catalog 9/27/06 11:08 AM Page 16

Lockout Stations

Extra-Large Lockout Station • Provides everything you need to lock out both mechanical and electrical control points • Includes Universal Valve Lockout (page 44) and All Purpose Cable Lockout (see page 42) • Constructed of sturdy polystyrene with pre-drilled holes for easy wall mounting • Pegboard-style holes for hooks drilled into back and sides (8 hooks supplied standard) • Built-in lock rail holds 20-25 locks depending on lock size • Dimensions: 30"h x 25"w x 51/4"d • Components: • 1 All Purpose Cable Lockout w/ 8' Sheathed Cable (50943) • 1 Large Univ. Valve Lockout w/ Blocking Arm (50899 and 65403) • 2 120V Snap-On Breaker Lockouts (65387) • 2 120/277V Clamp-On Breaker Lockouts (65396) • 2 480/600V Clamp-On Breaker Lockouts (65397) • 2 Universal Multi-Pole Breaker Lockouts (66321) • 1 Oversized Breaker Lockout (65329) • 2 Cleats for 120/277V Clamp-On Lockouts (65404) • 2 Cleats for 480/600V Clamp-On Lockouts (65406) • 1 Wall Switch Lockout (65392) • 1 110V Plug Lockout (65674) • 1 3-in-1 Plug Lockout (PLO23) 1 • 1 ⁄4" - 1" Ball Valve Lockout (65666) 1 Extra-Large Lockout Station with Brady Safety Padlocks • 1 1 ⁄4" - 3" Ball Valve Lockout (65669) 1 • 2 1" - 2 ⁄2" Gate Valve Lockouts (65560) 1 • 1 1" - 6 ⁄2" Adjustable Gate Valve Lockout (64057) • 2 Labeled Lockout Hasps (65960) • Padlock Options: • Choose between 18 keyed-different safety padlocks (99552) or 18 steel padlocks (99500). • Padlocks come with 25 heavy duty, re-usable lockout tags (65520) and nylon cable ties

Catalog No. Description 99693 Station w/ Components and 18 Brady Safety Padlocks, 25 Tags 99694 Station w/ Components and 18 Brady Steel Padlocks, 25 Tags 50993 Extra-Large Lockout Station (unfilled)

◗ Extra-Large Enclosed Lockout / Tagout Lockout Station • Extra-large lockout station with lockable acrylic doors • Components are listed above

Catalog No. Description 99696 Station w/ Components and 18 Brady Safety Padlocks, 25 Tags 99700 Station w/ Components and 18 Brady Steel Padlocks, 25 Tags 50995 Extra-Large Enclosed Lockout Station (unfilled)

Extra-Large Lockout Station with Brady Steel Padlocks

16 LOTO Catalog 9/27/06 11:08 AM Page 17

Lockout Stations

Lockout Station V-Sign

• Enhance the visibility of your Lockout Station with this V-shaped polyethylene sign Catalog Number 66328 • Sign size: 8" x 9" x 1" flange (overall width is 14”)

Large Lockout Station

• Provides everything you need for locking out all types of valves and plugs • Includes Universal Valve Lockout (page 44) and All Purpose Cable Lockout (see page 42) • Constructed of sturdy white polystyrene with predrilled holes for easy wall mounting • Pegboard-style holes for hooks drilled into back (6 hooks supplied standard) • Built-in lock rail holds 15 - 20 locks depending on lock size 1 • Dimensions: 26"h x 19 ⁄2"w x 5"d • Components: • 1 All Purpose Cable Lockout w/ 8’ Sheathed Cable (50943) • 1 Large Univ. Valve Lockout w/ Blocking Arm (50899 and 65403) • 1 110V Plug Lockout (65674) • 1 3-in-1 Plug Lockout (PLO23) 1 • 1 ⁄4" - 1" Ball Valve Lockout (65666) 1 • 1 1" - 2 ⁄2" Gate Valve Lockout (65560) 1 • 1 1" - 6 ⁄2"Adjustable Gate Valve Lockout (64057) • 2 Labeled Lockout Hasps (65960) • Padlock Options: • Choose between 12 keyed-different safety padlocks (99552) or 12 steel padlocks (99500). • Padlocks come with 25 heavy duty, re-usable lockout tags (65520) and nylon cable ties

Catalog No. Description 99699 Station w/ Components and 12 Brady Safety Padlocks, 25 Tags 99697 Station w/ Components and 12 Brady Steel Padlocks, 25 Tags 50994 Large Lockout Station (unfilled) Large Lockout Station with Brady Safety Padlocks

◗ Large Enclosed Catalog No. Description Lockout Station 99703 Station w/ Components and 12 Brady Safety Padlocks, 25 Tags • Large lockout station with lockable 99704 Station w/ Components and 12 Brady Steel Padlocks, 25 Tags acrylic doors 50996 Large Enclosed Lockout Station (unfilled) Lockout / Tagout Lockout /

www.bradyid.com 17 LOTO Catalog 9/27/06 11:08 AM Page 18

Lockout Stations

Small Lockout Station

● Provides everything you need for locking out ● Components: all types of electrical control points ● 1 - Mini Cable Lockout (50940) ● Includes Mini Cable Lockout (see page 407) ● 2 - 120V Snap-On Breaker Lockouts (65387) ● Station constructed of sturdy white ● 2 - 120/277V Clamp-On Breaker Lockouts w/cleats (65396) polystyrene with predrilled holes for easywall ● mounting 2 - 480/600V Clamp-On Breaker Lockouts w/cleats (65397) ● ● Built-in lock rail holds 10-15 locks 2 - Universal Multi-Pole Breaker Lockouts (66321) depending on lock size ● 1 - Oversized Breaker Lockout (65329) ● Pegboard-style holes for hooks drilled into ● 1 - Wall Switch Lockout (65392) back (4 hooks supplied standard) ● 1 - 110V Plug Lockout (65674) ● Dimensions: 18"H x 12"W x 4"D ● 1 - 3-in-1 Plug Lockout (PLO23) ● 1 - Small fuse blockout (65690) ● 1 - Large fuse blockout (65691) ● 2 - Labeled Lockout Hasps (65960) ● Padlock Options: Small Lockout Station with Brady Safety Padlocks • Choose between 6 keyed-different safety padlocks (99552) or 6 steel padlocks (99500). Catalog No. Description • Padlocks come with 12 heavy duty, re-usable lockout 99706 Station w/ Components & 6 Brady Safety Padlocks, 12 Tags 99707 Station w/ Components & 6 Brady Steel Padlocks, 12 Tags tags (65520) and nylon cable ties 50997 Small Lockout Station (unfilled)

Combined Lockout / Lock Box Station

● All metal, yellow powder-coated cabinet comes with one adjustable shelf (extra shelves available) ● Capable of being locked closed ● Lockout safety tips printed on inside door ● Lock box attaches to bottom of cabinet, accommodates 8-10 locks depending on lock size ● Cabinet dimensions: 16"H x 14"W x 6"D ● Lock box dimensions: 6"H x 15"W x 3"D ● Components: ● 1 - 120V Snap-On Breaker Lockouts (65387) ● 1 - 120/277V Clamp-On Breaker Lockout w/cleats (65396) ● 1 - 480/600V Clamp-On Breaker Lockout w/cleats (65397) ● 1 - Universal Multi-Pole Breaker Lockout (66321) ● 1 - Oversized Breaker Lockout (65329)

●

Lockout / Tagout 1 - Wall Switch Lockout (65392) ● 1 - 110V Plug Lockout (65674) ● 1 - 3-in-1 Plug Lockout (PLO23) ● 1 - 1" – 21/2" Gate Valve Lockout (65560)

Catalog No. Description ● 1 - 1" – 61/2" Adjustable Gate Valve Lockout (64057) 99709 Station w/ Components & 6 Brady Safety Padlocks, 12 Tags ● Padlock Options: 99710 Station w/ Components & 6 Brady Steel Padlocks, 12 Tags LC252M Metal Lockout Cabinet (unfilled) • Choose between 6 keyed-different safety padlocks LG252M Metal Wall Lock Box (Lock Box Only) (99552) or 6 steel padlocks (99500). LC254M Extra Shelf • Padlocks come with 12 heavy duty, re-usable lockout tags (65520) and nylon cable ties

18 LOTO Catalog 9/27/06 11:08 AM Page 19

Prinzing Kits & Stations

Kits shown on these pages use mostly Prinzing devices, some of which are not sold separately in this catalog.

◗ Economy Lockout Kit (LKX) ◗ Lockout Kit - ● Our economy kit provides 9 components ● Components: Complete Set to ensure equipment is either ● 3 - 11/2" Steel Lockout Hasps (T220)2 (LKXSET) de-energized or locked out in accordance ● 3 - Blue Prinzing Padlocks (LC041-BU) ● Includes fully equipped with OSHA regulation 1910.47 ● 14 - 2 Padlock Identifier Stickers (LID-2) lockout kit (LKX), and rack and sign ● 1 - pkg. (10) - Lockout Tags with (LKX-Rack) Ties (LT10) ● A convenient place to ● 3 - Single Pole Breaker Lockouts (BLO1) store your lockout- ● 2 - Multi Pole Breaker Lockouts (BLO3) tagout kit ● 1 - Large Plug Lockout (PLO23) Catalog Number Description ● 1 - Lockout Training Booklet (2112X) LKXSET Lockout Kit - Complete Set ● 1 - Rugged Polyethylene Carrying Case LKX Economy Lockout Kit (7"H x 12"W x 5"D) LKX-Rack Sign & Rack only

◗ Industrial Strength English/Spanish Safety Lockout version (3002) Centers (3001) ◗ Ultimate Lockout Kit Lockout Station ● The ultimate portable solution for a very ● Lockable all metal, yellow powder coated ◗ Safety Lockout Center wide range of lockout applications cabinet comes with one adjustable shelf ● Provides ready access to locks, tags, lockout ● (extra shelves available) Components: devices and information ● 1 - Safetee™ Donut 1" - 21/2" (SD02) ● Lockout safety tips are conveniently located ● Made of tough acrylic plastic ● 1 - Safetee™ Donut 5" – 61/2" (SD06) inside of door for frequent reminders of ● Station size: 30"H x 24"W x 4 1/2"D ● proper lockout procedures 1 - Ball Valve Lockout (BS07A) ● ● (3001) Components: ● 1 - Ball Valve Lockout (BS08A) Can be wall mounted or easily transported ● 6 - Multi-color steel padlocks ● 1 - Large Plug Lockout (PL027E) ● Station size: 16"H x 14"W x 6"D ● 2 - pkg (10)lockout tags with ties (LT10) ● ● 10 - “Danger Do Not Operate” Lockout Tags Components: ● 1 5 - 1 /2" multiple lockout devices (T220) (LT10) ● 3 - Red Safety padlocks (99552) ● 1 - pkg (25)Lockout Safety booklets ● 1 - Cable Lockout Device (CABLO) ● 3 - Yellow Safety padlocks (99570) (2112X) Station ● 2 - No-hole Breaker Lockout (BL04) ● 1 - Safety Donut® - 21/2" - 5" (SDO4) ● (3002) Components: ● 2 - Breaker Lockout, Triple-pole (BL03) ● 1 - Safety Donut® - 1"- 21/2" (SD02) ● 6 - Multi-color padlocks ● 1 - Breaker Lockout, Multi-pole (BL07) ● 1 - Single pole breaker lockout (BLO1) ● 2 - pkg (10) Bilingual lockout tags with ● 2 - 11/2" Steel Lockout Hasp (T220) ● 10 - Lockout tags with ties (LT10) ties (TG400B-10) ● ● 1 - Wall Switch Lockout (WSLO) 2 - Multi pole breaker lockout (BLO3) ● 1 5 - 1 /2" multiple lockout devices (T220) ● 1 - Lockout Safety Training Booklet (2112X) ● 1 - 1" Multiple lockout device (T218) ● 15 - English Lockout Safety ● 1 - 120-600 AC Voltage Sensor (ESAC600) ● 1 - Single pole breaker lockout (BLO4) booklets (2112X) ● 3 ● 1 3 - Prinzing Padlocks /4" Blue (LC041-BU) 1 - 1 /2" Multiple lockout device (T220) ● 10 - Spanish Lockout Safety booklets ● 1 - Lockout Bag “Duffel Style” (LX980E) ● 1 - Large plug lockout (PLO23) (2112SPX) ● 1 - Small plug lockout (PLO21) Catalog Number Description 3001 Safety Lockout Center Catalog Number Description Catalog Number Description 3012 Board Only Bilingual Safety LK981E Ultimate Lockout Kit LC251M Industrial Strength Lockout Station 3002 LK980E Lockout Bag Only LC252M Cabinet only Lockout Center LC254M Extra shelf 3013 Bilingual Board Only Lockout / Tagout Lockout /

www.bradyid.com 19 LOTO Catalog 9/27/06 11:08 AM Page 20

Training & Awareness Aids

OSHA Training Requirements

• Those who will perform servicing or maintenance (authorized employees) • Employers must document when training took place, who must be trained to: attended, and the topics covered. • Recognize hazardous energy sources and understand the energy type • Employees must be retrained under the following situations: and magnitude • Employee assigned to new job • Identify and properly operate the applicable energy-isolating devices • Change made to energy control policies or procedures • Safely apply and remove lockout/tagout devices • Machinery installed or modified, presenting a new hazard • Those who operate the machinery or work in the area where LO/TO • Whenever the employer has reason to believe that there is performed (affected employees) must be trained to: are problems with the employee’s understanding or use • Recognize when lockout/tagout activities are in progress of the procedures • Understand the purpose of the energy control program and the impor- • Authorized employees must undergo an annual review to ensure tance of not tampering with lockout/tagout devices when encountered they fully understand their responsibilities under the program in the workplace • Additional training is required when using tagout instead of lockout. See Section (C)(7)(ii) in the 1910.147 standard.

◗ Lockout/Tagout Training: A Program for Employees Train employees to protect themselves and others during machine servicing and maintenance. This program shows how to recognize all potential hazards and handle them safely. Includes: • Live action 13 minute, full color VHS video • Training log book • Instructors guidebook with quizzes, 24 pages • Full-color poster • 10 employee handbooks • Sample tag & warning decal • 10 certificate of completion wallet cards • Carrying case

Catalog No. Description Quantity 99673 Complete Kit 1 99674 Additional handbooks 1/pkg. 99675 Additional wallet cards 10/pkg.

