PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

PRE – FEASIBILITY REPORT

ENKAY ENVIRO SERVICES PVT. LTD.,

JANUARY’ 2018 31 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429. INDEX

1.1 EXECUTIVE SUMMARY...... 35 1.2 SALIENT FEATURES OF THE PROJECT...... 35 1.3 PROPOSED PLANNING ...... 37 2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION ...... 38 2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT ...... 38 2.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT...... 38 2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR REGION.38 2.4 DEMAND - SUPPLY GAP ...... 39 2.5 IMPORTS VS. INDIGENOUS PRODUCTION...... 39 2.6 EXPORT POSSIBILITY...... 39 2.7 DOMESTIC/ EXPORT MARKETS...... 39 2.8 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT...... 39

2.8.1 DIRECT EMPLOYMENT ...... 39 2.8.23.0 PROJECTINDIRECT DESCRIPTION EMPLOYMENT...... 40 3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT PROJECTS, IF ANY...... 40 3.2 LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION, AND PROJECT BOUNDARY AND PROJECT SITE LAYOUT) WITH COORDINATES...... 40 3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING THE PROPOSED SITE, PARTICULARLY THE ENVIRONMENTAL CONSIDERATIONS GIVEN INTOSHOULDBE HIGHLIGHTED...... 41 3.4 SIZE OR MAGNITUDE OF OPERATION ...... 41 3.5 RAW MATERIAL (Quantity and Source), PRODUCT AND MODE OF TRANSPORT...... 41 3.7 SOURCE OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN THE PROJECT...... 42 3.8 AVAILABILITY OF WATER, ENERGY/ POWER REQUIREMENT AND SOURCE...... 42

3.8.1 WATER DEMAND...... 42 3.8.2 POWER DEMAND...... 43 3.8.2 FUEL REQUIREMENT ...... 43 3.8.3 MANUFACTURING PROCESS ...... 43 3.8.3.1 Process Description of MS Billets Manufacturing Unit ...... 43 ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 32 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

3.9 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID) AND SCHEME FOR THEIR MANAGEMENT/ DISPOSAL...... 48

3.9.1 Solid Waste...... 48 3.9.2 Hazardous Waste...... 49 3.9.33.10 Waste SCHEMATIC Water ...... REPRESENTATIONS...... OF THE...... FEASIBILITY...... DRAWING ...... WHICH GIVE49 INFORMATION OF EIA PURPOSE...... 49 4.0 SITE ANALYSIS...... 51 4.1 CONNECTIVITY ...... 51 4.2 LAND FORM, LAND USE AND LAND OWNERSHIP ...... 51

4.2.1 LANDFORM ...... 51 4.2.2 LAND USE...... 51 4.2.3 LAND OWNERSHIP ...... 51 4.34.4 TOPOGRAPHYEXISTING LAND (ALONG USE PATTERN WITH MAP) (AGRICULTURE,...... NON-AGRICULTURE,...... FOREST,...... WATER51 BODIES (INCLUDING AREA UNDER CRZ)), SHORTEST DISTANCES FROM THE PERIPHERY OF THE PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL PARK, WILD LIFE SANCTUARY, ECO SENSITIVE AREAS, WATER BODIES (DISTANCE FROM THE HFL OF THE RIVER), CRZ. IN CASE OF NOTIFIED INDUSTRIAL AREA, A COPY OF THE GAZETTE NOTIFICATION SHOULD BE GIVEN...... 51 4.5 EXISTING INFRASTRUCTURE ...... 52 4.5.1 BASIC AMENITIES

3.6 SOIL CLASSIFICATION...... 52 4.7 CLIMATE ...... 52 4.8 SOCIAL INFRASTRUCTURE AVAILABLE...... 53 5.0 PLANNING BRIEF ...... 53 5.1 PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, AND TRANSPORTATION ETC.) TOWN AND COUNTRY PLANNING/ DEVELOPMENT AUTHORITY CLASSIFICATION...... 53 5.2 POPULATION PROJECTION ...... 53 5.3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.)...... 56 5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL AND SOCIAL)...... 56 5.5 AMENITIES/ FACILITIES...... 57 6.0 PROPOSED INFRASTRUCTURE ...... 57

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 33 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

6.1 INDUSTRIAL AREA (PROCESSING AREA) ...... 57

6.26.3 RESIDENTIALGREEN BELT ...... AREA (NON PROCESSING...... AREA)...... 57 6.4 SOCIAL INFRASTRUCTURE...... 57 6.5 CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD/ RAIL/ METRO/WATER WAYS ETC.) ...... 57 6.6 DRINKING WATER MANAGEMENT (SOURCE AND SUPPLY OF WATER) ...... 58 6.7 SEWERAGE SYSTEM...... 58 6.8 INDUSTRIAL WASTE MANAGEMENT ...... 58 6.9 SOLID WASTE MANAGEMENT ...... 58 6.10 POWER REQUIREMENT AND SUPPLY/ SOURCE ...... 58 7.0 REHABILITATION AND RESETTLEMENT (R & R PLAN) ...... 58 7.1 POLICY TO BE ADOPTED (CENTRAL/STATE) IN RESPECT OF THE PROJECT AFFECTED PERSONS INCLUDING HOME OUSTEES, LAND OUSTEES AND LANDLESS LABOUR (A BRIEF OUTLINE TO BE GIVEN)...... 58 8.0 PROJECT SCHEDULE AND COST ESTIMATES...... 58 8.1 LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF COMPLETION (TIME SCHEDULE FOR THE PROJECT WILL BE GIVEN)...... 58 8.2 ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC VIABILITY OF THE PROJECT...... 59 9.0 ANALYSIS OF PROPOSAL...... 59 9.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE BENEFITS TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION, IF ANY, IN THE AREA...... 59 10.0 CONCLUSION...... 60

