Converting an Automobile Turbocharger Into a Micro Gas Turbine
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Failure Analysis of Gas Turbine Blades in a Gas Turbine Engine Used for Marine Applications
INTERNATIONAL JOURNAL OF International Journal of Engineering, Science and Technology MultiCraft ENGINEERING, Vol. 6, No. 1, 2014, pp. 43-48 SCIENCE AND TECHNOLOGY www.ijest-ng.com www.ajol.info/index.php/ijest © 2014 MultiCraft Limited. All rights reserved Failure analysis of gas turbine blades in a gas turbine engine used for marine applications V. Naga Bhushana Rao1*, I. N. Niranjan Kumar2, K. Bala Prasad3 1* Department of Marine Engineering, Andhra University College of Engineering, Visakhapatnam, INDIA 2 Department of Marine Engineering, Andhra University College of Engineering, Visakhapatnam, INDIA 3 Department of Marine Engineering, Andhra University College of Engineering, Visakhapatnam, INDIA *Corresponding Author: e-mail: [email protected] Tel +91-8985003487 Abstract High pressure temperature (HPT) turbine blade is the most important component of the gas turbine and failures in this turbine blade can have dramatic effect on the safety and performance of the gas turbine engine. This paper presents the failure analysis made on HPT turbine blades of 100 MW gas turbine used in marine applications. The gas turbine blade was made of Nickel based super alloys and was manufactured by investment casting method. The gas turbine blade under examination was operated at elevated temperatures in corrosive environmental attack such as oxidation, hot corrosion and sulphidation etc. The investigation on gas turbine blade included the activities like visual inspection, determination of material composition, microscopic examination and metallurgical analysis. Metallurgical examination reveals that there was no micro-structural damage due to blade operation at elevated temperatures. It indicates that the gas turbine was operated within the designed temperature conditions. It was observed that the blade might have suffered both corrosion (including HTHC & LTHC) and erosion. -
Progress and Challenges in Liquid Rocket Combustion Stability Modeling
Seventh International Conference on ICCFD7-3105 Computational Fluid Dynamics (ICCFD7), Big Island, Hawaii, July 9-13, 2012 Progress and Challenges in Liquid Rocket Combustion Stability Modeling V. Sankaran∗, M. Harvazinski∗∗, W. Anderson∗∗ and D. Talley∗ Corresponding author: [email protected] ∗ Air Force Research Laboratory, Edwards AFB, CA, USA ∗∗ Purdue University, West Lafayette, IN, USA Abstract: Progress and challenges in combustion stability modeling in rocket engines are con- sidered using a representative longitudinal mode combustor developed at Purdue University. The CVRC or Continuously Variable Resonance Chamber has a translating oxidizer post that can be used to tune the resonant modes in the chamber with the combustion response leading to self- excited high-amplitude pressure oscillations. The three-dimensional hybrid RANS-LES model is shown to be capable of accurately predicting the self-excited instabilities. The frequencies of the dominant rst longitudinal mode as well as the higher harmonics are well-predicted and their rel- ative amplitudes are also reasonably well-captured. Post-processing the data to obtain the spatial distribution of the Rayleigh index shows the existence of large regions of positive coupling be- tween the heat release and the pressure oscillations. Dierences in the Rayleigh index distribution between the fuel-rich and fuel-lean cases appears to correlate well with the observation that the fuel-rich case is more unstable than the fuel-lean case. Keywords: Combustion Instability, Liquid Rocket Engines, Reacting Flow. 1 Introduction Combustion stability presents a major challenge to the design and development of liquid rocket engines. Instabilities are usually the result of a coupling between the combustion dynamics and the acoustics in the combustion chamber. -
Combustion Turbines
Section 3. Technology Characterization – Combustion Turbines U.S. Environmental Protection Agency Combined Heat and Power Partnership March 2015 Disclaimer The information contained in this document is for information purposes only and is gathered from published industry sources. Information about costs, maintenance, operations, or any other performance criteria is by no means representative of EPA, ORNL, or ICF policies, definitions, or determinations for regulatory or compliance purposes. The September 2017 revision incorporated a new section on packaged CHP systems (Section 7). This Guide was prepared by Ken Darrow, Rick Tidball, James Wang and Anne Hampson at ICF International, with funding from the U.S. Environmental Protection Agency and the U.S. Department of Energy. Catalog of CHP Technologies ii Disclaimer Section 3. Technology Characterization – Combustion Turbines 3.1 Introduction Gas turbines have been in use for stationary