Tool Fundamentals
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Installing a Bench Vise Give Your Workbench the Holding Power It Deserves
Installing a Bench Vise Give your workbench the holding power it deserves. By Craig Bentzley Let’s face it; a workbench This is the best approach for above. Regardless of the type of without vises is basically just an a face vise, because the entire mounting, have your vise(s) in assembly table. Vises provide the length of a board secured for hand before you start so you can muscle for securing workpieces edge work will contact the bench determine the size of the spacers, for planing, sawing, routing, edge for support and additional jaws, and hardware needed for and other tooling operations. clamping, as shown in the photo a trouble-free installation. Of the myriad commercial models, the venerable Record vise is one that has stood the Vise Locati on And Selecti on test of time, because it’s simple A vise’s locati on on the bench determines what it’s called. to install, easy to operate, Face vises are att ached on the front, or face, of the bench; end and designed to survive vises are installed on the end. The best benches have both, generations of use. Although but if you can only aff ord one, I’d go for a face vise initi ally. it’s no longer in production, Right-handers should mount a face vise at the far left of the several clones are available, bench’s front edge and an end vise on the end of the bench including the Eclipse vise, which at the foremost right-hand corner. Southpaws will want to I show in this article. -
Drawing & Stencilling
DRAWING & STENCILLING CHARCOAL Sharpies The artist’s and Charcoal Willow charcoal of a consistent celebrity’s choice of marker. high quality. We stock the largest size of willow Permanent on most surfaces, fade- & STENCILLING 2: DRAWING which is approx 20 mm diameter! You might and water-resistant, quick drying ink. Also available in retractable. need a Charcoal Holder [page 71]. They are incredibly useful little pens! Charcoal box qty code price Sharpie Markers code price 12 + Thin 25 sticks PAT652 £3.16 Fine Point PATS81107B £1.30 £1.16 2: XXXX Medium 25 sticks PAT651 £3.91 Retractable Fine Point PAT713862 £2.10 £1.89 Scene Painter’s 12 sticks PAT650 £5.21 Extra Thick 4 sticks PAT650ET £4.16 Metal Marker Valve action Tree Sticks [140 x approx 20 mm Ø] each PAT650TS £2.16 bullet point paint marker for Charcoal Pencils code price marking metal, glass, plastic etc. Dries in 3 minutes. White. Charcoal Pencils each PAT656 £1.89 Metal Marker code price Bullet Point PAT685 £6.39 CHALK, PENCILS & MARKERS Chalk For throwing at school children. SCALE RULES AND DRAUGHTING Scenery Scale Rule Chalk box qty code price This triangular section theatre rule 100 TOL695 £7.20 features three laser etched scales. It is made of lightweight aluminium with a black finish. Pencils The very best drawing pencils. Made in Cumbria. HB stands for Hard Black. The higher the H number, the harder the pencil and the 4 Triangular section 4 Black Anodised 4 4 ft imperial markings higher the B number, the blacker [or softer] the pencil. -
Fwd-Fuse Sides and Rear Top Skins.Doc
FORWARD FUSELAGE SIDES & REAR TOP SKINS WORK REPORT Step No. Check Parts / Tools Qty Preparations. 1 [ ] 6F5-3 Upper Front Longerons 2 2 [ ] 6F5-5 Heel Support 1 3 [ ] 6F5-2 Front Floor Skin 1 3 [ ] Firewall assembly 1 5 [ ] 6F12-2 Gusset 2 6 [ ] 6F13-6 Baggage Bottom Stiffener 1 6 [ ] 6F6-3 Rear Pick Up Channel 2 Torque tube 7 [ ] 6V12-4 Belt Attachment Doubler Plate 2 7 [ ] 6F16-1 Arm Rest Sides 2 9 [ ] 6V12-2 Rear Bearing 1 9 [ ] 1/8” Plastic Bearing Material 2 12 [ ] 6V13-3 Torque Tube (welded) 1 12 [ ] 6V13-2 Stop Ring 1 13 [ ] 6V13-1 Control Column (welded) 1 14 [ ] 6V13-4 Channel 1 15 [ ] 6V12-7 Bent Strip 1 Connect the Firewall & Rear Fuselage assemblies to the Center Wing Section 23 [ ] 6F13-1 Baggage Floor 1 23 [ ] L Angles 8 24 [ ] 6F6-1 Main Upright 2 25 [ ] 6F5-1 Fuselage Side Skin 2 27 [ ] 6F6-2 Gusset 2 31 [ ] 6F9-1 Gusset 2 32 [ ] 6F9-2 Gusset 1 34 [ ] 6F13-4 Corner Stiffener 1 35 [ ] 6F13-3 Seat Back Side Channel 2 36 [ ] 6F13-2 Center Seat Back Channel 1 Rear top skins 37 [ ] 6F11-3 B4 Bulkhead 1 37 [ ] 6F11-1 B6 Bulkhead 1 37 [ ] 6F11-2 B5 Bulkhead 1 40 [ ] 6F14-1 Rear Top Skin 1 41 [ ] 6F12-1 B3 Tube Frame 1 42 [ ] 6F14-2 Middle Top Skin 1 43 [ ] 6E1-2 B2 Tube Frame 1 44 [ ] 6E1-3 Gusset 2 SIGNATURES: Builder ________________________________ Date . Inspected by __________________________ Date . FORWARD FUSELAGE SIDES & REAR TOP SKINS ZODIAC CH 601 HD / HDS Zenith Aircraft Company: www.zenithair.com Print Date: 10/25/01 1. -
Mechanic Auto Body Painting