**********************

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 34 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

1.0 EXECUTIVE SUMMARY

1.1 EXECUTIVE SUMMARY SBF Ispat Pvt.Ltd.

is a proposed industrial unit at RIICO industrial area, Karoli, located at Plot No.- F-109-117 & G-143-151, Village - Tapookara, Tehsil- , District - , . S. No. Product Proposed Total Capacity (TPA)

1 MS Billets 1,32,000 2 TMT Bar 2,00,000

The total land area acquired by unit is 32,200 Sq.m. The estimated cost of the proposed project will be - 6,750 Lacs. (All other non toxic Thesecondary proposed metallurgical project is processingcategorized industries under B of >30000 3 (a) TPD) columnas (iv) per Amendment in EIA notification in 1st December ‘2009 & subsequent amendments (In case of secondary metallurgical processing industrial units, those project involving operation of furnaces only such as induction and electric arc furnace, submerged arc furnace, and cupola with capacity > 30,000 TPA but < 60,000 TPA would require Environmental Clearance).

But due to the absence of a duly constituted SEIAA or SEAC, a Category ‘B’ project shall be treated as a Category ‘A’ project ;)

Further as per para 7 (i) III stage-3 (i)b of EIA notification,2006 public hearing may be exempted as project is proposed in a notified industrial area, Karoli, Alwar developed by RIICO , for which EC has been obtained by RIICO from MoEF&CC vide letter no 21-28/2012- IA.III dated 24.03.2015 (Copy is enclosed as Annexure – 1). Further as per para 7 (i) III stage-3 (i)b of EIA notification,2006 public hearing may be exempted as project is proposed in a notified industrial area, Karoli, Alwar developed by RIICO , for which EC has been obtained by RIICO from MoEF&CC vide letter no 21-28/2012- IA.III dated 24.03.2015 (Copy is enclosed as Annexure – 1). 1.2 SALIENT FEATURES OF THE PROJECT Particulars Details

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 35 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

NE SE

Latitude Longitude Latitude 28°5’53.38” N Latitude 28°5’49.50” N Longitude 7NW6°48’44.51” E Longitude 76SW°48’43.22” E

Latitude 28°5’49.68” N Latitude 28°5’53.38” N Longitude 76°48’33.36” E Longitude 76°48’34.09” E Toposheet No. 53 D/12, 13, 54 A/9 & 13 S. No. Product Total production Capacity (TPA) Production Capacity

1 MS Billets 1,32,000

2Lacs TMT Bar 2,00,000

Estimated project cost 6,750

Man Power Proposed - 220 Elevation Highest – 272 MSL; Lowest – 271 MSL. Land use Industrial Land Nearest Habitation/ Tapookara 2.21 Km, NE Town Nearest Airport airport 59.76 S.km No. NE Particulars Distance (Km) Direction (From Project Boundary) Nearest Highway

Source: All distances1. are takenSH -with25 respect to2.05 Google km Earth. E

Nearest railway station Rewari Junction - 22.81 km, NW Nearest railway Rewari –Delhi-22 Km,Demand NW,Alwar (MW)-Rewari-22 Km, W Expected Source Power supply 15MW Power Demand will be met from JVVNL Nearest Telephone Tapookara 2.21 Km, NE Nearest Dispensary and Dispensary and Govt. Hospital and education facility are present in nearest habitation Govt. Hospital Town- within 2.5 km, NNE. Educational facility

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 36 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

S. Particulars Fresh Water Recycled/Reused Water Demand No. Demand (KLD) Water (KLD) Water demand and supply 1. Industrial 29..0 26.0 55.0 Process ( For Cooling Tower) 2. Domestic 11.0 7.0 11.0 (Green Belt Total 40.0KLD 26.0 66.0 Development) Source

Ground water Nearest tourist places None within the study area. Defense installations None within the study area. Archeological Features None within the study area. Ecological sensitive None within the study area. zones S. No. Particulars Distance (Km) Direction Nearest Forests (From Project Boundary)

1. Khori Kalan P.F. 4.76 km ENE Khori Kalan P.F. 2. Banvan P.F. 4.88 km NE Banvan P.F. (Source: All distances3. Godhan are taken PF with respect8.77 kmto Google NE Earth. Godhan PF S. No. Particulars Distance (Km) Direction

Nearest streams/ (From Project Boundary) rivers/ water bodies Water Bodies (from project boundary) 1. Chaundi Nadi 6.81 km S (Source: All distances2. Sahibi are taken River with respect to5.71 Google Km Earth. WSW

Seismic zone Seismic Zone – IV: According to BMTPC’s vulnerability atlas, II edition, the area falls in a region of High damage risk zone (MSK VIII). 1.3 PROPOSED PLANNING

Company : SBF Ispat Pvt. Ltd. Proposed Project Cost : Rs.6,750 Lacs Production : As given Tablebelow: 1:- Product Details S. No. Product Total Production Capacity (TPA)

1 MS Billets 1,32,000

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 37 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

2 TMT Bar 2,00,000

Table.2: Land Use of Project Site S. Land Use Area (Sq.m) Percentage No. (%)