◗ Lockout For Life • Learn from other workers' tragic mistakes. This motivational video presents six real-life dramatizations of actual lockout accidents and analyzes how they could have been prevented • Suitable for new and experienced employees • Comes complete with 10 accompanying booklets • Run time: 19 minutes (VHS or DVD formats)

Catalog No. Description 66255 Lockout For Life video (includes 10 booklets) 51793 Lockout For Life DVD English/Spanish (includes 10 English booklets) 51544 Lockout For Life video (Spanish) 65812 Additional booklets (10/pkg.)

Lockout / Tagout ◗ LOTO for Authorized & Affected Personnel • Provides a comprehensive introduction to the key components of an effective LOTO program • Comes with reproducible quiz and certificate • Run time: 17 minutes (VHS video format) • Spanish language video also available (quiz and certificate in English only)

Catalog No. Description 51454 LOTO For Authorized & Affected Personnel (English) 51455 LOTO For Authorized & Affected Personnel (Spanish)

20 LOTO Catalog 9/27/06 11:08 AM Page 21

Training & Awareness Aids

◗ Lockout/Tagout Handbook • 16-page training booklet with quiz instructs workers how to protect themselves from hazardous energy

Catalog No. Description Quantity 66219 Lockout/Tagout Handbook 10/pkg. 63004 Spanish-language Handbook 10/pkg.

◗ PRINZING ◗ PRINZING Lockout Safety Wallet Safety Cards Training Booklet • Wallet size card contains • 16-page training booklet important reminders for covers the basics of lockout safety lockout/tagout safety • Available in English or English/Spanish • Package of 10

Catalog No. Description Quantity 2112-TEN Lockout Safety 10/pkg. 2112 Lockout Safety 25/pkg. Catalog Number Description Quantity LOSC13 English Wallet Card 10/pkg. 2112SP-TEN Spanish-language version 10/pkg. LOSC13BI English/Spanish Wallet Card 10/pkg. 2112SP Spanish-language version 25/pkg.

◗ PRINZING Lockout Safety Poster • Training poster reinforces your energy control program • 18"h x 24"w, laminated on both sides

Catalog No. Description LOSP8 Lockout Safety Poster LOSP8SP Spanish-language version

◗ Hard Hat Labels • Made of B-946 indoor/outdoor vinyl • Size: 2" diameter • Four labels per card

Catalog No. Description 42248 Hard Hat Label - Lockout/Tagout Trained 50193 Hard Hat Label - Lockout/Tagout Authorized

Cat. No. 42248 Cat. No. 50193

LockoutPRO™ Enterprise software also provides training tools, including an online training module that allows employees to undertake training at their own computer. See pages 56-57. Lockout / Tagout Lockout /

www.bradyid.com 21 LOTO Catalog 9/27/06 11:08 AM Page 22

Training & Awareness Aids

◗ Lockout Safety Signs ◗ Lockout Safety Labels • Available in Premium Fiberglass (B-120) and • Made from self-sticking high-performance polyester (B-302) BradyTuffTM Plastic (B401) • Size: 7” x 10”

1 1 1 1 2 ⁄4 x 4 ⁄2 - 88302 2 ⁄4 x 4 ⁄2 - 88303

Fiberglass - 65571 Fiberglass - 65517 1 1 Plastic - 22909 Plastic - 22931 3 ⁄2 x 5 - 86248 3 ⁄2 x 5 - 86250

Size Quantity 1 1 2 ⁄4" x 4 ⁄2" 1/pkg. 1 3 ⁄2" x 5" 5/pkg.

Lockout Warning Signs

◗ Standard Signs • Made of BradyTuffTM plastic (B-401) • Size: 7” x 10”

7 x 10 - 50269 7 x 10 - 50270

◗ Magnetic Signs • Made of flexible magnetic vinyl • Two sizes available Lockout / Tagout

1 1 1 1 5" x 3 ⁄2" - 50277 5" x 3 ⁄2" - 66008 5" x 3 ⁄2" - 66004 5" x 3 ⁄2" - 66006 7" x 5" - 50279 7" x 5" - 66009 7" x 5" - 66005 7" x 5" - 66007

22 LOTO Catalog 9/27/06 11:08 AM Page 23

Training & Awareness Aids

Floor Stands

(side 1) (side 2) SF647E 92289 ◗ PRINZING Floor Stand ◗ Two-In-One Floor Stand • Made from rugged polyethylene, resists most chemicals • Made of lightweight corrugated polypropylene (B-836) • Message printed on front and back • Printed on both sides - inside and out - offering two stands for the price of one • Dimensions: 20” high x 12” wide • Dimensions: 20” high x 12” wide

Catalog No. Description Catalog No. Description SF647E Lockout Floor Stand 92289 Two-In-One Floor Stand

Barricades

◗ Striped Warning Posts & Chain ◗ BradystripeTM Temporary Barricade Tape • Chain and base/top of post made of polyethylene; post made • Made of black/yellow striped vinyl (B-933) of polystyrene • Adhesive backing sticks to most wood, metal or concrete walls for • Posts: black and yellow (4” bands), Chain: yellow easy application • Post dimensions: 41” height x 3” diameter (base 16” in diameter) • Removes cleanly and easily with no adhesive residue • Chain length: 100 feet (2” links) • Tears apart easily - perforated every 14” • Indoor use only • Roll size: 2” wide x 100’ long

Catalog No. Description Catalog No. Legend 92122 Striped Warning Post (6/box) 91230 Caution / Do Not Enter 78238 Chain (100 feet) 91231 Caution / Men Working Lockout / Tagout Lockout /

www.bradyid.com 23 LOTO Catalog 9/27/06 11:08 AM Page 24

Tags

! NEW Two-Part Perforated Tags Two-part tags provide enhanced operational control and record-keeping. Stub is removed when tag is attached to a lockout point. Only the employee in possession of the stub has the authority to remove the tag. After the job is done, stub is returned to management for ver- ification and monitoring of lockout/tagout activity in the plant. Matching identification numbers are printed on each part.

◗ Heavy Cardstock Tags • Economical cardstock tags are easy to write on using pen, pencil or permanent marker 3 • Employs ⁄8" rolled brass eyelet that resists tearing • Tie strings included for quick, easy attachment • Dimensions: 7.5" x 4" • Standard package: 25 tags

Catalog No. Description 105372 Equipment Locked Out 105373 Do Not Operate ◗ Plastic Tags • 10 mil-thick polyester enhances durability and makes it easy to remove chemicals, grease and grime. • Write-on surface accepts marker, pen or pencil. • Weatherproof for indoor or outdoor use. • Employs 3/8” rolled brass eyelet that fits over most padlock shackles. • Nylon cable ties included for easy, secure attachment • Dimensions (h x w): 7.5" x 4" • Standard package: 25 tags

Catalog No. Description 105370 Equipment Locked out 105371 Do Not Operate

◗ Tags w/ Detachable Key Stub ! NEW Perforated cardstock tag comes with detachable key stub, making it easy to match up tags attached to padlocks with the right key. Matching identification numbers are printed on each part. • Heavy cardstock accepts pencil, pen or marker • Tie strings provided for easy tag attachment • 1"-diameter metal ring provided for attaching stub to key 3 • Dimensions (h x w): 5 ⁄4" x 3" • Standard package: 25 tags

Catalog No. Description 105368 Equipment Locked Out 105369 Do Not Operate

Lockout / Tagout NEW ◗ Padlock Tags ! • Calendered vinyl accepts pencil, pen or marker. 3 • Employs ⁄8" metal grommet that fits over most padlock shackles. • Dimensions (h x w): 3" x 2' (grommet adds another 1” to height) • Sold individually

Catalog No. Description 105722 Equipment Locked Out 105723 Do Not Operate 105724 Do Not Operate - English/Spanish

26 LOTO Catalog 9/27/06 11:09 AM Page 27

Tag Stations & Accessories

Keep your tags organized and easily accessible!

◗ PRINZING 1-Pocket Economy Tag Holder • Compact, clear plastic holder is designed to hold 50 tags, ties and a marking pen • Comes with adhesive strips, magnetic strips, and screws for mounting in a variety of ways

1 1 1 • Holder dimensions: 7 /2"H x 4 /2"W x 1 /2"D • Tags and pen not included

Catalog No. Description TH2 1-Pocket Economy Tag Holder

◗ 10-Pocket Tag Safety Station • Made of rugged polycarbonate ◗ PRINZING 8-Pocket • Four pre-drilled holes for wall mounting Premium Tag Center 1 1 • Board dimensions: 22"H x 16 /2"W x 2 /4"D • Acrylic center features 8 pockets for displaying and • Tags not included dispensing tags • Each polystyrene pocket holds up to 30 tags • Four pre-drilled holes for wall mounting Catalog No. Description 3 1 81773 10-Pocket Tag Safety Station • Board dimensions: 15 /4"H x 23 /2"W x 2"D • Tags not included

Catalog No. Description TC8 8-Pocket Premium Tag Center

◗ Tag Fasteners • Three fastener styles available to meet every application • Nylon fasteners meet OSHA requirements for attaching tagout devices • Standard package: 100

Catalog No. Description Qty. 81760 26 Gauge Wire, 12" long 100/pkg Brady offers both reusable and one-time use fasteners for 81761 Reusable Beaded Ties 8" long 100/pkg affixing tags. 81762 Nylon Fasteners 8" long 100/pkg

◗ Protective Envelopes • Transparent, durable vinyl construction protects against weather damage and soiling • Ideal for indoor or outdoor use • Protects tags and data cards on machinery, valves, switches, controls, and more Zip Lock Envelope Magnetic Backed Envelope Open-Ended Catalog No. Size Qty. 1 1 81765 (w/o grommet) 4 ⁄2" x 6 ⁄2" 10/pkg. Catalog No. Size Qty. 1 1 1 1 81766 (w/grommet) 4 ⁄2" x 6 ⁄2" 10/pkg. 81769 4 ⁄2" x 6 ⁄2" 10/pkg. 1 1 1 1 81767 (w/o grommet) 5 ⁄2" x 8 ⁄2" 10/pkg. 81770 5 ⁄2" x 8 ⁄2" 10/pkg. 1 1 81768 (w/grommet) 5 ⁄2" x 8 ⁄2" 10/pkg. Lockout / Tagout Lockout /

www.bradyid.com 27 LOTO Catalog 9/27/06 11:09 AM Page 28

Padlocks

KEYING & CHARTING OPTIONS OSHA Lockout Device Requirements Keyed Different • Brady padlocks come “keyed different” when LOCKOUT DEVICES MUST: purchased from stock. This means that the key for one lock should not open another. Brady padlocks • Be provided by the employer use 5- or 6-pin cylinders. Moreover, both cylinders • Be standardized by size, shape or color and keys are precision-machined to exacting standards. This enables us to offer a greater num- • Be distinguishable from locks used for ber of unique keys than other locks with the same other purposes. Lockout locks should only number of pins, making it highly unlikely that you be used for lockout! will ever receive a duplicate lock. • Identify the individual who applied the • To guarantee that each lock is different, we can lock (both tags and lock labels are chart your locks, ensuring that each Brady padlock acceptable for this purpose) you receive is different from the others (see below). • Be capable of withstanding the usage environment and must be strong enough Keyed Alike to prevent removal except by using excessive force with special tools, such • When keyed alike, all locks in a set can be opened with the same key. This option is beneficial when as bolt cutters. multiple locks are assigned to a single employee. Most importantly, whenever lockout devices Remember, however, that under OSHA regulations are applied, they must remain under the no employee should be able to open a lock applied exclusive control of the individual who by someone else. Therefore, keyed alike locks from attached them. No employee should be able the same set should never be distributed to multi- to open a lock attached by someone else. ple employees.

Master Keyed • A master key can be used to open multiple locks that are keyed differently. This allows supervisors to easily remove a lock in the event of an emergency. In order for employees to retain exclusive control, master keys should be kept in a secure location that is accessible only to management.

Key Charting • Brady can track or “chart” your key codes upon request in order to simplify ordering of replacement locks and to avoid duplicates when ordering additional locks. There is no extra charge for charting.

Lockout / Tagout Choose the lock that’s best suited for the job!

SAFETY PADLOCK BRASS PADLOCK ALUMINUM PADLOCK STEEL PADLOCK Compact, lightweight ✔✔ ✔ Nonconductive body & keyway ✔ Most corrosion resistant ✔✔ Most spark resistant ✔✔ Most tamperproof ✔✔ Most rugged ✔✔

28 LOTO Catalog 9/27/06 11:09 AM Page 29

Padlocks

Safety Padlocks

! NEW Purple & Brown locks added to the color selection

The Ultimate Lockout Lock! Brady Safety Padlocks The Brady Safety Padlock complies with all OSHA requirements and is a safer Color 1 Padlock/Package 6 Padlocks/Package alternative to metal locks for lockout applications. The body is nonconductive, Catalog No. Catalog No. while the unique key cylinder prevents electricity from traveling from the shackle Red 99552 51339 to the key, further protecting workers from shock. Blue 99556 51344 The Brady Safety Padlock also delivers superior corrosion resistance. Third-party Green 99564 51345 Yellow 99570 51346 tests confirm that Brady outperforms the leading competitor when subjected to Orange 99576 51347 repeated salt water sprays. Black 99580 51353 Features & Benefits Brown 101958 101956 Purple 104919 104916 • Compact and lightweight • One-piece “seamless” body construction for rugged durability • Special 6-pin cylinder resists tampering and offers more unique key cuts ! • Key-retaining safety feature prevents key from being removed until shackle is NEW! securely closed. Brady Keyed Alike Safety Padlocks • Ribbed sides for secure gripping, even when wearing gloves 3 Padlock/Package 6 Padlocks/Package Color Catalog No. Catalog No. • “Danger” and “Property Of” labels provided in English, Spanish and French 105886 105890 Red • Locks come keyed different or in keyed-alike sets. Custom keying and charting 105887 105891 Blue also available (see pg 28) 105889 105893 Green 105888 105892 Yellow • Lock bodies can be custom laser engraved upon request. When keyed alike, all locks in a set can be opened with • Available in 8 high-visibility colors the same key. This option is beneficial when multiple locks • Sold individually and in 6-packs are assigned to a single employee. Product Specifications • Fiberglass reinforced nylon body for extra impact resistance • Triple-coated hardened steel shackle resists corrosion • Reserved paracentric keyway provides optimal security Safety Padlock Labels • Service temperature: 0° - 250° F (-20° – 120° C) Catalog No. Description 3 1 4 51379 English (6/Pkg) • Lock body dimensions: 1 /4"H x 1 /2"W x /5"D 51384 Spanish (6/Pkg) 1 1 • Shackle clearance: 1 /2"; shackle diameter: /4" 51385 French (6/Pkg) Lockout / Tagout Lockout /