Mechanic Auto Body Painting GOVERNMENT OF INDIA MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP DIRECTORATE GENERAL OF TRAINING COMPETENCY BASED CURRICULUM MECHANIC AUTO BODY PAINTING (Duration: One Year) CRAFTSMEN TRAINING SCHEME (CTS) NSQF LEVEL- 4 SECTOR – AUTOMOTIVE Mechanic Auto Body Painting MECHANIC AUTO BODY PAINTING (Engineering Trade) (Revised in 2018) Version: 1.1 CRAFTSMEN TRAINING SCHEME (CTS) NSQF LEVEL - 4 Developed By Ministry of Skill Development and Entrepreneurship Directorate General of Training CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE EN-81, Sector-V, Salt Lake City, Kolkata – 700 091 Mechanic Auto Body Painting ACKNOWLEDGEMENT The DGT sincerely acknowledges contributions of the Industries, State Directorates, Trade Experts, Domain Experts and all others who contributed in revising the curriculum. Special acknowledgement is extended by DGT to the following expert members who had contributed immensely in this curriculum. List of Expert members participated for finalizing the course curricula of Mechanic Auto Body Painting trade held on 20.02.18 at Advanced Training Institute-Chennai Name & Designation S No. Organization Remarks Shri/Mr./Ms. P. Thangapazham, AGM-HR, Daimler India Commercial Vehicles Pvt. Ltd., Chairman 1. Training Chennai DET- Chennai Member 2. A. Duraichamy, ATO/ MMV Govt. ITI, Salem 3. W. Nirmal Kumar Israel, TO Gov. ITI, Manikandam, Trichy-12 Member 4. S. Venkata Krishna, Dy. Manager Maruti Suzuki India Ltd., Chennai Member S. Karthikeyan, Regional Training Member 5. MAruti Suzuki India Ltd., Tamilnadu Manager 6. N. Balasubramaniam ASDC Member TVS TS Ltd., Ambattur Industrial Estate, Member 7. P. Murugesan, Chennai-58 Ashok Leyland Driver Training Institute, Member 8. R. Jayaprakash Namakkal 9. Mr. Veerasany, GM, E. -
Basic Drawing Equipment Worksheet
Drawing Equipment Technical drawings, graphic images and sketches can be created using a variety of instruments, ranging from traditional tools such as pencils, compasses, rulers and a variety of triangles as well as by computer. Drawing tools are used to make accurate and legible drawings and models. Whilst the computer can be used for most drawing and modeling requirements today, traditional drawing instruments such as those mentioned above are still important very important, particularly for freehand sketching and experimenting with shapes and lines. When drawing, sketching or attempting basic graphics work the pieces of equipment shown below are very useful and often essential. A protractor is used to measure angles. A typical protractor is a semi- circular piece of plastic with 180 degrees printed around its curve. This piece of equipment is not only used in graphics for constructing accurate drawings but is also used in subjects like Mathematics. Also available for graphics is a full circle protractor which can be used to accurately measure angles greater than 180 degrees. A Mechanical pencil (sometimes known as a clutch pencil or refillable pencil) are used in drawings such as Orthogonal or Isometric drawings as they provide a very constant line thickness. The pencils come in a number of line thicknesses with the more common being 0.35, 0.5, and 0.7. These pencils can be very expensive as are the refills. A compass (or pair of compasses) is a technical drawing instrument that can be used for drawing circles or arcs. As dividers, they can also be used as tools to measure distances, in particular on maps. -
Pottery Throwing Tools
ceramic artsdaily.org pottery throwing tools a guide to making and using pottery tools for wheel throwing This special report is brought to you with the support of MKM Pottery Tools www.ceramicartsdaily.org | Copyright © 2010, Ceramic Publications Company | Pottery Throwing Tools | i Pottery Throwing Tools A Guide to Making and Using Pottery Tools for Wheel Throwing For many years potters had to make their own tools because commercial tools were just not available. That’s all changed today as many manufacturers make a wide selection of tools to fill most of the pottery throwing needs for ceramic artists. However, for the potter with special needs or who wants a special tool, making your own tools is both creative and fun— plus you get tools that may not be available anywhere else. How to Make and Use Bamboo Tools by Mel Malinowski There’s a nostalgia for making handmade tools and bamboo is one of the best materials for making long-lasting durable pottery throwing tools. The material is easy to shape and readily available. How to Make Ergonomic Pottery Throwing Sticks by David Ogle Pottery throwing sticks are a potters best friend when it comes to throwing tall, narrow or closed forms. Held in the hand, these versatile tools can reach places no hand could touch. And if you can’t find ones to buy that work for you, David Ogle shows you the step-by-step process for making your own. How to Use a Throwing Stick by Ivor Lewis Pottery throwing sticks are hand-held tools that are a potter’s best friend when it comes to throwing tall, narrow or closed forms. -