1. Plant Area Office Area, Workshop Storage area for raw 15,774 48.98 material and finished goods (All covered area). 2. Paved Area (Road, Corridor, Parking and Drainage). 5,726 17.78 3. Green Belt Area Total 32,20010,700 33.22100 2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION 2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT

SBF Ispat Pvt. Ltd. Unit is being promoted by the Directors of M/s Sri Balaji Forgings Private Limited, M/s Shree Balaji Furnaces Private Limited. These Companies are involved in manufacturing of MS Ingots. One of the promoter Sanjeev Garg is also involved in trading business of MS Scrap having a turnover approx. of 20.000 Crore per Annum. Name and address of SBFRajaram Ispat YadavPvt. Ltd.(CEO) the Applicant

Address: WZ 106/80, Rajori Garden Ext. Delhi Mobile no. –9352884311 Email:- [email protected] 2.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT

The proposed project is for manufacturing of M.S Billets – 1, 32,000 TPA; TMT Bars 2, 00,000 TPA. 2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR REGION

The need for the proposed unit is for TMT Bars, M.S. Billets. This is due to the rising mega infrastructural demand in market and to keep its continuous supply, owing to the growth in

ENKAYthe region. ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 38 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

Regional steel consumption is likely to rise steadily due to increased demand from automobile, railway, transport sectors etc. Railway, automotive and transport are expected to remain three new major consumption sectors therefore requiring key products to fulfill intermediate needs. 2.4 DEMAND - SUPPLY GAP

In order to meet the in house demand of raw material for billets and TMT bars and also to meet the regional market requirement in timely manner the proposed project is undertaken. 2.5 IMPORTS VS. INDIGENOUS PRODUCTION

There will be no import for the proposed project. The machinery used is indigenously manufactured and will be purchased. Local villagers will be employed. There will be Indigenous production in the entire activity. 2.6 EXPORT POSSIBILITY

No exports are envisaged. 2.7 DOMESTIC/ EXPORT MARKETS

The end products will be sold depending on the market demand in domestic market. 2.8 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT 2.8.1 DIRECT EMPLOYMENT

The proposed project generates employment for around 220 people. Priority for employment is given to local persons. Following staff & workers are proposed to be employed:- Table 3: Manpower Details S. No. Category No. of Persons

1. Permanent Staff 30 2. Skilled Workers 30 3. Semi-Skilled worker 60 4. UnskilledTotal worker 220120

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 39 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

2.8.2 INDIRECT EMPLOYMENT 

The vocational training camps and Technical Training of generating skilled manpower  for proposed plant will be done to generate potential manpower.  Available for the proposed & surrounding plants of the Tehsil. The proposed employee development and welfare activities already envisaged and  proposed project aims to engage many people with various jobs indirectly. There will be development of externalities viz. local logistics, warehousing etc. as  supporting services. 2.8.3 LISTThis OF would PLANT create AND IndigenousMACHINERIE technologiesS for sustainable development. S. No Particulars Capacity /size

1. Induction Furnace 2 Nos (20 T each ) 2. Reheating Furnace 30 T 3. Rolling Mill 2 Lacs T/Annum 4. Coal Gasifier 10,000 nm3/ hr 5. Crane 04 Nos 6. Bailing machine 2 Nos 7. DG set 2 Nos 500 kVA each 3.0 PROJECT DESCRIPTION 3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT PROJECTS, IF ANY.

3.2 LOCATIONThere is no interlinked (MAP SHOWING or interdependent GENERAL project LOCATION, with the proposed SPECIFIC project.LOCATION, AND PROJECT BOUNDARY AND PROJECT SITE LAYOUT) WITH COORDINATES.

The proposed project is proposed at Village - Tapookara, Tehsil- Tijara, District- Alwar in Rajasthan. The project site falls in Survey of Toposheet No.- 53 D/12, 13, 54 A/9 & 13. The geographicalTable location4: Geographical with respect Position to boundary of the Boundary pillars of the Pillars proposed project are:- NE SE

Latitude 28°5’53.38” N Latitude 28°5’49.50” N Longitude 76°48’44.51” E Longitude 76°48’43.22” E ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 40 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

NW SW

Latitude 28°5’49.68” N Latitude 28°5’53.38” N Longitude 76°48’33.36” E Longitude 76°48’34.09Annexure” E – IV. The map showing location of the project site is enclosed as 3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING THE PROPOSED SITE, PARTICULARLY THE ENVIRONMENTAL CONSIDERATIONS GIVEN INTOSHOULDBE HIGHLIGHTED.

No alternate site is examined as proposed project to be located in the notified RIICO Industrial area Karoli, District - Alwar, Rajasthan. The project area falls on Survey of India 3.4 ToposheetSIZE OR MAGNITUDE No. – 53 D/12, OF 13, OPERATION 54 A/9 & 13.