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Padlocks

Steel Padlocks

• Reinforced laminated steel withstands severe physical abuse • Hardened steel shackle resists tampering • Body plates individually coated for superior rust protection • 5-pin cylinder offers more unique key cuts, better tamper resistance than conventional 4-pin locks 3 17 • Two shackle sizes: /4" or 2", shackle diameter: /64" ! NEW 1 9 7 • Lock body: 1 /3"H x 1 /16"W x /8"D Purple & Brown locks • Colored bumpers supplied for identification and protection (custom stamping available) added to the color • Locks come keyed-different. Custom keying and charting also available (see page 28) selection • Two keys supplied with each padlock • Lock labels sold separately

Brady Steel Padlocks - 3/4" Shackle Brady Steel Padlocks - 2" Shackle Description 1 Padlock/Package 6 Padlocks/Package Description 1 Padlock/Package 6 Padlocks/Package Catalog No. Catalog No. Catalog No. Catalog No. Red 99500 51279 Red 99524 51290 Blue 99504 51280 Blue 99528 51291 Green 99508 51281 Green 99533 51292 Yellow 99512 51282 Yellow 99539 51297 Orange 99516 51283 Orange 99543 51298 Black 99520 51284 Black 99548 51299 Brown 101957 102696 Brown 101958 102698 Purple 104920 104917 Purple 104921 104918

◗ Steel Padlock Labels NEW! • Made of durable B-826 vinyl

Lockout / Tagout ! • Comes with overlaminate strips for enhanced durability Brady Keyed Alike Steel Padlock Sets - 2” Shackle • Writable using pencil, pen or marker Description 3 Padlocks/Package 6 Padlocks/Package Catalog No. Catalog No. • Available in English, French and Spanish

Red 105894 105898 3 1 • Dimensions: /4"H x 4 /2"W Blue 105895 105899 Green 105897 105901 • Each package contains six labels Yellow 105896 105900 When keyed alike, all locks in a set can be opened with the Catalog No. Description Qty. same key. This option is beneficial when multiple locks are 50280 English 6/Pkg. assigned to a single employee. 50281 Spanish 6/Pkg. 50283 French 6/Pkg.

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Padlocks

Aluminum Padlocks

• Solid aluminum body with hardened chrome-plated steel shackle • Lightweight yet rugged • Chrome-plated cylinder delivers enhanced corrosion resistance • 6-pin cylinder offers more unique key changes, better tamper resistance ! NEW • Choice of eight vibrant metallic colors Purple & Brown locks 1 1 • Two shackle sizes: 1" and 1 /2", shackle diameter: /4" added to the color 3 1 3 • Lock body: 1 /5"H x 1 /2"W x /4"D selection • Locks come keyed-different. Custom keying and charting also available (see pg 28) • Two keys supplied with each lock • Lock labels sold separately

1 Aluminum Padlocks - 1" Shackle Aluminum Padlocks - 1 /2" Shackle 1 Padlock/Package 6 Padlocks/Package Color 1 Padlock/Package 6 Padlocks/Package Color Catalog No. Catalog No. Catalog No. Catalog No. 99608 51360 Red 99615 51370 Red 99609 51361 Blue 99616 51371 Blue 99610 51362 Green 99617 51376 Green 99611 51363 Yellow 99618 51377 Yellow 99612 51368 Orange 99619 51378 Orange 99613 51369 Black 99620 51379 Black 104574 104575 Brown 104578 104579 Brown 104572 104573 Purple 104576 104577 Purple

◗ Aluminum Padlock Labels • Made of durable B-826 vinyl ! NEW! 1 • Writable using pencil, pen or marker Aluminum Keyed Alike Padlocks - 1 /2" Shackle • Available in English, French and Spanish 3 Padlock/Package 6 Padlocks/Package Color Catalog No. Catalog No. • Dimensions: 0.8"H x 1.1"W 105902 105882 Red • Each package contains 6 front and back labels 105903 105883 Blue 105881 105885 Green Catalog No. Description Qty. 105904 105884 Yellow 50289 English 6/Pkg. When keyed alike, all locks in a set can be opened with the 50292 Spanish 6/Pkg. same key. This option is beneficial when multiple locks are 50293 French 6/Pkg. assigned to a single employee. Lockout / Tagout Lockout /

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Padlocks & Padlock Accessories

Brass Padlocks

• Solid brass body and shackle • Spark and corrosion resistant • 6-pin cylinder offers more unique key cuts, better tamper resistance • Locks protected by colored vinyl sheaths 1 1 • Shackle size: 1 /2", shackle diameter: /4" 2 7 7 • Lock body: 1 /5"H x 1 /10"W x /10"D • Locks come keyed different - Custom keying not available • Two keys supplied with each lock • Lock labels sold separately Brass Padlocks 1 Padlock/Package 6 Padlocks/Package Color Catalog No. Catalog No. 99584 51354 Red 99588 51355 Blue 99592 51356 Green 99596 51357 Yellow 99600 51358 Orange 99604 51359 Black ◗ Brass Padlock Labels • Made of durable B-826 vinyl • Writable using pencil, pen or marker Catalog No. Description Qty. • Available in English, French and Spanish 50284 English 6/Pkg. • Dimensions: 0.6”H x 1.3”W 50285 Spanish 6/Pkg. 50288 French 6/Pkg. • Each package contains 6 front and back labels

◗ Brass Padlock Labels ◗ Combination Padlock • Rugged, economical brass padlock uses plastic casing • Compact, Lightweight • Available in red or blue • 4-digit resettable code • Two keys included with each lock • Steel shackle • BradyLock padlocks are keyed-different

5 5 • Lock Body Size 1 /18"H x 2 /8"W

Catalog No. Color Shackle Clearance 7 63000 Blue ⁄8" Catalog No. Description 7 63001 Red ⁄8" 101963 Combination Padlock Bradylock™ brass padlocks are not customizable

Padlock Accessories

Lockout / Tagout ◗ Brass Lock ID Tags ◗ PS88 Lock Lubricant Spray • Designed to withstand rugged work environments • Provides longer lasting lubrication than WD40 • Tags may be personalized using commercial • Protects against oxidation and corrosion engravers or stamp kits • Does not attract dust • Attachment rings and collars fit shackles 3 up to /8" in diameter Catalog No. Description 51278 PS88 Lock Lubricant Spray (1.7 oz. can) Catalog No. Description 65378 Brass Tags with Attachment Rings (12/Pkg) 65379 Collars with Rivets (12/Pkg)

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Padlock Stations

Available ! NEW Ready Access Padlock Stations Early 2007 Brady’s new Ready Access storage stations ensure that lockout devices remain easily accessible and ready for use whenever needed. These compact stations are made of rugged, rustproof polyproplylene and come with an attachable handle for easy portability. The stations can also be permanently wall-mounted out near the point of need, allowing employees to grab the tools they need without wasted search and retrieval time. The lockable cover guards against theft and unauthorized usage, and protects the contents from exposure to harsh industrial environments. Your lockout devices stay clean and secure, ready for use whenever and wherever needed.

• Holds up to 10 padlocks, 6 hasps and 10 tags Space-saving design • Made of thermformed polyproylene for rugged durability • Semi-transparent hinged cover with locking mechanism protects contents from harsh environments and prevents unauthorized access • Slots in back for wall mounting • Attachable carrying handle facilitates easy portability • Dimensions: 7”H x 13.25”W x 2.5”D Station with 5 Padlocks • Components: • 1 Ready Access Padlock Station (105932) • 5 Keyed-different safety padlocks (99552) or steel padlocks (99500) • 5 Heavy Duty, Re-usable Lockout Tags (65520) w/ nylon cable ties • 2 1" Group Lockout Hasps (65375) • 2 1.5” Group Lockout Hasps (65376) Station with 10 Padlocks • Components: • 1 Ready Access Padlock Station (105932) • 10 Keyed-different safety padlocks (99552) or steel padlocks (99500) • 10 Heavy duty, re-usable lockout tags (65520) w/ nylon cable ties • 3 1" Group Lockout Hasps (65375) • 3 1.5" Group Lockout Hasps (65376)

Catalog No. Description 105928 Padlock Station w/ 5 Safety Padlocks 105929 Padlock Station w/ 5 Steel Padlocks 105930 Padlock Station w/ 10 Safety Padlocks 105931 Padlock Station w/ 10 Steel Padlocks 105932 Ready Access Padlock Station (Unfilled)

Ready Access Padlock Station Tagout Lockout / will be Available Early 2007 www.bradyid.com 33 LOTO Catalog 9/27/06 11:09 AM Page 34

Padlock Centers

◗ PRINZING Padlock Stations • Constructed of 14 gauge steel with red plastic coating • Small station holds up to 4 padlocks (21⁄4"H x 3"W x 11⁄4"D) • Large station holds up to 24 padlocks (3"H x 16"W x 11⁄4"D) • Padlocks not included

Catalog No. Description LR060E Small Padlock Station LR360E Large Padlock Station Lock Boards

• Board made of 3⁄16"-thick yellow acrylic with acrylic lock rails • Tag pockets made of clear polycarbonate, hold tags up to 3” wide Space-saving design reduces footprint

◗ 5-Lock Board ◗ 10-Lock Board 1 1 • Dimensions: 11 ⁄2"H x 15 ⁄2"W • Dimensions: 131⁄2"H x 131⁄2"W • Includes 5 padlocks (99552 or 99500), one 1" metal hasp (65375), • Includes 10 padlocks (99552 or 99500), two 1" hasps (65375), 1 one 1 ⁄2" metal hasp (65376) and 12 heavy duty tags (65520) two 11⁄2" hasps (65376) and 12 heavy duty tags (65520)

Catalog No. Description Catalog No. Description 51187 10-Lock Board (Filled w/ Brady Safety Padlocks) 51181 5-Lock Board (Filled w/ Brady Safety Padlocks) 3 3 51188 10-Lock Board (Filled w/ Brady ⁄4" Steel Padlocks) 51186 5-Lock Board (Filled w/ Brady ⁄4" Steel Padlocks) 50990 10-Lock Board (Board Only) 50989 5-Lock Board (Board Only)

◗ 20-Lock Board ◗ 36-Lock Board

• Dimensions: 231⁄2"H x 111⁄2"W • Dimensions: 211⁄2"H x 231⁄2"W • Includes 20 padlocks (99552 or • Includes 36 padlocks (99552 or 99500), two 1" hasps (65375), two 99500), three 1" hasps (65375), 11⁄2" hasps (65376) and 24 heavy duty three 11⁄2" hasps (65376) and tags (65520) 36 heavy duty tags (65520) Lockout / Tagout

Catalog No. Description Catalog No. Description 51189 20-Lock Board (Filled w/ Brady Safety Padlocks) 51195 36-Lock Board (Filled w/ Brady Safety Padlocks) 3 3 51194 20-Lock Board (Filled w/ Brady ⁄4" Steel Padlocks) 51196 36-Lock Board (Filled w/ Brady ⁄4" Steel Padlocks) 50991 20-Lock Board (Board Only) 50992 36-Lock Board (Board Only)

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Padlock Centers

◗ Enclosed Padlock Storage Modules • Provides safe storage and controls access to padlocks • Constructed of sintra with lockable, transparent acrylic doors • Each metal hook can hold 2 locks • Two sizes available for holding 16 or 40 locks • Padlocks sold separately

Catalog No. Description Dimensions (H x W x D) 1 65240 Small Padlock Storage Module 15" x 15" x 3 ⁄2" 1 65241 Large Padlock Storage Module 30" x 15" x 3 ⁄2"

May We Also Suggest... Stations that store padlocks and lockout devices see pg 15-18

◗ PRINZING Steel Padlock Control Centers • Red powder-coated 22 gauge steel with white silk-screened graphics • Each nickel coated metal hook can hold 2 locks • Two sizes available for holding 16 or 32 locks • Two keys supplied for cabinet lock • Padlocks sold separately

Catalog No. Description Dimensions (H x W x D) LR008E Small Padlock Control Center 10" x 12" x 2" 1 LR018E Large Padlock Control Center 15 ⁄2" x 18" x 2"

◗ Key Cabinets • Heavy-duty steel cabinets feature pre-numbered, snap-hook key tags • Includes numerical index and 10 “checkout” tags to record who has borrowed keys • Two keys supplied for cabinet lock • Available in 4 sizes for holding 30, 80, 110 and 240 keys

Catalog No. Description Dimensions (H x W x D) 1 5 95700 30-key cabinet 12 ⁄8" x 8" x 2 ⁄8" 1 1 99019 80-key cabinet 17 ⁄8" x 14" x 3 ⁄8" 1 1 99020 110-key cabinet 17 ⁄8" x 14" x 3 ⁄8" 1 1 1 99021 240-key cabinet 20 ⁄2" x 16 ⁄2" x 4 ⁄8" 99023 Extra blank key tags (20 per box) Lockout / Tagout Lockout /

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Padlock Centers

◗ Padlock Management System • Reduces theft by controlling access to locks! Access Key • 7 different sizes hold from 1 to 75 locks (10 lock station shown) • Each lock individually secured into a numbered port on the lock board • Locks can only be removed by personnel with assigned access keys. Access key is retained in lock board until lock is returned. • Employees photos can be applied to locks. See below for file requirements*

CST1154 Locks Per Lock Boards with Locks/Size Unit H 11⁄2" x W 6" x D 13⁄8"1 H 53⁄8" x W 213⁄8" x D 4" 5 H 7" x W 213⁄8" x D 4" 10 H 10" x W 213⁄8" x D 4" 15 H 171⁄2" x W 213⁄8" x D 4" 25 H 321⁄2" x W 213⁄8" x D 4" 50 H 473⁄8" x W 213⁄8" x D 4" 75 For Keyed Alike or Master Keyed Padlocks call your local Brady Distributor for pricing. This tracking system can also be used to secure a wide variety of plant assets, including employee issued tools, electronics and maintenance equipment.