Split-Top Roubo Bench Plans
SPLIT-TOP ROUBO BENCH PLANS Design, Construction Notes and Techniques Copyright Benchcrafted 2009-2014 · No unauthorized reproduction or distribution. You may print copies for your own personal use only. 1 Roubo’s German Cabinetmaker’s Bench from “L’Art Du Menuisier” ~ Design ~ The Benchcrafted Split-Top Roubo Bench is largely based on the workbenches documented by French author André Roubo in his 18th-century monumental work “L’Art Du Menuisier” (“The Art of the Joiner”). The Split-Top bench design primarily grew out of Roubo’s German cabinetmaker’s bench documented in volume three of Roubo’s series. Author and bench historian Christopher Schwarz, who has re-popularized several classic bench designs of late, and most notably the Roubo, was also an influence through his research and writings. We built a version of Roubo’s German bench and it served as a platform from which the Split-Top Roubo was conceived. We were attracted to the massive nature of Roubo’s German design and were interested to see how the sliding leg vise in particular functioned in day-to-day use. From the start we opted to do away with the traditional sliding-block tail vise, with its pen- chant for sagging and subsequent frustration. In the process of the bench’s development the Benchcrafted Tail Vise emerged and it has proven to be an excellent workholding solution, solving all of the problems of traditional tail vises without sacrificing much in terms of function, i.e., the ability to clamp between open-front jaws. For all the aggrava- 2 tion that the Benchcrafted Tail Vise eliminates, that feature isn’t missed all that much. -
Installing a Bench Vise Give Your Workbench the Holding Power It Deserves
Installing a Bench Vise Give your workbench the holding power it deserves. By Craig Bentzley Let’s face it; a workbench This is the best approach for above. Regardless of the type of without vises is basically just an a face vise, because the entire mounting, have your vise(s) in assembly table. Vises provide the length of a board secured for hand before you start so you can muscle for securing workpieces edge work will contact the bench determine the size of the spacers, for planing, sawing, routing, edge for support and additional jaws, and hardware needed for and other tooling operations. clamping, as shown in the photo a trouble-free installation. Of the myriad commercial models, the venerable Record vise is one that has stood the Vise Locati on And Selecti on test of time, because it’s simple A vise’s locati on on the bench determines what it’s called. to install, easy to operate, Face vises are att ached on the front, or face, of the bench; end and designed to survive vises are installed on the end. The best benches have both, generations of use. Although but if you can only aff ord one, I’d go for a face vise initi ally. it’s no longer in production, Right-handers should mount a face vise at the far left of the several clones are available, bench’s front edge and an end vise on the end of the bench including the Eclipse vise, which at the foremost right-hand corner. Southpaws will want to I show in this article. -
Unit 8 Testing, Measuring, Scribing
zielsicher English for Metalworking Technicians – Audioscript zu Schulbuchseite 48 Unit 8 Testing, measuring, scribing Task 14 Announcer: Listen to Aniri and John talking about various tools they use for measuring, gauging and scribing. Aniri: We’re learning about so many different tools in vocational school at the moment. John: Yes, you’re right! Take measuring tools, for example. Can you name some? Aniri: Easy! The Vernier calliper, the dial gauge, the protractor and the external micrometer. John: That’s right. What about gauging tools? Can you name those, too? Aniri: Of course. … The limit gap gauge, the feeler gauge, the radius gauge and the straightedge. John: Excellent. And do you know the difference between measuring tools and gauging tools? Aniri: Phew, let me try if I can get it right … Uhmm … Measuring tools determine the actual size of a length or an angle with a numerical value. Gauging compares the form or size of a work piece with a gauge to see if the work piece is within the permitted deviation. John: Very impressive. I notice that you’ve paid attention in class. Aniri: And what about you? Can you tell me what scribing is about? John: That’s easy. Scribing is transferring the dimensions of a drawing onto the work piece. Aniri: And how do you do that? What kind of tools do you need? John: Scribers or dividers. The choice of the right scribing tool depends on the material of the work-piece. Aniri: Okay. So what would you use for metal materials? John: Steel scribers with a hardened tip. -
Surprising Constructions with Straightedge and Compass