The size and magnitude of theTableproject5: Sizearea or is Magnitudeas given below:- S. No. Particulars Details

1. Area (Sq.m) 32,200 S. No. Product Total Production Capacity (TPA)

1. MS Billets 1,32,000 2. TMT Bar 2,00,000 3.5 RAW MATERIAL (Quantity and Source), PRODUCT AND MODE OF TRANSPORT

The proposed plant will require raw materials like MS Scrap, Sponge Iron/ Pig Iron, Silico- Mn & Alloy Metals etc. The main raw material will be sourced from domestic market. Table 6: Details of Raw Material

S. No. Name Requirement Storage Mode of Source (TPA) Capacity (T) Transportation

1. MS Scrap 1,01,400 1,000 Road Imported /domestic market 2. Sponge Iron/ Pig 35,750 1,000 Road Domestic Iron market 3. Silico- Mn & Alloy 1,040 200 Road Domestic Metals etc market ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 41 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

4. MS Ingots (procured 80,000 1000 Road Domestic for outside for rolling market mill)

To achieve the proposed production there will be erection and installation of two induction furnace (20T capacities each) for the production of proposed M.S. Billets. One reheating furnace will be installed. Table 7: Details of Product S. No. Product Total Production Capacity Mode of Transportation (TPA)

1. MS Billets 1,32,000 Road 2. TMT Bar 2,00,000 Road

3.7 SOURCE OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN THE PROJECT.

The unit will utilize Revert Scrap in furnace as raw material, Mill Scale generated will be reused in process, slag generation will be used in road making, cement manufacturing unit 3.8 AVAILABILITYafter separation ofOF metallic WATER, content ENERGY. / POWER REQUIREMENT AND SOURCE. 3.8.1 WATER DEMAND

The fresh water requirement for the proposed project is 40KLD. The detailed breakup of the same is given below:- Table 8: Water Demand

S. Particulars Fresh Water Recycled/Reuse Water Demand No. Demand (KLD) d Water (KLD)

1. Industrial 29..0 26.0 55.0 Process ( For Cooling Tower) 2. Domestic 11.0 7.0 11.0 (Green Belt Total 40.0KLD 26.0 66.0 Development) Source: -

Water from ground water. The CGWA permission will be obtained for the proposed project to meet the water demand

One time fresh water demand= 66.0KLD Daily Fresh water demand= 40.0KLD

ENKAY ENVIRO SERVICES PVT. LTD., JAIPURRecycled Water- 26.0KLD

JANUARY’ 2018 42

Industrial Domestic 55.0 KLD 11.0 KLD PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

Recycle for cooling tower 26.0 KLD S. No. Name Fuel per Day Source

1. Coal is required for Coal Gasifier 19 t/day. Local Market 2. HSD for DG set 200liters/day Local Market 3. Natural Gas(Alternate 25 Ton/Day Local Market Arrangement for RHF)

Phase Demand (MW) Expected Source

Operational 15 MW Power Demand will be met from JVVNL Power Back Up 500 KVA (2 Nos) DG Sets

Figure 2.1: Flow Chart for water requirement

3.8.2 POWER DEMAND

The total power requirement Tablefor the9 proposed: Power Demandproject is as given below:-

3.8.2 FUEL REQUIREMENT Table 9: Fuel Requirement

3.8.3 MANUFACTURING PROCESS 3.8.3.1 Process Description of MS Billets Manufacturing Unit

TheBillets unitmanufacturing involves in the process of MS Billets manufacturing purposes.

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 43 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

(a) The Preparation of Charge

MS Scrap & Sponge Iron/ Pig Iron form the major raw materials for steel making in the induction furnace.(b) Melting Selected the Charge scrap of in consistent Induction quality furnace is to be used. Working of Induction Furnace

After the furnace is switched on; current starts flowing at a high rate and a comparatively low voltage through the induction coil of the furnace, producing an induced magnetic field inside the central space of the coils where the crucible is located. The induced magnetic fluxes thus generate cut through the packed charge in the crucible. As the magnetic fluxes cut through the scraps and complete the circuit, they generate an induced current in the scrap. This induced current, as it flows through the highly resistive path of the scrap mix, generates tremendous amounts of heat and melting of scrap starts. As soon as the charge has melted clearly, any objectionable slag is skimmed off, and the necessary alloying elements are added. When these additives have melted completely, the power input may be increased to bring the temperature of metal up to the point most desirable for pouring. The current is then turned off and the furnace is tilted for pouring into a ladle. As soon as pouring has ceased the crucible is cleaned completely from any slag or metal droplets adhering (c)to the Billet wall manufacturing of the crucible and through the furnace Continuous is now conready-cast for machine charging again.

Liquid Metal from Induction Furnace is carried in a ladle over the Con-cast Machine. The liquid metal flows from the ladle through a slide gate system underneath it into water cooled copper mould tubes which solidifies the liquid metal into a square shaped mould which we call as M.S. Billets.From the considered casting cycle time, the number of strands required to cast 100 mm sq. and 110 mm sq. billets is worked out to be two (2). Based on the above, 2 strand billet casting machine suitable for casting up to 160 mm sq. Billets have been selected.

Silico Manganese Alloys Metals etc. MS Scrap- Sponge Iron/Pig Iron 1,01,400 Ton 35,750Ton 1,040 Ton

Induction Furnace Burning 1000T ases

Slag G 4150T Con-cast Machine

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 44 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

Slag Cutting Pollution Control Crushing Equipment

Crushin Magneticg Ingots/Billets Ingots/Billets (outsourced) Separation 1,32,000T 80,000 T

Reheating Furnace Chimney

Rolling Mill-2, 12,000 T

MS Miss Rolled TMT Mill Scale MS Scrap Burning Bars- 4000TPA 2,00,000T 3000T 4000 T By 1000T By product used in product induction Non- Store furnace Magnetic Slag

Dispatch Figure-2.2: Flow Chart of Manufacturing Process

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 45 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

Continuous Casting Machine:

Liquid Metal from Induction Furnace is carried in a ladle over the Concast Machine. The liquid metal flows from the ladle through a slide gate system underneath it into water cooled copper mould tubes which solidifies the liquid metal into a square shaped mould which we call as M.S. Billets. From the considered casting cycle time, the number of strands required to cast 100 mm sq. and 110 mm sq. billets is worked out to be two (2). Based on the above, 2 strand billet casting machine suitable for casting up to 160 mm sq. Billets have been selected. Space provisionSELECTION will be made OF inRAW the MATERIAL shop for installation SPONGE IRON of a/PIG second IRON billet caster in future. MS SCRAPS

MELTING IN INDUCTION FURNACE

TAPPING OF MOLTEN METAL

CASTING IN CONCAST MACHINE

BILLETS

DISPATCH Figure 2.3: Flow chart showing Process Flow for Manufacturing M.S. Billet

Rolling Mill

The process involves converting the shape stock viz. Ingots/billets to desired finished section in hot condition by way of passing the material between a pair of grooved rolls and providing suitable reduction at various stages. Whole operation is conducted at a particular temperature range and within a limited time span. Stages of rolling operation are comprised of heating of feed stock to rollable temperature, rolling the feed stock in different mill stands, cropping the hot bar during process of rolling between stands as applicable and

subsequentlyENKAY ENVIRO SERVICES finishing PVT. in LTD., the JAIPUR form of hot rolled deformed bar in straight length. The hot bar

JANUARY’ 2018 46 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

coming out of last pass is then conveyed through TMT line and collecting in a cooling bed after shearing. The bars at almost ambient temperature are sheared to commercial length stored and kept ready for dispatch. In TMT process hot bars are subjected to quenching by means of an intense cooling installation (cooling installation specially designed water spray system). This step hardens the surface layer to martensite while the core structure remains austenite. When the bar is free of water chamber heat flows from core to surface and surface gets tempered to structure called tempered marten site. In the cooling bed due to atmosphere cooling, the hardened zone is tempered by temperature homogenization in the crossProcess section flow and chart the ofaustenite Rolling Millcore is transferred to ducktile-ferrite-pearlite core.

CUTTING OF BILLET TO DEFINITE LENGTH

PREHEATING THE BILLETS IN DOUBLE ROW REHEATING FURNACE/ DIRECT HOT CHRGING

ROLLING OF PREHEATED SOAKED STOCKS THROUGH NUMBER OF PASSES TILL THE REQUIRED NOMINAL DIAMETER OF BAR IS ATTAINED

CONTROLLED SURFACE QUENCHING OF THE BAR IN THE TMT QUENCHING LINE

SHEARING OF THE BARS WITH FLYING SHARES

COOLING OF THE BARS ON COOLING BED

SHEARING OF BARS TO MARKETABLE LENGTH

SIZE WISE STACKING OF ROLLED TMT BARS

DISPATCH

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 47 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

Figure 2.4: Flow chart showing Process flow chart of Rolling Mill

Table 10: Flue Gas emission and control measures for proposed project

S. No. Stack Stack Height Exit gas Stack Exit gas APCM attached to from GL, Velocity, m/s Dia, m Temp, ºC meters For M S Scrap

Induction 1. Furnace 30 mtrs 24.89 2.25 120 Pulse jet /Bag Filter For TMT (2Nos)

Reheating 2. 30 mtrs 3.8 1.3 192 Gas cooler + Bag filter Furnace Control of fugitive dust emission by dust suppression system in coal handling area & de-dusting plant using bag 3. Coal Gasifier 30 mtrs - - - filter. Syn Gases having calorific value of 2600 Kcal /m3 will be used in the plant after cleaning to required level in gas cleaning system. 3.9 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID) AND SCHEME FOR THEIR MANAGEMENT/ DISPOSAL. 3.9.1 Solid Particulars Waste Quantity in TPA Treatment/ disposal Type of Waste Source Quantity in TPA

Solid Waste (TPD) Revert Scrap Generated during 4000 Used in furnace as raw manufacturing of TMT material Mill Scale Generated during 3000 Reused in process manufacturing of Billet & TMT Slag Generated during 4150 Road making, cement Manufacturing of Billet manufacturing unit after separation of metallic content Tar Coal Gasifier 375-400 Road construction and Ltr/Month maintenance activities,

Ash Coal Gasifier 6 T/Month Sold to Brick manufacturer

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 48 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

Municipal Solid Biodegradable Domestic waste 110kg/day Sent to Municipal Council 3.9.2 Hazardous Waste Waste (Kg/ day) Alwar, Rajasthan

3.9.3 NoWaste hazardous Water waste is generated during the manufacturing process.

Industrial wastewater is being treated with softner (settling tank) and the treated water is being recycled in the process. The unit will maintain zero wastewater discharge. S. Particulars Fresh Water Waste water Recycled Water Water Demand No. Demand (KLD) generated in KLD (KLD)

1. Industrial 29..0 28.0 26.0 55.0 Process ( For Cooling Tower) Total2. Domestic 40.0KLD11.0 8.0- 26.07.0 66.011.0 (Green Belt Development)

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 49 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

3.10 SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY DRAWING WHICH GIVE INFORMATION OF EIA PURPOSE

Project Concept

Form 1, Pre-feasibility Project Report with Proposed TOR to MoEF&CC (EAC)

Scoping by EAC (Site visit by sub group of EAC, if necessary)