SPECIFY THE FOLLOWING TO ORDER SPECIFY THE FOLLOWING TO ORDER YOUR MANAGEMENT SYSTEM ADDITIONAL LOCKS OR ACCESS KEYS

1 LOCKS PER UNIT (Choose one) 1 ADDITIONAL LOCKS 1 3 ❑ 1 lock (board size – 1 ⁄2" h x 6” w x 1 ⁄8" d) ❑ Yellow______Qty ❑ Green______Qty 3 3 ❑ 5 locks (board size – 5 ⁄8" h x 21 ⁄8” w x 4" d) ❑ White ______Qty ❑ Blue ______Qty 3 ❑ ❑ ❑ 10 locks (board size – 7" h x 21 ⁄8” w x 4" d) Red ______Qty Silver ______Qty 3 ❑ 15 locks (board size – 10" h x 21 ⁄8” w x 4" d) 1 3 ❑ 25 locks (board size – 17 ⁄2" h x 21 ⁄8” w x 4" d) 2 KEYING 1 3 ❑ 50 locks (board size – 32 ⁄2" h x 21 ⁄8” w x 4" d) ❑ Keyed Different ❑ 3 3 75 locks (board size – 47 ⁄8" h x 21 ⁄8” w x 4" d) ❑ Keyed Alike ❑ Master Key with Keyed Alike 2 COLOR OF LOCKS (Total must equal choice above) ______Qty of Master Keys ❑ Yellow _____Qty ❑ Green _____Qty ❑ ❑ White _____Qty ❑ Blue _____Qty Master Key with Keyed Different ❑ Red _____Qty ❑ Silver _____Qty ______Qty of Master Keys

3 ADDITIONAL ACCESS KEYS 3 KEYING ❑ Yellow _____Qty ❑ Green _____Qty ❑ Keyed ALIKE ❑ Keyed DIFFERENT ❑ White _____Qty ❑ Blue _____Qty ❑ ❑ Master Key w/ Master Key w/ ❑ Red _____Qty ❑ Silver _____Qty Lockout / Tagout Keyed Alike Keyed Different (Other colors also available) ____Qty of Master Keys ____Qty of Master Keys

* PHOTO I.D. Requirements 4 COLOR OF ACCESS KEYS (Total must equal no. of locks) • Files must be formatted as either .jpg or .tif files ❑ Yellow _____Qty ❑ Green _____Qty • Photo resolution should be 300 dpi or higher ❑ White _____Qty ❑ Blue _____Qty • Supply employee names in Excel spreadsheet or database file ❑ Red _____Qty ❑ Silver _____Qty • Match file names for photos with names in spreadsheet/database (Other colors also available) (eg. Joe_Smith.jpg) • Send CD-ROM with photo and spreadsheet/database files to Brady or email to [email protected]

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Group Lock Boxes

LOCK BOXES — A GREAT IDEA FOR GROUP LOCKOUT

For group lockout situations involving a large number of workers and equipment, lock boxes can offer a number of advantages over hasps. HOW LOCK BOXES WORK: • Supervisor uses a single job lock on each energy control point to lock out equipment • Keys for job locks are put in a lock box • Each worker applies his own lock to the lock box. As long as any one worker’s lock remains on the lock box, the keys to the job locks cannot be accessed, and the energy isolating devices cannot be operated. Each employee retains exclusive control, as required by OSHA. HOW GROUP LOCK BOXES CAN SAVE YOU LOTS OF MONEY: • Example: Assume 5 workers need to lock out 10 energy control points • Using hasps, 50 locks are required (all 5 workers must apply individual locks to each control point) • Using a lock box, only 15 locks are required (10 job locks applied to the control points and 5 employee locks applied to the lock box). That’s 70% fewer locks! • Less weight hanging from the energy point – 1 lock instead of 5! • Finally, checking the locks on the lock box allows you track who is still working. With hasps, you need to walk around to each energy control point to see whose lock is still in place.

◗ Portable Metal Lock Boxes • Made of heavy duty steel, powder-coated for extra rust resistance • 13 lock holes on lid, plus lockable clasp on front (locks not included) • Standard lock box 1 Dimensions: 6"H x 9"W x 3 ⁄2"D When used for storage, holds up to 40 padlocks • Extra –large lock box 3 1 Dimensions: 6"H x 7 ⁄8"W x 9 ⁄2"D When used for storage, holds up to 75 padlocks

Catalog Number Description Size 65699 Red - Standard 9"W x 31/2" D x 6"H 51171 Red - XL 73/8"W x 91/2" D x 6"H

◗ Combined Lock Storage / Group Lock Box • Handy box features a lockable storage compartment and a group lockout compartment. • Made of heavy duty steel, powder coated for extra rust resistance ! NEW • Group lockout compartment has clear Lexan window with keyhole slot • Standard box 1 1 Overall dimensions: 12 ⁄2"L x 7 ⁄2"W x 6"D 1 Storage compartment size: 8 ⁄2"L x 6"W x 6"D Storage compartment holds approx. 50 padlocks 17 padlock holes in group lock box lid • Large box 1 Overall dimensions: 15"L x 10 ⁄2"W x 9"D 1 Storage compartment size: 10 ⁄2"L x 9"W x 9"D Storage compartment holds approx. 125 padlocks 34 padlock holes in group lock box lid

Catalog Number Description Size 105716 Standard 71/2"W x 6"D x 121/2"L 105717 Large 101/2"W x 9" D x 15"L Lockout / Tagout Lockout /

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Group Lock Boxes

◗ Portable Plastic Lock Box • Injection molded using Isoplast polymers for rugged durability • Won’t corrode! Excellent chemical and heat resistance properties • Lock rails hold up to 16 padlocks (locks not included) • Slot in front allows keys to be inserted when box is locked • Transparent polycarbonate windows let you view contents • Pre-drilled holes in back allow for easy wall-mounting • Comes with 12 hooks for hanging keys, locks, etc., inside box

1 1 1 • Box body dimensions: 7 /2"H x 8 /2"W x 4 /4"D • Patent Applied For

Catalog No. Description 50937 Portable Plastic Lock Box 50939 Extra Key Hooks (12/pkg)

◗ Mini Wall Lock Box • Injection molded for extra durability • Won’t corrode! Excellent chemical and heat resistance properties • Lock rails hold up to 8 padlocks • Transparent window lets you view contents from outside • Slot in front allows keys to be inserted when locked • Pre-drilled holes in back allow for easy wall-mounting • Comes with 6 hooks for hanging keys, locks, etc., inside

1 1 • Box body dimensions: 6 /5"H x 4"W x 5 /2"D

Catalog No. Description 50938 Miniature Wall Lock Box 50939 Extra Key Hooks (12/Pkg)

◗ PRINZING Acrylic Wall Lock Boxes • Made of acrylic plastic • Pre-drilled holes in back for easy wall mounting • Transparent front cover allows easy viewing of contents Lockout / Tagout • Pre-attached plastic hooks for hanging keys, tag stubs, etc. • Available in 3 sizes

Dimensions Max. Number Number (H x W x D) of padlocks of key hooks Catalog No. Small 6" x 6" x 21⁄2" 6 3 LG003E Medium 71⁄2" x 12" x 21⁄2" 10 8 LG008E Large 71⁄2" x 153⁄4" x 21⁄2" 14 18 GLOBOX

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Group Lock Boxes

◗ Metal Wall Lock Boxes • Made of durable, powder-coated steel with key slot on top. ! NEW • Includes clear Lexan window that slides out when locks are removed. • Comes with key pegs and ID labels to simplify key management. • Predrilled holes and hardware included for quick mounting. • Small lock box: 1 Dimensions: 7"H x 8"W x 2 /4"D 7 key pegs that hold 5 keys each 7 lock holes along bottom • Large lock box: 1 Dimensions: 7"H x 16"W x 2 /4"D Catalog No. Description 15 key pegs that hold 5 keys each 105714 Small Metal Lock Box 12 lock holes along bottom 105715 Large Metal Lock Box

◗ PRINZING Portable / Wall Lock Box • Made of yellow powder-coated metal • Accommodates 8-10 locks (depending on lock size) • Can be used alone or in combination with Metal Lockout Cabinet (see page 381) • Dimensions: 6"H x 15"W x 3"D

Catalog No. Description LG252M Prinzing Metal Wall Lock Box

◗ SHOCK-STOPTM Group Lock Box • Combines lock box with storage board for hasps • Lock box accepts up to 6 locks and provides rail for storing locks when not in use • Comes standard with two SHOCK-STOPTM hasps

1 1 1 • Overall dimensions: 16 /2"H x 10 /2"W x 2 /2"D • Mounting hardware and instructions included

Catalog Number Description 87692 Group Lock Box 87693 Hasp (1/pkg,) Lockout / Tagout Lockout /

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Lockout Hasps

◗ Steel Lockout Hasps • Constructed of vinyl-coated high tensile steel w/ rest resistant plating 3 • Lock holes: ⁄8" diameter 1 • Available in 1" and 1 ⁄2" diameter jaws • Standard package: 12 hasps

Catalog Number Description 65375 1" Diameter Jaws 1 65376 1 ⁄2" Diameter Jaws

! NEW ◗ Steel Lockout Hasps with Tabs • Tamperproof interlocking tabs prevent unauthorized opening • Constructed of case-hardened steel with rust proof plating and bright red vinyl 3 insulation. Maximum ⁄8" shackle diameter 1 • Available in 1" and 1 ⁄2" diameter jaws

• Standard package: 1 hasp Catalog Number Description 105718 1" Diameter Jaws 1 105719 1 ⁄2" Diameter Jaws

◗ Yellow Lockout Hasps • Manufactured from 12 gauge steel that is epoxy coated to give superior resistance to rust and added dielectric strength • Yellow plastic coating is added to the lock area for visibility • Standard package: 1 hasp 1 • Available in 1" and 1 ⁄2" diameter jaws • Lock holes: 5⁄16" diameter

Description Catalog Number Lockout Hasp - 1 1/2” diameter T220 Lockout Hasp - 1” diameter T218 ! NEW ◗ Aluminum Economy Hasps • Non-sparking, aluminum small Lockouts are a great addition to your tool box 1 • Lightweight - only 1 ⁄2 ounces 3 • Maximum ⁄8” shackle diameter 1 • Available in 1" and 1 ⁄2" diameter jaws Catalog Number Description 105720 1" Diameter Jaws 1 • Standard package: 1 hasp 105721 1 ⁄2" Diameter Jaws Lockout / Tagout

◗ Nonconductive Lockout Hasps • Made of strong, rigid yellow plastic resin • Has excellent electrical insulating characteristics • Performs at low temperatures, excellent heat resistance • Patent applied for

Description Catalog Number Yellow Lockout Hasp LH220A-YW Red Lockout Hasp LH220A

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Lockout Hasps

◗ SHOCK-STOP® Lockout Hasps ◗ Nylon Lockout Hasp • Highly visible hasp uses stop sign design to draw attention • Nonconductive nylon hasps accommodates up to 6 locks • Includes 6 lock holes and a slot for daisy-chaining hasps together • Withstands up to 1,000 lbs, yet weighs only 1 oz. • Also sold with companion storage board and lock box (see page 39) • Lock holes: 3⁄8" diameter • Lock holes: 5⁄16" diameter • Dimensions: 7"H x 13⁄4"W • Dimensions: 51⁄2"H x 33⁄8"W x 3⁄16"D Description Catalog Number Catalog No. Description Nylon Lockout Hasp 99668 87693 Shock-StopTM Hasps (5/pkg)

Labeled Lockout Hasps

• Constructed from tough 5052 anodized aluminum alloy • Includes tamperproof locking tabs • Write-on label surface accepts pencil, pen or marker • Pen and pencil markings can be easily erased, allowing repeated use • For permanent marking, use the marker sold below • Lock holes: 5⁄16" diameter • Dimensions: 71⁄14"H x 3"W x 3⁄16"D • Standard pkg. 5

Brady’s Labeled Lockout Hasp is a combination Lockout Tag and Safety Lockout.

Labeled Lockout Hasps – Aluminum Reverse Side #1 Reverse Side #2 Catalog Number Catalog Number Color 65960 65970 Red 65961 65971 Silver 65962 65972 Blue 65963 65973 Green 65964 65974 Gold 65967 65975 Combination Also available in Spanish – call your local distributor for details.

Reverse Side #1 Reverse Side #2 Lockout / Tagout Lockout /

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Cable & Chain Lockouts

CABLE LOCKOUTS–GREAT VERSATILITY! • The advantage of using cable lockouts is that they can be used in a wide variety of applications • Cable lockouts can be used to lockout multiple disconnects, valves, etc. with one lockout device • They can also be used to secure unusual energy isolating devices that are difficult to lock out using conventional means. • More portable and easier to use than chains, cable lockouts devices are a great addition to any lockout program.

Lockout large gate Lockout multiple valves, other control points with oversized devices a single device.