Surprising Constructions with Straightedge and Compass Moti Ben-Ari http://www.weizmann.ac.il/sci-tea/benari/ Version 1.0.0 February 11, 2019 c 2019 by Moti Ben-Ari. This work is licensed under the Creative Commons Attribution-ShareAlike 3.0 Unported License. To view a copy of this license, visit http://creativecommons.org/licenses/by-sa/3.0/ or send a letter to Creative Commons, 444 Castro Street, Suite 900, Mountain View, California, 94041, USA. Contents Introduction 5 1 Help, My Compass Collapsed! 7 2 How to Trisect an Angle (If You Are Willing to Cheat) 13 3 How to (Almost) Square a Circle 17 4 A Compass is Sufficient 25 5 A Straightedge (with Something Extra) is Sufficient 37 6 Are Triangles with the Equal Area and Perimeter Congruent? 47 3 4 Introduction I don’t remember when I first saw the article by Godfried Toussaint [7] on the “collapsing compass,” but it make a deep impression on me. It never occurred to me that the modern compass is not the one that Euclid wrote about. In this document, I present the collapsing compass and other surprising geometric constructions. The mathematics used is no more advanced than secondary-school mathematics, but some of the proofs are rather intricate and demand a willingness to deal with complex constructions and long proofs. The chapters are ordered in ascending levels of difficult (according to my evaluation). The collapsing compass Euclid showed that every construction that can be done using a compass with fixed legs can be done using a collapsing compass, which is a compass that cannot maintain the distance between its legs. -
A Circular Saw in the Furniture Shop?
A Circular Saw in the Furniture Shop? YOU ARE HERE: Fine Woodworking Home Skills & Techniques A Circular Saw in the Furniture Shop? From the pages of Fine Woodworking Magazine A Circular Saw in the Furniture Shop? For cutting sheet goods in tight quarters, this carpenter's tool, used with a sacrificial table and dedicated cutting guides, produces joint-quality cuts with ease by Gary Williams Contractors couldn't live without the portable circular saw, but we of the warm, dry furniture shop tend to leave it on the same shelf as the chainsaw. Great for building a deck but far too crude for quartersawn oak. Necessity has a way of teaching us humility, however. I've been a sometimes-professional woodworker for nearly 30 years, but somehow I have never managed to attain the supremely well-equipped shop. I work alone in a no-frills, two-car garage that I share with a washer, a dryer, a water heater and a black Labrador. My machines are on the small side, and I lack the space for large permanent outfeed and side extension tables for my tablesaw. Perhaps you can relate. Under these conditions, cutting a full sheet of plywood can be a very challenging operation. Even if you have your shop set up to handle sheet goods with ease, perhaps you've run into similar difficulties cutting plywood and lumber accurately on job sites and installations. The solution? May I suggest the humble circular saw? Cutting lumber and plywood with a handheld circular saw is nothing new. You've probably done it before, with varying degrees of success. -
I Engineering Drawing
Chapter - I Engineering Drawing Introduction A picture is worth saying a thousand words; hence drawings are used to visually communicate ideas, thoughts, and designs. Drawings drawn by an engineer for engineering purposes is Engineering Drawing. Drawing is the Universal Graphical Language of Engineers, spoken, read and written in its own way. Engineers must have perfect drawing skills and excellent working knowledge of engineering concepts. An inaccurate drawing may misguide the workman and ultimately affect the production. Objectives In this, the first session, you'll be looking at drawing instruments and the typical accessories used in drawing. On completion of the session, you should be able to: •= Identify various types of drawing instruments and their uses. •= Classify drawing sheets and the different grades of drawing pencils. •= Draw the layout and title block on a drawing sheet. •= Use the lettering and dimensioning techniques in common practice. Drawing Instruments The Drawing Board The D2 or D3 drawing boards are usually used in polytechnics and engineering colleges. Drawing boards are made of well-seasoned softwood such as Oak or Pine. The standard sizes of drawing boards as per BIS (1444-1977) are given in the table. The Drawing Sheet The standard sizes of drawing sheets as per BIS (10711-1983) are given in the table. The ratio of the width of a drawing sheet to its length is 1: A2. The drawing sheet should be tough and strong and its fibers should not disintegrate when an eraser is used on its surface. Minidrafter: A minidrafter is a device with two scales set at right angles to each other.