TOR approved by EAC EC - rejected by MoEF&CC on recommendation of EAC

Draft EIA Report to SPCB Summary EIA and Form 1 – by Project Proponent display on the Website by SPCB

Public Consultation process by SPCB

Display on MoEF&CCWebsite Display at Panchayat, ZP, DM/DC/ Proceedings of Public Consultation Dy. Com & on the SPCB website

To Proponent for Submission of Final EIA Appraisal and Recommendation by EAC Report/Supplementary Report to Draft EIA

Approval by MoEF&CC

Rejected Approved Display on MoEF&CC Website& Project Proponent Website

Post EC Submission of half yearly Compliance Display of Compliance Report Monitoring Report to MoEF&CC/ RO-MoEF&CC on MoEF&CCWebsite

Figure 2.5: Environmental Clearance Process.

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 50 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

4.0 SITE ANALYSIS 4.1 CONNECTIVITY

The proposed Plant is situated at village- Tapookara, Tehsil – Tijara, District- -Alwar, Rajasthan. This has all possible amenities that are feasible for industrial projects viability. Table 11: Connectivity S. No. Name Distance (Km) Direction (From Project Boundary) Nearest Railway Station

1 Rewari junction 22.81Nearest km NW Airport22.81 km NW

2 Delhi Airport Nearest Highway59.76 km NE

3 SH-25 2.05 km E

4.2 LAND FORM, LAND USE AND LAND OWNERSHIP 4.2.1 LANDFORM

The proposed project is planned in land area of 32,200 Sq.m. 4.2.2 LAND USE

The land use pattern is given in point no. 1.2. 4.2.3 LAND OWNERSHIP Annexure- I.

The land use is industrial Land allotted by RIICO, Alwar. Enclosed as 4.3 TOPOGRAPHY (ALONG WITH MAP)

Topographically, the project area is gently flat. The highest elevation of the project area is 272MSL. The drainage of the project area is towards East. 4.4 EXISTING LAND USE PATTERN (AGRICULTURE, NON-AGRICULTURE, FOREST, WATER BODIES (INCLUDING AREA UNDER CRZ)), SHORTEST DISTANCES FROM THE PERIPHERY OF THE PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL PARK, WILD LIFE SANCTUARY, ECO SENSITIVE AREAS, WATER BODIES

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 51 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

(DISTANCE FROM THE HFL OF THE RIVER), CRZ. IN CASE OF NOTIFIED INDUSTRIAL AREA, A COPY OF THE GAZETTE NOTIFICATION SHOULD BE GIVEN.

The land use pattern is given in point no. 1.2. 4.5 EXISTING INFRASTRUCTURE

The same has been given in point no. 3.8.1, 3.8.2 and 4.0. 4.5.1 BASIC AMENITIES

At the project site first aid centre will be set up. Proponent will provide drinking water and other sanitary facilities to the workers. 4.6 SOIL CLASSIFICATION 1.

Lithosol & regosol of hills (Red Grey valley Soil): These are found in the Aravalli hills of south western part of the district. These soils are shallow with gravels found very near the surface, light textured, fairly drained, reddish brown to grayish brown in 2. colour.Older alluvium (Older Alluvial Soils) : These soils are derived from alluvium and found mainly in western parts of the district. These soils are non calcareous, semi- consolidated to unconsolidated brown soils, loamy sand to sandy loam in texture. 3. TheyRecent are alluvium well drained (Red and Sandy occupy Soils) gently sloping terrains. : These soils are developed in alluvium and found mainly in the eastern part of the district. These soils are deep, well drained, sandy loam to loam in texture and noncalcareous. 4.7 CLIMATE

Climate of the district can be classified as semi-arid. It is characterized by very hot summer and very cold winters with fairly good rainfall during south west monsoon 0 period. In May and June, the maximum temperature may go up to 47 C. The potential evapotranspiration rates are quite high especially during May and June. Normal annual rainfall of the district is 631mm.

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 52 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

4.8 SOCIAL INFRASTRUCTURE AVAILABLE

The project is proposed in RIICO Industrial area, near Tapookara. The well-established social infrastructure like hospitals, temple, community centre, roads, bridges, telecommunication and others similar are available/ existing within 10.0 km radius. No new social infrastructure facility will be developed as the plot is located in industrial area having well developed infrastructure. All facilities also available at Tapookara 2.21 Km, NE. 5.0 PLANNING BRIEF 5.1 PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, AND TRANSPORTATION ETC.) TOWN AND COUNTRY PLANNING/ DEVELOPMENT AUTHORITY CLASSIFICATION. SBF Ispat Pvt.Ltd.

is a proposed industrial unit which is located at Plot No.- F-109-117 & G- 143-151, Village - Tapookara, Tehsil- Tijara, District - Alwar, Rajasthan for manufacturing MS Billets, TMT Bars. 5.2 POPULATION PROJECTION

There will be recruitment of local workers approx 220 workers as per requirement of skilled workers. Due to hiring of local people, there will be negligible change in the population projection of the most nearest & farther most villages of the project. There are approximately 89 villages in the study area as follows:- Population Profile of the studyTable area 1(10.02: PopulationKm):- Profile S. No. Names of the Habitation TRU Households Population Males Females