All Purpose Cable Lockout

• Compact, lightweight body made of rugged Isoplast • Ergonomic design makes it a “cinch” to tighten cable – hold device in one hand and cinch tight with the other! Catalog No. Description • Superior chemical, corrosion and temperature resistance properties 50943 APCLO with 8’ sheathed cable 50941 APCLO with 8’ nylon cable • Two types of interchangeable cables: 50944 APCLO without cable 1 • Nonconductive nylon cable ( /8" diameter) Sheathed Metal Cables Sold Separately

Lockout / Tagout 3 • Sheathed metal cable ( /16" diameter, vinyl coating) Catalog No. Description • Built-in cable loop keeps cable neatly coiled when stored, also keeps extra cable 50947 Sheathed cable - 8’ from dangling loose and posing a hazard when in use. 50950 Sheathed cable - 12’ 50953 Sheathed cable - 16’ • 4 lock holes in handle accommodate most lock shackles and hasps 50956 Sheathed cable - 20’ • Patent Applied For Nonconductive Nylon Cables Sold Separately • Max. Service temperature of cables: Catalog No. Description - Sheathed: -30o to 180o F 50945 Nylon cable - 8’ 50948 Nylon cable - 12’ o o - Nylon: -40 to 200 F 50951 Nylon cable - 16’ 50954 Nylon cable - 20’

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Cable & Chain Lockouts

◗ Mini Cable Lockout ◗ Original Cable Lockout • Revolutionary new cable lockout perfect for use on disconnect switches, • Brady’s original cable lockout small gate valves, etc. • Body made of impact modified nylon, available in red, blue, • Extremely compact and portable. Cable stored internally – works just like yellow or green 1 a tape measure! • Comes with 6’ galvanized steel cable ( /8" diameter) • Push-button self-winding mechanism automatically cinches cable tight • Patent No. 5,823,020 • Body made of impact modified nylon Cable Lockout Device with 6 ft. cable • Superior chemical, corrosion and temperature resistant properties. Catalog Number Color • Comes with vinyl-coated steel cable or nonconductive nylon cable 65318 Red 45191 Blue • 6 lock holes accommodate most padlock shackles and hasps 45192 Yellow

3 • Body dimensions: 4" diameter x 1 /4" deep Additional Cables 1 • Cable dimensions: /16" diameter x 8’ length Catalog Number Description • Patent Applied For 80557 6 ft. cable 65319 8 ft. cable 65320 10 ft. cable Catalog Number Description Other cable lengths available upon request. 50940 Mini Cable Lockout w/ Steel Cable 51442 Mini Cable Lockout w/ Nylon Cable

◗ PRINZING Economy ◗ PRINZING Cable Lockout Kit ◗ PRINZING Chain Lockout Kit Cable Lockout • Cable lockout kit with handy carrying case • An inexpensive way to lockout misc. applications 9 • Unique lockout device accepts up to six /32" • Components • Components diameter padlocks 1 • 2 Cable Lockout Devices (CABLO) • 3 1 ⁄2" Steel Lockout Hasp (T220) 3 • Cable Diameter ⁄16" • 2 Blue Prinzing Padlocks (LC041-BU) • 3 Padlocks (LCO44-RD) • Plastic-coated steel cable comes in two lengths: 6' and 10' • 1 1" Steel Lockout Hasp (T218) • 3 Lockout Tags w/Ties • 2 Eng/Sp Lockout Tags w/ Ties • 1 48" Chain Catalog Number Description CABLO Cable Lockout Device w/6’cable • 1 Rugged Polyethylene Carrying Case • 1 Durable Carrying Case (7"H x 12"W x 5"D) CABLE 6 ft. cable only (7"H x 12"W x 5"D) CABLO-10 Cable Lockout Device w/10’cable Catalog Number Description CABLE-10FT 10 ft. cable only LK041R Single Lockout Kit Catalog Number Description LK042R Double Lockout Kit* LK520B Cable Lockout Kit *Same as LK041R plus an extra chain Lockout / Tagout Lockout /

www.bradyid.com 43 LOTO Catalog 9/27/06 11:09 AM Page 44

Valve Lockouts

Universal Valve Lockout ● Versatile, rugged, easy to use, lightweight Lock Out All Types Of Valves With A Single Device! ● Made of industrial-grade steel and nylon for extra impact and chemical resistance ● New open-ended clamp fits over closed rings, wide handles ● Can also be used to lock out large levers, T-handles and other hard-to-secure mechanical devices

● 1 Cable attachment offers choice of ⁄8" nonconductive nylon or rustproof sheathed metal cable ● Small UVLO: for use on handle widths up to 1" (max handle thickness of 0.6") • Large UVLO: for use on handle widths up to 1.6" (max handle thickness of 1.1") ● Patent No. 5,415,017, additional patent applied for ● For additional dimensional specifications, go to No need for multiple types and sizes of lockouts – now one device does it all! ww.bradyid.com/lockout

There’s More Online www.bradyid.com Dimensional Diagram available online.

Clamp attaches to butterfly handles, preventing trigger handle from being squeezed. Valve cannot be Use blocking repositioned! arm to lock out quarter-turn ball valves.

Use two blocking arms to lock out 3-, 4- or 5-way valves, or to lock valves in the throttled position Use cable for operational attachment control. to lock out gate valves. Lockout / Tagout

Universal Valve Lockout - Complete Sets Universal Valve Lockout - Individual Components Catalog No. Description Catalog No. Description 51394 Small UVLO w/ 8' Sheathed Cable Attachment & Blocking Arm 50924 Small UVLO Base Clamping Unit 51390 Small UVLO w/ 8' Nylon Cable Attachment & Blocking Arm 50899 Large UVLO Base Clamping Unit 51392 Large UVLO w/ 8' Sheathed Cable Attachment & Blocking Arm 65402 Small Blocking Arm 51388 Large UVLO w/ 8' Nylon Cable Attachment & Blocking Arm 65403 Large Blocking Arm 51395 Cable Attachment w/ 8-ft Sheathed Cable 50932 Cable Attachment w/ 8-ft Nylon Cable Other cable lengths also available.

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Valve Lockouts

Adjustable Gate Valve Lockout

● 1 Versatile lockout adjusts to fit 1" to 6 /2" valve handles, replacing 3 conventional gate valve lockouts ● Durable polypropylene is resistant to temperature changes from - 13°F to 194°F

● Compact for easy carrying and storage Catalog Number 64057 ● Comes with danger labels in English, Spanish and French Gate Valve Lockouts

● Made of rugged injection-molded polypropylene ● Service temperatures from –25°F to 200°F ● Unique knockout center accommodates OS&Y or “rising stem” valves ● Available in 5 sizes and 4 colors

● 3 Accepts locks with shackles up to /8" in diameter ● Supplied with danger labels in English, Spanish and French

Valve Handle Catalog Number Gate valve lockouts nest Diameter Red Yellow Green Blue 1 inside each other for compact 1"–2 ⁄2" 65560 65590 65595 65585 1 storage. Complete set of red 2 ⁄2"–5" 65561 65591 65596 65586 1 lockouts comes with handy 5"–6 ⁄2" 65562 65592 65597 65587 1 6 ⁄2"–10" 65563 65593 65598 65588 shoulder bag. See page 10 10"–13" 65564 65594 65599 65589 for part number. Standard Ball Valve Lockout

● Easy to use, single-piece design locks quarter-turn ball valves in OFF position ● Two sizes fit most valves up to 3" ● 65692, 65669 and 65693 are made of powder-coated steel ● 65666 is made of super-tough nylon (service temp -40° to 248° F) ● Patent No. 5,003,797

Catalog No. Max Shackle Valve Size/ Max Handle Max Handle Diameter Pipe Diameter Width (inches) Thickness (inches) 9 1 3 65666 ⁄32" ⁄4" – 1" 1" ⁄4" 3 1 3 65692 ⁄8" ⁄4" – 1" 1" ⁄4" Brady Ball Valve Lockout Devices come in 9 1 13 1 65669 ⁄32"1⁄4" – 3" ⁄5"1⁄4" two sizes. 3 1 13 1 65693 ⁄8"1⁄4" – 3" ⁄5"1⁄4"

PRINZING Ball Valve Lockout

● Made from ultra-tuff polypropylene

● 1 1 Small lockout (BS07A) locks out pipes /2" to 2 /2" in diameter ● Small lockout can also be used to lock valves 1 1 OPEN on pipes from ⁄2" to 1 ⁄4" in diameter ● Large lockout (BS08A) locks out pipes 2" to 8" in diameter ● Available in 4 colors ● Patent No. 6,622,536

Description Red Blue Green Yellow Small Ball Valve Lockout BS07A BS07A-BU BS07A-GN BS07A-YW Large Ball Valve Lockout BS08A BS08A-BU BS08A-GN BS08A-YW Lockout / Tagout Lockout /

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Circuit Breaker Lockouts

EZ Panel Loc™ System

● Works on wide range of breakers, How EZ Panel Loc System Works including single- and multi-pole configurations ● Makes use of unique lock rail system, providing the following benefits: ● Allows panel door to be closed even when lockouts are in place ● Accommodates multiple locks, facili- tating group lockout activity without hasps ● Keeps weight off the breakers, protecting delicate electrical components from damage ● Positions locks and tags outside the Lockout device is 1 Peel liner off bottom of lock rail, 2 Attach the lockout panel, making sure lockout activity is unlocked by inserting exposing super-bond adhesive. device to the breaker and clearly visible to anyone in the area and turning the red Permanently affix to any location on snap into locked position. ● Patent No. 6,727,441 plastic key. the panel. No drilling required!

3 Pass plastic key through lock rail 4 For group lockouts, run key through multi- 5 Low-profile lockouts allow and attach lock, preventing key from ple loops in lock rail and apply locks. No panel doors to be closed on sliding down cable and opening lock- hasps required! most breaker panels. out device.

There’s More Online ◗ Covers Most 120V – 277V www.bradyid.com Breakers! Go online to find out what devices work with ● The EZ Panel Loc™ System includes two types of lockout devices, accommodating an your breaker exceptionally wide range of breaker models. www.bradyid.com/lockout

Lockout / Tagout SNAP-ON CLAMP-ON For use on Square D NQO and other For use on breakers that do not have breakers that have a hole in the a hole in the switch tongue, including switch tongue. Just align pins with multipole breakers with tie-bars. Turn hole and snap closed. Pins prevent thumbscrew to clamp lockout securely switch from being thrown. onto switch, then snap the cover closed to prevent thumbwheel from being loosened.

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Circuit Breaker Lockouts

EZ Panel Loc™ System

◗ “No Shackle” EZ Panel Locks The EZ Panel Loc system can be used with most padlocks. A shackle-less padlock designed specifically for use with the EZ Panel Loc key is also available. This is especially useful when lockout devices will be kept at the panel in accordance with NEC regulations (see below). Everything you need to lockout breakers is kept conveniently right at the point of need! FYI “The provisions for locking or adding a lock to the disconnecting means shall be permanently installed on or at the switch or circuit breaker used as the disconnecting means.” NEC 2002, Article 430.102(B) Motor

◗ Spacing Gasket For low profile panels, a spacing gasket can be installed, pushing out the panel frame and adding an additional 3/8" of clearance between the panel surface and the door. Self-adhesive backing makes installation quick and easy. Dimensions: 3/8"D, 1"W, 15"L.

◗ Technical Information Snap On Clamp On ● Lockout devices constructed of high-impact Isoplast polymers ● Cables are 2-ft. in length ● Lock rails made of durable isoplast polymers with acrylic adhesive backing ● Lock rails available in 4" or 8" lengths (containing 7 or 15 lock loops) ● Patent No. 6,727,441 ● Also available with nonconductive nylon Outer Dimensions (in.) Switch Clearance (in.) cables. Call for information. AB C D E Snap-On Style 0.90" 1.88" 0.74" 0.40" 0.35" Clamp-On Style 0.95" 2.56" 0.74" 0.35" 0.42"

There’s More Online Description 1 Per Pkg 6 Per Pkg www.bradyid.com Snap-On Lockout Device 51252 65815 Clamp-On Lockout Device 51254 65810 Go online and use our 4” Lock Rail 51256 65814 Circuit Breaker Lockout 8” Lock Rail 51258 51260 Reference Guide to find No-Shackle Lock 51261 51263 what devices work with Spacing Gasket 89256 NA your breakers www.bradyid.com/lockout Lockout / Tagout Lockout /

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Circuit Breaker Lockouts

120V Snap-On Breaker Lockout • Designed for 120V breakers that have holes in the switch tongue • Quick and easy – just snap in place and apply lock! • Dual cavities accommodate different size switch tongues May We Also 9 Suggest... • Accepts locks shackles up to ⁄32" in diameter Arc Flash Labels & Training Tools • Dimensions: 0.83"H x 0.35"W x 2.15"L See www.bradyid.com • Patent No. 5,122,624 for more information. Catalog Number Qty 65387 1/pkg 65688 6/pkg

Clamp-On Breaker Lockouts • Extremely versatile – works on wide range of single-pole and internal-trip multi-pole breakers! • Two sizes, one for 120/277V breakers and one for 480/600V breakers • Made of rugged polypropylene and impact modified nylon • Use thumbscrew to clamp lockout securely onto switch tongue, then pull cover over thumbscrew and lock in place to prevent clamp from being loosened • New blade design provides tighter grip with less torque on thumb screw • Detachable cleats (included) expand the range of applicable breakers • Accepts locks shackles up to 9/32" in diameter The Brady Clamp-On Circuit Breaker Lockout works on an extremely wide range of breakers. • Patent No. 5,500,495 Catalog No. Description Qty 65396 120/277V Clamp-On Breaker Lockout 1/pkg 65965 120/277V Clamp-On Breaker Lockout 6/pkg 65397 480/600V Clamp-On Breaker Lockout 1/pkg 65966 480/600V Clamp-On Breaker Lockout 6/pkg

◗ Cleats for Clamp-On Breaker Lockouts • Use in conjunction with clamp-on breaker lockouts (sold above) • Easily clips onto the bottom of the lockout body • Assures positive restraint for breakers with long, sliding switch throws • Patent No. 5,500,495 • Standard package: 6 cleats

Step 1 Step 2 Step 3 Catalog No. Description Qty 65404 Cleats For 120/277V Lockout 6/pkg 65406 Cleats For 480/600V Lockout 6/pkg

Universal Multi-Pole Breaker Lockout

Lockout / Tagout • Single device works with most major multi-pole breakers that employ a tie-bar • Made of durable impact-modified nylon • Compatible with GE, ITE, Sylvania, Challenger, Bryant, Westinghouse, General Switch Co., and more! • Use thumbscrew to clamp lockout securely over tie bar, then insert lock to prevent clamp from being loosened • Patent No. 5,300,740

Catalog Number Qty 66321 1/pkg Universal Multi-Pole Lockout works with most two or three pole 66320 6/pkg breakers utilizing a tie-bar.

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Circuit Breaker Lockouts

Oversized Breaker Lockout 1 7 • Oversized 480/600V frame lockout fits breaker switches up to 2 ⁄4" wide and ⁄8" thick • Made of durable polypropylene and glass filled-impact-modified nylon • New blade design gets better grip, works on even more breaker models! • Patent #5,500,495

Catalog Number Qty 65329 1/pkg 65321 6/pkg

480-600V Breaker Blocker • Perfect for locking out oversized and irregularly shaped switches • Self-adhesive backed rails are permanently installed into an electrical panel – simply clean panel surface and adhere – no drilling required!