1 Akoli Rural 220 1232 634 598 2 Alawalpur Rural 76 452 232 220 3 Bahala Rural 778 4417 2357 2060 4 Banban Rural 148 937 514 423 5 Bhalesar Rural 130 867 457 410 6 Bhamoowas Rural 124 639 333 306 7 Bheriwas Rural 116 806 432 374 8 Bhonkar Rural 424 2349 1232 1117 9 Bibipur Rural 181 1152 607 545 10 Bub Ka Hera Rural 145 981 503 478 ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 53 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

11 Burera Rural 372 2075 1287 788 12 Burhi Bawal Rural 808 4402 2289 2113 13 Chaupanki Rural 415 2287 1185 1102 14 Chawandi Rural 197 1043 542 501 15 Chawandi Kalan Rural 362 2360 1208 1152 16 Chawandi Khurd Rural 209 1285 657 628 17 Chhapar Rural 196 1154 599 555 18 Chowki Rural 99 763 373 390 19 Dabhera Rural 115 813 423 390 20 Daganheri Rural 157 841 443 398 21 Daika Rural 101 533 262 271 22 Deoseeka Rural 21 148 83 65 23 Dhamawas Rural 51 271 133 138 24 Dheeriyawas Rural 315 2117 1081 1036 25 Dholi Pahari Rural 123 821 412 409 26 Dohli Rural 414 2537 1339 1198 27 Fakaruddinka Rural 199 1381 718 663 28 Gandhola Rural 262 1870 998 872 29 Gelpur Rural 183 1184 598 586 30 Gokulpur Rural 38 191 107 84 31 Guwalda Rural 1501 9771 5071 4700 32 Hasanpur Rural 254 1568 837 731 33 Jakhopur Rural 212 1344 689 655 34 Jamalpur Rural 240 1530 824 706 35 Jatoowas Rural 246 1331 676 655 36 Jhirandiya Rural 153 796 416 380 37 Jhundpuri Rural 68 362 183 179 38 Jodhawas Rural 142 884 480 404 39 Jokhawas Rural 72 417 215 202 40 Joriya Rural 750 4167 2161 2006 41 Kalaka Rural 150 748 396 352 42 Kamalpur Rural 249 1485 775 710 43 Karampur Rural 71 319 169 150 44 Kaririwas Rural 90 446 238 208 45 Karoli Rural 910 5919 3124 2795

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 54 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

46 Khanpur Aheer Rural 216 1281 684 597 47 Khariyawas Rural 27 195 102 93 48 Khatiwas Rural 155 1054 539 515 49 Khidarpur Rural 331 1912 986 926 50 Khohri Kalan Rural 330 2179 1149 1030 51 Khohri Khurd Rural 182 1164 601 563 52 Khuskhera Rural 99 493 264 229 53 Labedar Rural 83 547 277 270 54 Ladamka Rural 111 574 291 283 55 Lalpur Rural 202 1101 566 535 56 Madhoopur Rural 236 1181 616 565 57 Mahesara Rural 253 1484 778 706 58 Majari Kalan Rural 746 3932 2050 1882 59 Majari Khurd Rural 408 2272 1190 1082 60 Makdawa Rural 224 1060 555 505 61 Masari Rural 766 4562 2465 2097 62 Maseet Rural 218 1214 649 565 63 Matawas Rural 59 367 185 182 64 Mayapur Rural 255 1878 936 942 65 Meerpur Rural 250 1392 717 675 66 Meethiyawas Rural 232 1195 602 593 67 Milakpur Turk Rural 377 2655 1343 1312 68 Mirchooni Rural 154 1010 511 499 69 Nanagheri Rural 147 986 490 496 70 Narnol Kalan Rural 136 850 437 413 71 Narnol Khurd Rural 136 1038 578 460 72 Nasopur Rural 421 2404 1268 1136 73 Naugawan Rural 1945 10797 5752 5045 74 Nibaheri Rural 717 4557 2357 2200 75 Patan Kalan Rural 179 1070 573 497 76 Pathredi Rural 293 1704 950 754 77 Pavti Rural 114 585 290 295 78 Rabadka Rural 270 1483 781 702 79 Rabhana Rural 238 1473 734 739 80 Salahera Rural 98 635 315 320

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 55 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

81 Salarpur Rural 451 2424 1246 1178 82 Sherpur Rural 415 2404 1229 1175 83 Silpata Rural 194 949 503 446 84 Tapookra (CT) WARD NO.-0001 Urban 1720 9471 4881 4590 85 Tatarpur Rural 1269 7171 3732 3439 86 Thara Rural 614 2228 1224 1004 87 Ubaraka Rural 147 1014 504 510 88 Udaipur Rural 132 676 359 317 89 Ujoli Total Rural 27880243 1629451329 85243692 77702637 *Source: Census of India, 2011 5.3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.)

The green belt will be developed at proposed project site to achieve the 33% plantation. The main aim of the green belt development is to improve the ecosystem to a maximum possible extent by designing the green cover with the same native species. However, in order to compensate the loss of vegetation, it is suggested to carry out extensive afforestation program mainly in and around the project area. The plant species  suggested includes the following criteria:- Tree species which are well adapted to local environmental setting, tall, bearing  larger canopy cover and leaf area. Tree species of different size classes (small, medium and larger) were suggested to  maintain the different canopy levels at vertical profile. Fruit trees in the selection list would help to attract birds and fruit eating bats which  are locally available. Wild species were suggested to provide habitat for faunal species, increase the faunal species diversity and maintain the naturalness. 5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL AND SOCIAL)

On the basis of the preliminary site visit, the infrastructure demand shall be identified on the basis of need and priority. The assessment will be identified in the socio economic survey, after the grant of TOR and will be submitted at the time of final presentation regarding EC.