• Blocking bars (red and green) are 71/2" long • Red blocking bar indicates locked off, green bar indicates locked on

Breaker Blocker Kit

Catalog No. Description 90891 Breaker Block Kit Kit includes 2 yellow mounting rails, 1 red blocking bar, 1 green blocking bar and 3 alcohol wipes. Breaker Blocker Components

Catalog No. Description Qty 90892 7.6” Red Blocking Bar 5/pack 90893 7.6” Green Blocking Bar 5/pack 51264 4” Yellow Mounting Rails 2/pack 51265 Blocking Bar Holder 5/pack

Not Sure Which Circuit Breaker Lockout To Use? Check out Brady’s Circuit Breaker Lockout Reference Guide. We’ve tested over 750 makes and models of breakers, including popular brands such as Allen Bradley, ABB, Cutler Hammer, General Electric, Siemens, Square D and more! The Reference Guide makes it easy to find the right lockout device for the breakers you use. Download the reference guide from www.bradyid.com/lockout, or call Brady customer service at 888-272-3946 and order publication MS483783. AND BEST OF ALL, IT’S FREE! Lockout / Tagout Lockout /

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Circuit Breaker Lockouts

Miniature Circuit Breaker Lockouts

• A safe and effective method for locking out miniature circuit breakers, commonly used in European and Asian equipment • Miniature Breaker Lockouts requires NO TOOLS to install! The Lockout easily installs with the aid of a push button. The Tie Bar Style Lockout has a convenient thumb wheel for quick application. • Available for single and multi-pole breakers Tie-Bar Pin-Out Standard • Recommended to lock with lightweight Brady Safety padlocks (see page 29) or other padlocks, the lockouts can take padlocks with a shackle diameter up to 9 ⁄32" • Material: Glass-filled nylon • Available in 1 or 6 packs • Patent # 5,322,980, # 5,300,740, #6,844,512

Pin-In Standard Pin-Out Wide Catalog No. Type Qty 90844 POS 1 There’s More Online 90845 POS 6 www.bradyid.com 4 Different types: POS Pin Out Standard 90847 PIS 1 90848 PIS 6 Go online and use our PIS Pin In Standard 90850 POW 1 Circuit Breaker Lockout POW Pin Out Wide 90851 POW 6 Reference Guide to find 90853 TBLO 1 TBLO Tie Bar Lockout 90854 TBLO 6 which lockouts work best with your breakers www.bradyid.com/lockout Breaker Compatibility Chart Brand Poles Model No. Catalog No. 1/pkg. Type Brand Poles Model No. Catalog No. 1/pkg. Type ABB 1 S222 90844 POS Legrand 4 01980 90844 TBLO ABB 1 F374 90844 POS Legrand 2 04302 90847 PIS ABB 1 S251, S261, S263 90844 POS Legrand 3 06469 90847 PIS ABB 1 S272, S253 90844 POS Legrand 1 01908 90844 POS ABB 3 S253 90844 POS Merlin Gerin 3 C80A 90850/90853 TBLO/POW AEG 2 E82S 90847 PIS Merlin Gerin 2 B100A 90850/90853 TBLO/POW Allen-Bradley 1,2,3 1492-CB1, 2, 3 90844 POS Merlin Gerin 1 C60N 90844 POS Buschmat 1 S46 90844 POS Merlin Gerin 1 C32N 90844 POS Clipsal 1 4CB116 90844 POS Merlin Gerin 2 C60N 90844 POS Clipsal 3 4CB320 90844 POS Merlin Gerin 4 C60N 90844 POS E-T-A 1 911225 90847 PIS Merlin Gerin 3 C32N 90844 POS E-T-A 2 911220G 90844 POS Merlin Gerin 3 C45AD 90844 POS Lockout / Tagout FAZ 4 C16 90844 POS Proteus 1 C16 90844 POS FAZ 1 C16 90844 POS Proteus 1 C6 90844 POS GE Vynckier 3 Series E 90847 PIS Proteus 3 C6 90844 POS GE Vynckier 3 Series G 90847 PIS Siemens 17U 2 5SQ12 90853 TBLO GE Vynckier 4 Series E 90847 PIS Siemens 17U 3 5SQ13 90853 TBLO GE Vynckier 1 Series G 90847 PIS Siemens 17U 4 5SQ16 90853 TBLO GE Vynckier 16A 2 Series E 90847 PIS Siemens 17U 1 5SQ11 90850 POW GE Vynckier C16, 16A 1 Series E 90847 PIS Siemens C10 1 5SX1 90850 POW Hager 3 453717 90844 POS Siemens C32 2 5SX1-2 90853 TBLO Hager 2 MW216A 90844 POS Siemens C70 3 5SX13 90853 TBLO Hager 4 MW620A 90844 POS Siemens L20A 2 5SN2-2 90853 TBLO Kapp 1 LS68 90844 PIS Sursum 3 EA53 90847 PIS Legrand 2 01935 90844 TBLO Wylex 2 WRS40/2 90844 POS Legrand 3 01980 90844 TBLO

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Other Electrical Lockouts

PRINZING 3-In-1 Plug Lockout

● Accommodates high and low-voltage plugs up to 3" in diameter and 51/2" in length ● 2 sliding top lids can be used individually or together to accommodate small, medium and large-diameter cords up to 11/4" ● Made of bright yellow thermoplastic ● Available with English or English/Spanish instruction labels

Catalog Number Description PL023 3-in-1 Plug Lockout - English PL023-BI 3-in-1 Plug Lockout - English/Spanish

Brady Plug Lockouts • Plug lockouts prevent electrical plugs from being inserted into a wall outlet. Use when plug will not remain under the exclusive control of the person performing service or maintenance • Made of rugged polypropylene 1 1 • Small 110V plug lockout: 2"H x 2"D x 3 ⁄2"W with ⁄2" diameter hole for cable 1 1 • Large 220/500V plug lockout: 3 ⁄4"H x 3 ⁄4"D x 7"W with 1" diameter hole for cable

Catalog Number Description 65674 Small 110V Plugout 65675 Large 220/500V Plugout Brady Plug Lockouts

Electrical/Pneumatic Plug Lockout

1 • Accommodates a large variety of electrical plugs up to 3 ⁄2" in diameter and 5" in length as well as male air hose connectors • Holes accommodate electrical cord or “necked down” pneumatic male fittings commonly attached to compressed air hose • Works on 110V, 220V & 550V plugs • Made of Polystyrene material Catalog Number Description PL027E Electrical/Pneumatic Plug LO

Hubbell Plugout™ • Two sizes available to fit most heavy industrial plug applications 3 3 • Small version accepts plugs with maximum 2 ⁄4" diameter and 4 ⁄4" length with 1" cord 1 19 • Large version accepts plugs with maximum 4 ⁄2" diameter and 103⁄20" length with ⁄20" cord • Standard package: one device

Catalog Number Description 65695 Small Plugout™ 65968 Large Plugout™

Stopower™ Plug Lockouts

● Ideal for office equipment and other frequently locked out cords ● For use on 2 or 3 pronged polarized plugs ● Cord cannot be plugged in with Stopower™ in place ● Device cannot be removed without a key

Catalog Number Description 65673 Red – 1 device/pkg. To order multiple Stopower Plug Lockouts that are keyed alike, use catalog #98209 Lockout / Tagout Lockout /

www.bradyid.com 51 LOTO Catalog 9/27/06 11:10 AM Page 52

Other Electrical Lockouts

Push Button Lockouts • Guard against unauthorized operation or accidental activation. ! NEW • Two sizes to accommodate standard NEMA 30.5 mm and IEC 20.5mm buttons. Emergency Stop Cover • Emergency Stop Safety Covers: NEMA 30.5mm - Permanently install over push/pull or twist-release emergency stops. - Durable metal bar locks button in the depressed (off) position. • Push Button Safety Covers: -Clear Lexan cover with hinged door completely covers button, preventing access.

Catalog Number Description Push Button Cover 104600 Emergency Stop Safety Covers - NEMA 30.5 mm IEC 20.5mm 104601 Emergency Stop Safety Covers - IEC 20.5 mm 104602 Push Button Safety Cover - NEMA 30.5 mm 104603 Push Button Safety Cover - IEC 20.5 mm

Push Button Cover Emergency Stop Cover NEMA 30.5mm IEC 20.5mm Wall Switch Lockouts

• Device may be used with most wall-mounted switches ● Clear plastic lockout uses existing wall • Easy to install using existing screws plate screws to mount • High visibility red color ● Patented non-hinge design • Locks switch in “on” or “off” position ● Made of strong, clear polycarbonate • Lock not included ● Lock not included • Patent No. 5,260,528 ● Patent #5,543,593, 5,260,528

Catalog Number Quantity Catalog Number Description 65392 1/Pkg. WSLO Wall Switch Lockout 65696 6/Pkg.

Fuse Lockout Devices

● Unique locking mechanism prevents device from being accidentally removed from fuse block ● Available in two sizes for most commonly used fuses ● Patent No. 5,207,590

Catalog Number Size Quantity 13 65750 ⁄32" 6/Pkg. 9 65751 ⁄16" 6/Pkg. Lockout / Tagout Fuse Blockout Devices

● Block out 1⁄4" to 11⁄16" and blade type fuses ● Use these highly visible devices in conjunction with Brady Lockout Tags (sold separately on page 24) to comply with OSHA's Lockout/Tagout Standard ● Patent No. 4,669,794 Catalog Number Description Quantity 1 9 13 9 65690 ⁄4", ⁄32", ⁄32" & ⁄16" fuses 6/Pkg. 13 1 65691 ⁄16", 1 ⁄16" & blade type fuses 6/Pkg.

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Electrical Tools & Testers

◗ Fuse Puller with Testlite ● Handy pocket-sized tool provides maximum safety when pulling cartridge fuses or checking electrical connections ● One end is a fuse puller, opposite end has test prods that fit both parallel and tandem slot receptacles ● Use on fuses up to 100A/250V. and 60A/600V. ◗ Safe-T-Grip® Fuse Pullers ● Provides maximum convenience when removing or replacing cartridge fuses A BC ● Notched handles for no-slip grip ● Clearly marked amperage ranges Fuse Puller with Testlite (A) and Safe-T-Grip® Fuse Pullers (B, C) ● Exceeds MIL specifications

Catalog Number Description 65281 (A) 8" long 9 1 65279 (B) For ⁄32"– ⁄2" diameter fuses: 5" long 1 65280 (C) For 0-100A, 250V & 600V: 7 ⁄2" long

AC Sensor

● Selected by OSHA Electrical Technical Equipment Committee as the only instrument of its type for use by OSHA compliance officers to identify and cite electrical hazards of 50 - 1000 volts AC ● Uses AAA battery ● CAT IV rated and UL Listed ● Patent #5,103,165

Catalog Number 65269

Powr-Glo™ Pocket Tester

● Checks voltage from 70 to 440 AC without contact on electrical lines ● Unique sensor locates breaks along live, insulated wires and power cords; checks for energized AC circuits; distinguishes polarity; and detects leaks in ungrounded devices ● Powered by 1.5v alkaline batteries

Catalog Number 65271

E-Z Check® Plus GFI Circuit Tester

● Checks for the following conditions: correct wiring, open ground, reverse polarity, open hot, open neutral, hot on neutral, hot and ground reversed with open hot, and ground fault interruption

Catalog Number 65273 Lockout / Tagout Lockout /

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Gas & Air Line Lockouts

Pneumatic Quick-Disconnect Lockout

● Isolates pneumatic energy without the expense and inconvenience of installing in-line lockout valves ● Device is applied to the male fitting, isolating equipment from all compressed air sources ● Accommodates the majority of 1⁄4", 3⁄8", 1⁄2" male fittings ● Hole in center of device allows for permanent storage on an air hose and a loop on the side can be used to hang the hose and lockout device ● Lockout using a padlock with 1⁄4" or 9⁄32" shackle

Catalog Number 64221/pkg of 1 65645/pkg of 6

PRINZING Electrical/Pneumatic Plug Lockout

● Accommodates a large variety of electrical plugs up to 31⁄2" in diameter and 5" in length as well as male air hose connectors ● Holes accommodate electrical cord or “necked down” pneumatic male fittings commonly attached to compressed air hose ● Works on 110V, 220V & 550V plugs ● Made of Polystyrene material

Catalog Number Description PL027E Electrical/Pneumatic Plug LO

SMC Air Line Regulator Lockout

● Enables regulator to be locked in the on, off or throttled position ● Easy installation: remove snap cap, install lockout on regulator rod, snap replacement cap on regulator. ● Comes with lockout, cap and allen wrench Lockout / Tagout

Catalog No. Description 64539 Lockout for Miniature SMC Models AR2000 / NAR2000 64540 Lockout for Intermediate SMC Models AR3000 / NAR3000

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Gas & Air Line Lockouts

PRINZING Cylinder Tank Lockout

● Used to lockout cylinder tanks, including propane tanks on fork trucks and stand alone propane tanks ● Apply with ease to prevent access to the valve handle ● Designed to fit in tight spaces ● Valve stem hole is 1.25" in diameter ● Made of rugged polystyrene plastic

Catalog Number Description SD02M Cylinder Tank Lockout

PRINZING Gas Cylinder Lockout

● Prevents access to the main cylinder valve ● No need to match your lockout device to varying diameters and threads of cylinder caps

● 1 Accommodates neck rings up to 3 /2" diameter ● Installs in seconds to save time

Catalog Number Description LM023E Gas Cylinder Lockout

Snap Cap™ Gas Cylinder Lockout

● Designed to fit most North American high and low pressure gas cylinders ● SNAP CAP cylinder safety device meets DOT standards ● The SNAP CAP denies access to the main cylinder control and regulator attachment ● Welded steel construction and powder coated for many years of use

Catalog No. Description 90496 6.5" x 3-1/8" x 11 UN, High Pressure Fine Thread 95137 6.5" x 3-1/2" x 11 UN, Low Pressure Fine Thread 95138 6.5" x 3-1/8" x 11 UN, High Pressure Coarse Thread 95139 6.5" x 3-1/2" x 11 UN, Low Pressure Coarse Thread Lockout / Tagout Lockout /

www.bradyid.com 55 LOTO Catalog 9/27/06 11:10 AM Page 56

Energy Control Procedures

OSHA Energy Control For safety Policy Requirements and compliance, An energy control policy must be documented and at a minimum should call in the cover the following aspects of the program: • Purpose and scope of the program • Personnel authorized to perform LO/TO PRO. • Enforcement policy • Training methods • Group lockout procedures • Shift transfer procedures • Lock removal procedures • Method for auditing & updating procedures Get the one tool that helps save time, money, and lives. • Coordination with outside contractors Brady Lockout PRO™ Graphical Procedure Writing Software helps you avoid costly OSHA fines and unnecessary downtime by making it easy to create and implement an OSHA (1910.0147)-compliant hazardous energy control lockout program. With easy-to-use design features, you can create and post clear, easy-to-follow, customized OSHA Lockout procedures, tags, and energy source labels that help employees work faster, safer, and more Procedure Requirements efficiently. Create clear, easy-to-follow procedures in minutes • Procedures must be documented and must identify the equipment covered. Lack of properly • Start immediately with easy-to-use templates and built-in defaults documented procedures is one of the most • Access a database of standard graphics, terms, and information commonly cited LO/TO violations! • Insert images to create clear, machine-specific procedures that identify the location of control points • A separate procedure must be created for each piece of equipment to be locked out • Print to a standard inkjet or laser printer, or to Brady’s GlobalMark™ Industrial Label Maker or HandiMark® Portable Label Maker • Multiple machines may be grouped under a single procedure if they have the same type and • Provide viewing and printing access to users in multiple locations with the FREE viewer and HTML magnitude of hazardous energy, as well as the viewer applications same or similar types of energy controls • Export to CMMS or ERP • The procedure must include specific steps for shutting down, isolating, blocking and securing Customize procedures for your organization equipment to control hazardous energy • Edit any template text or graphics easily and quickly • Specific steps for the placement, removal and • Change terminology on standard templates transfer of lockout/tagout devices should also be • Add custom text with point-and-click efficiency included Create, maintain, train, update – with one program • Use Lockout PRO software’s built-in sample energy control policy to develop your own comprehensive energy control program • Create machine-specific lockout procedures for different locations; ensure that location-specific safety needs are addressed Lockout / Tagout • Manage and update your procedures with automatic time- and date-stamping • Train your employees with online tutorials and built-in video training clips in Enterprise versions • Access current OSHA lockout/tagout standard with a few clicks

FREE demo version of Lockout PROTM available at www.bradyid.com/lockoutpro or on CD-ROM. OR ask us to come onsite and provide a demonstration in person!

56 LOTO Catalog 9/27/06 11:10 AM Page 57

Energy Control Procedures

What’s New in Lockout PRO 3.0 software • Rich text formatting allows users to change font and format text in the text boxes. • Administer user groups for multiple policies at multiple locations. • Check In/Check Out feature prevents multiple editing or overwriting. • Customize defaults for company-specific procedures and energy sources. • Create multiple labels and custom text labels to be placed on photos within the lockout/tagout procedure. • Improved IT administrator features allow Enterprise Lockout Pro applications to be moved to a user PC from a central server. • Easily convert Lockout PRO 2.0 and 2.2 files into the version 3.0 format.

Find the version that’s right for your organization Lockout PRO 3.0 Desktop Lockout PRO 3.0 Enterprise Basic Lockout PRO 3.0 Enterprise Corporate (Part No. LOPDESK1001) Single desktop (Part No. LOPBASIC3001) Three users, (Part No. LOPCORP2001) Unlimited users, version. single server license. single server license.

System Requirements Additional requirements All versions require: Enterprise versions: • Operating System: Microsoft® Windows® 2000/XP • Access to installation of Lockout PRO Enterprise Server over an intranet • Microsoft® Internet Explorer 6.0 or greater • Operating System: Microsoft® Windows® 2000, Windows® 2003, or Windows® XP • Microsoft® .NET framework 1.1 or greater Professional • Memory and Monitor Resolution Processor: 1.2 GHz or greater • ISS Support: configured and enabled • Display Resolution: 1024 x 768 or greater • Protocol: TCP/IP • 512 MB RAM • Server Processor: 1.2 GHz or greater (2.6 GHz recommended) • 500 MB Disk Space • 512 MB RAM (1G recommended) • Compatible Printers: Brady GlobalMark™ Industrial Label Maker, Brady HandiMark® Portable Label Maker, Sheet-fed Laser or Catalog No. Description LOPDESK1001 Lockout Pro Desktop Software Inkjet Printers LOPCORP2001 Basic Enterprise Corporate License LOPBASIC3001 Basic Enterprise 3 License LOPADDUSER1 Additional Administrator (adds 1 admin) LOPADDSERV1 Additional Server (adds 1 server to corp. license) Lockout PROTM Enterprise

• Lockout PROTM software for use on a server-based network • Supports multi-user collaborative procedure management • Allows employees to view and print procedures from a web browser • Has built-in lockout activity tracking feature • Provides online training and tracks trainees’ results May We Also Suggest... • Allows users to save and access lockout procedures created in other programs Stock Energy Source Tags • Procedures can be created offline for automatic uploading when see pg. 59 connected to the network Enterprise License Options • Basic license: Installs on a single server. Limited to 3 administrators who can create and edit procedures. Anyone with access to the server can view and print procedures with the HTML viewer or through the setting of user access rights. The number of administrative users can be increased through the purchase of additional administrative user licenses by using the catalog # (ADDUSER1). • Corporate license: Installs on a single server (though additional server licenses are available). Unlimited administrators. Anyone with access to the server can view and print procedures with the HTML viewer or through the setting of user access rights. Lockout / Tagout Lockout /

www.bradyid.com 57 LOTO Catalog 9/27/06 11:10 AM Page 58

Energy Control Procedures

Post procedures near the point of need so they are easy to find and readily accessible.

◗ PRINZING Lockout Procedure Station • Silk-screened backboard made from durable polystyrene • Includes pre-drilled holes and hardware for wall mounting • 3-ring, 1.5" binder made from 55 gauge polyethylene • Backboard dimensions: 20"H x 14"W x 4.5"D

Catalog No. Description LOSP22 Lockout Procedure Station With Binder & 25 Forms 99289 Lockout Procedure Station With Binder Only LOSB1 Lockout Procedure Binder Only LOSF5 Lockout Procedure Forms (25/pkg)

◗ Lockout Clip Board OTHER WAYS OF • Heavy duty, red clipboard allows lockout information and hardware to be conveniently carried directly to the PROVIDING ACCESS lockout location TO PROCEDURES • Clipboard can also be hung in place using attached strap • Print procedures to adhesive or • Lockout safety tips silk-screened onto the back magnetic labels and adhere to directly to machine. • Procedure forms (LOSF5), locks and hasps sold separately • Attach procedures to work orders manually or by linking the digital procedure file to work orders generated in a computer maintenance management system Catalog No. Description LOCB Lockout Clip Board • Provide access to procedures online, allowing workers to view and print procedures from their own computer ◗ Brady’s Lockout PRO software allows you Fluorescent Protective Envelopes to implement any of the methods above. • Clear envelopes with fluorescent edging, great for color- See page 57 for further information on coding lockout procedures and other shop information Lockout PRO™ software. • Durable 8 gauge vinyl construction withstands harsh environments • Ideal for indoor or outdoor use

Catalog No. Green Orange Red Yellow Size 56941 56942 56943 56944 6" x 9" 56945 56946 56947 56948 9" x 12" 25 identical envelopes/pkg Lockout / Tagout

◗ Adhesive & Magnetic Catalog No. Description 50961 Adhesive Backed Envelopes (10/pkg) Backed Envelopes 50962 Magnetic Backed Envelopes (10/pkg) • Made of non-glare clear vinyl material

1 • 8 /2" x 11"

58 LOTO Catalog 9/27/06 11:10 AM Page 59

Energy Source Identification

◗ Polyester Labels Energy Source ID Requirements • Made of self-sticking high-performance polyester (B-302) • OSHA 1910.333(e) and (f) require that all disconnecting means show the magnitude and shall be legibly marked to indicate the purpose, unless located and arranged so the purpose is evident. • ANSI Z244.1-2003, Control of Hazardous Energy, states that all energy isolating devices should be 1 1 1 3 ⁄2 x 5 - 86246 3 ⁄2 x 5 - 86216 3 ⁄2 x 5 - 86199 adequately labeled or marked unless they are located so that their purpose is clearly evident.

1 Identification shall include the following: 5 x 3 ⁄2 - 86240 – Machine, equipment, process supplied Description Size Quantity – Energy type and magnitude 1 Polyester Labels 3 ⁄2" x 5" (5/pkg)

1 1 3 ⁄2 x 5 - 86245 3 ⁄2 x 5 - 86204

◗ Vinyl Labels ◗ Self-Laminating Tag • Made of self-sticking vinyl (B-946) • Constructed of durable B-851 polyester with 1-mm polyester overlay on front side • Standard package: 10 tags and nylon fasteners

3 • Tag dimensions: 5 /4" x 3" or 7" x 4"

Catalog No. Description Size Quantity 3 50194 Self-Laminating Tags 5 ⁄4" x 3" 10/pkg. 7 x 10 - 60179 7 x 10 - 60180 50195 Self-Laminating Tags 7" x 4" 10/pkg. Front Side Back Side Description Size Quantity Vinyl Labels 7" x 10" 1/pkg.

◗ Write-On Energy Source Label

• Constructed of B-933 vinyl Part No. Description Qty 50276 Write-On Energy Source Labels 10/Pack 1 • Accepts writing in pen or marker 3 ⁄2 x 5 - 50276 1 1 58706 Overlaminate (3 ⁄2" x 5 ⁄2") 50/Pack • Overlaminate available for added protection Energy Source Tags ! NEW

Legend Picto Name Color 5 pk 25 pk Legend Picto Name Color 5 pk 25 pk CP-1 Orange/White 105634 105674 P-1 Double Pressure Gauge White/Blue 105654 105694 CP-2 Orange/White 105635 105675 P-2 Double Pressure Gauge White/Blue 105655 105695 CP-3 Orange/White 105636 105676 P-3 Double Pressure Gauge White/Blue 105656 105696 CP-4 Orange/White 105637 105677 P-4 Double Pressure Gauge White/Blue 105657 105697 CP-5 Orange/White 105638 105678 P-5 Double Pressure Gauge White/Blue 105658 105698 E-1 Electric Bolt Red/White 105639 105679 S-1 Single Pressure Gauge Black/Orange 105659 105699 E-2 Electric Bolt Red/White 105640 105680 S-2 Single Pressure Gauge Black/Orange 105660 105700 Identify your energy E-3 Electric Bolt Red/White 105641 105681 S-3 Single Pressure Gauge Black/Orange 105661 105701 source with Brady’s E-4 Electric Bolt Red/White 105642 105682 S-4 Single Pressure Gauge Black/Orange 105662 105702 Energy Source Tags E-5 Electric Bolt Red/White 105643 105683 S-5 Single Pressure Gauge Black/Orange 105663 105703 W-1 Spout White/Green 105644 105684 V-1 Spout Black/White 105664 105704 • Tags are constructed with W-2 Spout White/Green 105645 105685 V-2 Spout Black/White 105665 105705 B-401 Plastic W-3 Spout White/Green 105646 105686 V-3 Spout Black/White 105666 105706 W-4 Spout White/Green 105647 105687 V-4 Spout Black/White 105667 105707 • Rounded corners with W-5 Spout White/Green 105648 105688 V-5 Spout Black/White 105668 105708 1 hole S-1 Single Pressure Gauge White/Red 105649 105689 G-1 Double Pressure Gauge Purple/White 105669 105709 S-2 Single Pressure Gauge White/Red 105650 105690 G-2 Double Pressure Gauge Purple/White 105670 105710 • Available in packages of S-3 Single Pressure Gauge White/Red 105651 105691 G-3 Double Pressure Gauge Purple/White 105671 105711 5 or 25 S-4 Single Pressure Gauge White/Red 105652 105692 G-4 Double Pressure Gauge Purple/White 105672 105712 S-5 Single Pressure Gauge White/Red 105653 105693 G-5 Double Pressure Gauge Purple/White 105673 105713 * CP and E tags are supplied with an adhesive back Lockout / Tagout Lockout /

www.bradyid.com 59 LOTO Catalog 9/27/06 11:10 AM Page 60

GlobalMark® Industrial Label

UnprecedentedUnprecedented EaseEase ofof Use...Use... UnprecedentedUnprecedented ChoiceChoice ofof Materials...Materials... Touch...Touch... Print...Print... Presto!Presto! • Color touch screen interface…Quick & Easy! • Multicolor spot printing or Full-color process printing • Specialty materials including tag stock, magnetic, reflective and phosphorescent (10 hour glow) • Cuts characters & shapes! • Patent # D481,415 Brady File Management Utility allows you to: • Transfer files from your PC to your GlobalMark and from your Process Color Printing Print to Tagstock Valve Tags GlobalMark to your PC • Manage your existing GlobalMark files • Update your GlobalMark operating system when upgrades are available. Simple to run when connected to your PC

Choose from three GlobalMark® Models that will meet all your Panels/Motor Control Pipe Markers (1/2"-4") Equipment I.D. labeling requirements

& ◗ Specially Priced GlobalMark® Combo Packages - Catalog No. 76801 COLOR&&CUT • Prints in one color, multiple spot colors, Catalog No Description blended colors and full process color 99004 Multi-Color GlobalMark and Lockout Pro Software 99009 Color & Cut GlobalMark and Lockout Pro™ Software • Unit has a built-in cutter for cutting out characters and shapes For more details on Lockout Pro™ Software see pg57 • With optional MarkWare™ label making software, import and ◗ print full color logos, artwork, even photographs Industrial Grade Print Ribbons • Tape Saver feature • Super-Tough smear-proof ribbons assure your printed text lasts for years outdoors and in an industrial environment MULTI COLOR - Catalog No. 76800 • Ribbons ship self-contained in cartridges that drop straight in to the GlobalMark® • Prints the same color options as the Color & Cut system, with a “click” including the optional MarkWare™ software enhancements, • 2 and 4-color "paneled" ribbons are used to print labels and signs containing without the built-in cutter more than 1 print color MONOCOLOR - Catalog No. 76798 Print Ribbon Cartridges – 200 ft./roll • Prints one color only on one color tape. It is compatible with Size Catalog Number MarkWare™ software Lockout / Tagout • Monochrome touchscreen display Black White Black/Red Black/Red/Orange/Blue • Does not have a built-in cutter 4.11" 76739 76741 4.11” x 8” Panels 76763 51447 ◗ Indoor/Outdoor Grade Vinyl Tape • Labels adhere well to pipes, walls, equipment, windows – most clean, Description Catalog Number dry surfaces • Conforms well to irregular, curved or rough surfaces – it even stands up White Yellow Red Green Blue Orange to grease, oil and most industrial chemicals 4" x 100' 76542 76547 76552 76556 76560 76594 2.25" x 100' 76544 76549 76553 76557 76561 76595 • Five-year average outdoor durability in temperatures from 180°F to 1.125" x 100' 76545 76550 76554 76558 76562 76596 -40°F (82°C to -40°C), can be applied as low as 0°F (-18°C)