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 56 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

5.5 AMENITIES/ FACILITIES

The proposed project envisages improvement in the facilities provided to workers. Provision for the same has been made as given below:-  Shelter/ Housing Facility  Health Facility  Drinking Water  Sanitation Facilities Education 6.0 PROPOSED INFRASTRUCTURE 6.1 INDUSTRIAL AREA (PROCESSING AREA)

The area is very well connected by road network to the site, district headquarter etc. The area is self sufficient to cater the needs of the project. Hence, no infrastructure is proposed. 6.2 RESIDENTIAL AREA (NON PROCESSING AREA)

No housing facility has been proposed. 6.3 GREEN BELT

The same has been given in point 5.3. 6.4 SOCIAL INFRASTRUCTURE

The proposed project is situated at Tehsil – Tijara, District – Alwar (Rajasthan). Local people will be employed by the company for the proposed project. Further, indirect means of earnings have been created in the area of contractual jobs, vehicle driving, shops, construction etc. Therefore, this project brought a positive impact on the adjoining society. The proponent will spend 2% of profit for the development of the area i.e. medical facilities, schools, temples and other social work. There is well developed social infrastructure in the area. 6.5 CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD/ RAIL/ METRO/WATER WAYS ETC.)

Given in point no. 4.1.

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 57 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

6.6 DRINKING WATER MANAGEMENT (SOURCE AND SUPPLY OF WATER)

Given in point no. 3.8.1. 6.7 SEWERAGE SYSTEM

For the treatment of domestic waste water will be treated in septic tank followed by soak pit. 6.8 INDUSTRIAL WASTE MANAGEMENT

Softener will install for the industrial waste water management for the proposed project. 6.9 SOLID WASTE MANAGEMENT

6.10 ThePOWER same REQUIREMENT has been given in ANDpoint SUPPLYno. 3.9. / SOURCE

The same has been given in point no. 3.8.2. 7.0 REHABILITATION AND RESETTLEMENT (R & R PLAN) 7.1 POLICY TO BE ADOPTED (CENTRAL/STATE) IN RESPECT OF THE PROJECT AFFECTED PERSONS INCLUDING HOME OUSTEES, LAND OUSTEES AND LANDLESS LABOUR (A BRIEF OUTLINE TO BE GIVEN)

Since, it is a proposed project and there is no habitation in the unit area, therefore rehabilitation & resettlement plan is not required/ applicable. 8.0 PROJECT SCHEDULE AND COST ESTIMATES 8.1 LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF COMPLETION (TIME SCHEDULE FOR THE PROJECT WILL BE GIVEN). Table 14: Expected Time Schedule for the Project S. No. Particulars Time Schedule (in month)* Remark If any 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th

1. Environmental Clearance 2. Consent To Establish Project Establishment Period

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 58 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

*Time3. lineConsent may Tovary; Operate subjected to rules & regulation/ & other unforeseen circumstancesProduction .Start Period

8.2 ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC VIABILITY OF THE PROJECT.

The expected capital investment for the proposed will be Rs. 6,750Lacs. 9.0 ANALYSIS OF PROPOSAL 9.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE BENEFITS TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION, IF ANY, IN THE AREA.

There have been many social benefits from the proposed manufacturing operations. The underlying financial and social benefits envisaged through the proposed plant have been listed as follows:- Table 15: Financial & Social Benefits S. No. Activities

1. It aims to provide few additional employments to the local population of the proposed study area. Direct employment provided: - 220 Approx. Indirect Employment to locals :- 25 + 25 Approx. 2. The PP proposes for sustainable development as per the Companies Act 2013 and its subsequent notifications regarding activities enlisted under the CSR. The PP has been undertaking need based CSR activities annually and the same will be given in the EIA / EMP report.

The proposed project aims to continue the sustainable social development. The Project authorities are committed towards fulfilling its corporate social responsibility. After the analysis of the baseline data generation and socio – economic survey, appropriate sustainable development plan will be contributed on the basis of need based analysis and projected by the corporation. The appropriate amount of CSR will be proposed by the SBF Ispat Pvt. Ltd. as per the Companies Act, 2013 with an appropriate 2% of the next three years average annual net profits of the coming years. Adequate budgetary provisions have been made by the management for execution of environmental management plans.

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 59 PROJECT NAME : PROPOSED INSTALLATION OF TWO INDUCTION FURNACE (20 MT EACH) REHEATING PRE - FEASIBILTY REPORT FURNACE (30 TPH) & ROLLING MILL TO PRODUCE MS BILLETS 1,32,000 TPA AND TMT BARS 2,00,000 TPA “ APPLICANT : SBF ISPAT PVT.LTD. DOCUMENT NO.: EESPL/SBFIPL/002/EC/Ind./2017-18/429.

10.0 CONCLUSION

SBF Ispat Pvt. Ltd is proposing manufacturing of TMT Bars; M.S. Billets not only contribute to the growth of Indian economy but also strengthen the socio-economic values/ status in the area. All the latest and environment friendly technology will be adopted. The unit will adopt all measures like; pollution control equipments, effective EMP & DMP to prevent harm/ damage to the environment. Green belt development in & around the area will increase aesthetic value, as tool for effective pollution mitigate measure, and will also serve as biological indicators for that particular site. *****************

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR

JANUARY’ 2018 60