60 LOTO Catalog 9/27/06 11:10 AM Page 61

HandiMark® Portable Label Maker

The most versatile portable industrial label maker on the market! • .5", 1" or 2" tape widths • Large characters – Hundreds of character sizes from .08" to 1.7" • Super-tough outdoor grade vinyls • 15 tape colors, 7 print colors • Specialty materials: Reflective, tamper resistant or repositionable vinyl • Thermal transfer print...no smearing! • 113 Built-in industrial symbols • Bar codes, sequencing & memory built-in! Includes • Portable – battery or AC operation ● HandiMark® Portable Label Maker Print Your Own Labels Right Now! ● Rechargeable Battery ● Battery Charger The applications are virtually limitless… ● 25' roll of 2" white vinyl tape ● Black ribbon ● Hard carrying case ● Symbols reference chart

Description Catalog Number HandiMark® Portable Label Maker 42001 (Includes items listed to the right above.) Procedure Labels Panels & Switches

Junction Boxes Gauges Instrumentation Bins & Shelves Plug I.D. Pipe Markers

Outdoor Grade Vinyl Tapes Description Catalog Number

White Clear Yellow Green Red Blue Lt. Blue Orange Black Tan Grey Brown Gold Purple 1/2" x 50' (13 mm x 15.2 m) 42018 42076 42022 42026 42030 42034 — 42038 42042 — 42046 42050 42054 42058 1" x 50' (25 mm x 15.2 m) 42019 42077 42023 42027 42031 42035 42133 42039 42043 42135 42047 42051 42055 42059 2" x 50' (51 mm x 15.2 m) 42021 42079 42025 42029 42033 42037 42134 42041 42045 42136 42049 42053 42057 42061

Industrial Grade Print Ribbons Size Catalog Number For more information on our line of industrial label makers visit Black White Red Blue Green Magenta Yellow www.bradyid.com 2" x 75' (51 mm x 23 m) 42011 42012 42013 42014 42015 42016 42123 Lockout / Tagout Lockout /

www.bradyid.com 61 LOTO Catalog 9/27/06 11:10 AM Page 62

INDEX

Part Part Part Part Part Part Number Page Number Page Number Page Number Page Number Page Number Page 2112 21 50252 24 51188 34 56946 58 65522 24 66005 22 3001 19 50253 24 51189 34 56947 58 65523 24 66006 22 3002 19 50254 24 51194 34 56947 58 65524 24 66007 22 3012 19 50255 24 51195 34 56948 58 65525 24 66008 22 3013 19 50256 24 51196 34 58706 59 65526 24 66009 22 22909 22 50257 24 51252 47 59505 47 65527 24 66050 24 22931 22 50258 24 51254 47 60179 59 65534 24 66051 24 42001 61 50259 24 51256 47 60180 59 65535 24 66052 24 42011 61 50260 24 51258 47 63000 32 65560 45 66053 24 42012 61 50261 24 51260 47 63001 32 65561 45 66054 24 42013 61 50262 24 51263 47 63004 21 65562 45 66055 24 42014 61 50263 24 51264 48 64057 45 65563 45 66056 24 42015 61 50264 24 51265 48 64221 54 65564 45 66057 24 42016 61 50265 24 51278 32 64539 54 65571 22 66058 24 42018 61 50266 24 51279 30 64540 54 65585 45 66059 24 42019 61 50267 24 51280 30 65240 35 65586 45 66060 24 42021 61 50268 24 51281 30 65241 35 65587 45 66061 24 42022 61 50269 22 51282 30 65269 53 65588 45 66062 24 42023 61 50270 22 51283 30 65271 53 65589 45 66063 24 42025 61 50276 59 51284 30 65273 53 65590 45 66064 24 42026 61 50277 22 51290 30 65279 53 65591 45 66065 24 42027 61 50279 22 51291 30 65280 53 65592 45 66066 24 42029 61 50280 30 51292 30 65281 53 65593 45 66067 24 42030 61 50281 30 51297 30 65318 43 65594 45 66219 21 42031 61 50283 30 51298 30 65319 43 65595 45 66255 20 42033 61 50284 32 51299 30 65320 43 65596 45 66320 49 42034 61 50285 32 51339 29 65321 49 65597 45 66321 49 42035 61 50288 32 51344 29 65329 49 65598 45 66328 17 42037 61 50289 31 51345 29 65375 40 65599 45 76542 60 42038 61 50292 31 51346 29 65376 40 65645 54 76544 60 42039 61 50293 31 51347 29 65378 32 65666 45 76545 60 42041 61 50899 44 51353 29 65379 32 65669 45 76547 60 42042 61 50924 44 51354 32 65387 48 65670 24 76549 60 42043 61 50932 44 51355 32 65392 52 65671 24 76550 60 42045 61 50937 38 51356 32 65396 48 65673 51 76552 60 42046 61 50938 38 51357 32 65397 48 65674 51 76553 60 42047 61 50939 38 51358 32 65402 44 65675 51 76554 60 42049 61 50939 38 51359 32 65403 44 65688 48 76556 60 42050 61 50940 43 51360 31 65404 48 65690 52 76557 60 42051 61 50941 42 51361 65406 48 65691 52 76558 60 42053 61 50943 42 51362 31 65407 24 65692 45 76560 60 42054 61 50944 42 51363 31 65408 24 65693 45 76561 60 42055 61 50945 42 51368 31 65440 24 65695 51 76562 60 42057 61 50947 42 51369 31 65441 24 65696 52 76594 60 42058 61 50948 42 51370 31 65442 24 65699 37 76595 60 42059 61 50950 42 51371 31 65443 24 65750 52 76596 60 42061 61 50951 42 51376 31 65444 24 65751 52 76739 60 42076 61 50953 42 51377 31 65445 24 65780 12 76741 60 42077 61 50954 42 51378 31 65446 24 65810 47 76763 60 42079 61 50956 42 51379 29 65447 24 65812 20 76798 60 42123 61 50961 58 51379 65448 24 65814 47 76800 60 42133 61 50962 58 51384 29 65449 24 65815 47 76801 60 42134 61 50979 12 51385 29 65450 24 65960 41 78238 23 42135 61 50989 34 51388 44 65451 24 65961 41 80557 43

Lockout / Tagout 42136 61 50990 34 51390 44 65452 24 65962 41 81760 27 42248 21 50991 34 51392 44 65453 24 65963 41 81761 27 45191 43 50992 34 51394 44 65454 24 65964 41 81762 27 45192 43 50993 16 51395 44 65455 24 65965 48 81765 27 50193 21 50994 17 51442 43 65501 25 65966 48 81766 27 50194 59 50995 16 51447 60 65502 24 65967 41 81768 27 50195 59 50996 17 51454 20 65503 24 65968 51 81768 27 50196 24 50997 18 51455 20 65504 24 65970 41 81769 27 50197 24 51171 37 51544 20 65505 24 65971 41 81770 27 50198 24 51172 12 51793 20 65506 24 65972 41 81773 27 50199 24 51173 12 56942 58 65515 24 65973 41 86199 59 50249 24 51181 34 56943 58 65517 22 65974 41 86207 59 50250 24 51186 34 56944 58 65520 24 65975 41 86240 59 50251 24 51187 34 56945 58 65521 24 66004 22 86243 59

62 LOTO Catalog 9/27/06 11:10 AM Page 63

INDEX

Part Part Part Part Part Part Number Page Number Page Number Page Number Page Number Page Number Page 86245 59 99556 29 104573 31 105679 59 105902 31 LG252M 39 86246 59 99564 29 104574 31 105680 59 105903 31 LG252M 18 86248 22 99570 29 104575 31 105681 59 105904 31 LH220A 40 86250 22 99576 29 104576 31 105682 59 105905 13 LH220A-YW 40 87692 39 99580 29 104577 31 105683 59 105906 13 LK041R 43 87693 41 99584 32 104578 31 105684 59 105907 13 LK042R 43 88302 22 99588 32 104579 31 105685 59 105908 13 LK520B 43 88303 22 99592 32 104600 52 105686 59 105928 14 LK980E 19 89256 47 99596 32 104794 7 105687 59 105928 33 LK981E 19 90496 55 99600 32 104795 7 105688 59 105929 14 LKX 19 90844 50 99604 32 104796 7 105689 59 105929 33 LKX-Rack 19 90845 50 99608 31 104916 29 105690 59 105930 14 LKXSET 19 90847 50 99609 31 104917 30 105691 59 105930 33 LM023E 55 90848 50 99610 31 104918 30 105692 59 105931 14 LOCB 58 90850 50 99611 31 104919 29 105693 59 105931 33 LOOPDESK1001 57 90851 50 99612 31 104920 30 105694 59 105932 14 LOPADDSERV1 57 90853 50 99613 31 104921 30 105695 59 105932 33 LOPADDUSER1 57 90854 50 99615 31 105368 26 105696 59 105933 15 LOPBASIC3001 57 90891 49 99616 31 105370 26 105697 59 105934 15 LOPCORP2001 57 90892 49 99617 31 105371 26 105698 59 105935 15 LOSB1 58 90893 49 99618 31 105372 26 105699 59 105936 15 LOSC13 21 91230 23 99619 31 105373 26 105700 59 105937 15 LOSC13BI 21 91231 23 99620 31 105634 59 105701 59 105938 15 LOSF5 58 92122 23 99668 41 105635 59 105702 59 105939 15 LOSP22 58 92289 23 99673 20 105636 59 105703 59 105940 15 LOSP8 21 95137 55 99674 20 105637 59 105704 59 105941 15 LOSP8SP 21 95138 55 99675 20 105638 59 105705 59 105942 15 LR008E 35 95139 55 99676 10 105639 26 105706 59 105942 13 LR018E 35 95700 35 99677 10 105639 59 105707 59 105954 7 LR060E 34 96222 25 99678 10 105640 59 105708 59 105955 7 LR360E 34 99004 60 99679 10 105641 59 105709 59 105956 7 PL027E 54 99009 60 99680 10 105642 59 105710 59 105957 7 PLO23 51 99019 35 99681 10 105643 59 105711 59 105958 7 PLO23-BI 51 99020 35 99682 11 105644 59 105712 59 105959 7 PLO27E 51 99021 35 99684 11 105645 59 105713 59 105960 7 SD02M 55 99023 35 99685 11 105646 59 105714 39 105961 7 SF647E 23 99162 13 99686 11 105647 59 105715 39 105962 7 T218 40 99289 58 99687 11 105648 59 105716 37 105963 6 T220 40 99290 8 99688 11 105649 59 105717 37 105964 6 TC8 27 99292 8 99689 11 105650 59 105718 40 105965 6 TH2 27 99293 8 99690 11 105651 59 105719 40 105966 6 WSLO 52 99296 8 99691 11 105652 59 105720 40 105967 6 99297 8 99693 16 105653 59 105721 40 105968 6 99300 8 99694 16 105654 59 105722 26 105969 6 99302 8 99696 16 105655 59 105723 26 105970 6 99303 8 99697 17 105656 59 105724 26 2112SP-TEN 21 99305 9 99699 17 105657 59 105881 31 2112SP-TEN 21 99307 9 99700 16 105658 59 105882 31 2112-TEN 21 99308 9 99703 17 105659 59 105883 31 BS07A 45 99310 9 99704 17 105660 59 105884 31 BS07A-BU 45 99312 9 99706 18 105661 59 105885 31 BS07A-GN 45 99313 9 99707 18 105662 59 105886 29 BS07A-YW 45 99320 10 99709 18 105663 59 105887 29 BS08A 45 99321 10 99710 18 105664 59 105888 29 BS08A-BU 45 99324 10 101416 10 105665 59 105889 29 BS08A-GN 45 99500 30 101956 29 105666 59 105890 29 BS08A-YW 45 99504 30 101957 30 105667 59 105891 29 CABLE 43 99508 30 101958 29 105668 59 105892 29 CABLE-10FT 43 99512 30 101958 30 105669 59 105893 29 CABLO 43 99516 30 101963 32 105670 59 105894 30 CABLO-10 43 99520 30 102692 10 105671 59 105895 30 GLOBOX 38 99524 30 102693 10 105672 59 105896 30 LC251M 19 99528 30 102696 30 105673 59 105897 30 LC252M 13 99533 30 102698 30 105674 59 105898 30 LC252M 19 99539 30 104061 52 105675 59 105899 29 LC254M 13 99543 30 104062 52 105676 59 105899 30 LC254M 19 99548 30 104063 52 105677 59 105900 30 LG003E 38 99552 29 104572 31 105678 59 105901 30 LG008E 38 Lockout / Tagout Lockout /

www.bradyid.com 63 LOTO Catalog 9/27/06 11:07 AM Page 1

Call in Brady, the Leaders in Lockout Procedures. Brady ID Services Engineers can dramatically decrease the time it takes to develop a complete, OSHA-compliant lockout program. We will: Develop easy-to-understand, highly visual Lockout Procedures for each piece of your equipment. Procedure meet all OSHA CFR 1910.147 requirements Install your Lockout Procedure at the point of need. Create & install new color-coded Energy Source Tags. Provide Files and templates of your new Procedures and Software training for easy maintenance. Interested in a Proposal? eMail or Fax your current equipment list to receive a proposal. email: [email protected], Fax: 1-800-221-6880 Announcing Brady’s newest Lockout/Tagout service! Brady now offers a Lockout Assessment Service that delivers a prioritized list of recommendations and corrective actions to bring you into OSHA compliance and put hazardous energy controls in place for a safer facility.

Call Brady’s Identification Services Group at 1-888-272-3946 for a free full-color Lockout Procedure sample (MS405046) or Lockout Assessment Service sample (MS410994). Visit www.bradyid.com/idservices

for more information. DISTRIBUTED BY:

Brady Worldwide Inc. 6555 West Good Hope Road, Milwaukee, WI 53223 U.S.A. CUSTOMER SERVICE PH:1-888-BRADYGO (1-888-272-3946) FX: 1-800-292-2289 TECHNICAL SUPPORT PH:1-800-643-8766 FX: 1-800-358-6767 www.bradyid.com www.bradycorp.com for worldwide locations

Brady Canada 355 Apple Creek Blvd., Markham, ON L3R 9X7 CUSTOMER SERVICE PH:1-800-263-6179 www.bradycanada.com