electric power generation since the late 1930s. Turbines went on to revolutionize airplane propulsion in the 1940s, and since the 1990s through today, they have been a popular choice for new power generation plants in the United States. Gas turbines are available in sizes ranging from 500 kilowatts (kW) to more than 300 megawatts (MW) for both power-only generation and combined heat and power (CHP) systems. The most efficient commercial technology for utility-scale power plants is the gas turbine-steam turbine combined-cycle plant that has efficiencies of more than 60 percent (measured at lower heating value [LHV]35). Simple- cycle gas turbines used in power plants are available with efficiencies of over 40 percent (LHV). Gas turbines have long been used by utilities for peaking capacity. -
Dual-Mode Free-Jet Combustor
Dual-Mode Free-Jet Combustor Charles J. Trefny and Vance F. Dippold III [email protected] NASA Glenn Research Center Cleveland, Ohio USA Shaye Yungster Ohio Aerospace Institute Cleveland, Ohio USA ABSTRACT The dual-mode free-jet combustor concept is described. It was introduced in 2010 as a wide operating-range propulsion device using a novel supersonic free-jet combustion process. The unique feature of the free-jet combustor is supersonic combustion in an unconfined free-jet that traverses a larger subsonic combustion chamber to a variable throat area nozzle. During this mode of operation, the propulsive stream is not in contact with the combustor walls and equilibrates to the combustion chamber pressure. To a first order, thermodynamic efficiency is similar to that of a traditional scramjet under the assumption of constant-pressure combustion. Qualitatively, a number of possible benefits to this approach are as follows. The need for fuel staging is eliminated since the cross-sectional area distribution required for supersonic combustion is accommodated aerodynamically without regard for wall pressure gradients and boundary-layer separation. The unconstrained nature of the free-jet allows for consideration of a detonative combustion process that is untenable in a walled combustor. Heat loads, especially localized effects of shock wave / boundary-layer interactions, are reduced making possible the use of hydrocarbon fuels to higher flight Mach numbers. The initial motivation for this scheme however, was that the combustion chamber could be used for robust, subsonic combustion at low flight Mach numbers. At the desired flight condition, transition to free-jet mode would be effected by increasing the nozzle throat area and inducing separation at the diffuser inlet. -
A Comparison of Combustor-Noise Models – AIAA 2012-2087
A Comparison of Combustor-Noise Models – AIAA 2012-2087 Lennart S. Hultgren, NASA Glenn Research Center, Cleveland, OH 44135 Summary The present status of combustor-noise prediction in the NASA Aircraft Noise Prediction Program (ANOPP)1 for current- generation (N) turbofan engines is summarized. Several semi-empirical models for turbofan combustor noise are discussed, including best methods for near-term updates to ANOPP. An alternate turbine-transmission factor2 will appear as a user selectable option in the combustor-noise module GECOR in the next release. The three-spectrum model proposed by Stone et al.3 for GE turbofan-engine combustor noise is discussed and compared with ANOPP predictions for several relevant cases. Based on the results presented herein and in their report,3 it is recommended that the application of this fully empirical combustor-noise prediction method be limited to situations involving only General-Electric turbofan engines. Long-term needs and challenges for the N+1 through N+3 time frame are discussed. Because the impact of other propulsion-noise sources continues to be reduced due to turbofan design trends, advances in noise-mitigation techniques, and expected aircraft configuration changes, the relative importance of core noise is expected to greatly increase in the future. The noise-source structure in the combustor, including the indirect one, and the effects of the propagation path through the engine and exhaust nozzle need to be better understood. In particular, the acoustic consequences of the expected trends toward smaller, highly efficient gas- generator cores and low-emission fuel-flexible combustors need to be fully investigated since future designs are quite likely to fall outside of the parameter space of existing (semi-empirical) prediction tools. -
Comparison of Helicopter Turboshaft Engines
Comparison of Helicopter Turboshaft Engines John Schenderlein1, and Tyler Clayton2 University of Colorado, Boulder, CO, 80304 Although they garnish less attention than their flashy jet cousins, turboshaft engines hold a specialized niche in the aviation industry. Built to be compact, efficient, and powerful, turboshafts have made modern helicopters and the feats they accomplish possible. First implemented in the 1950s, turboshaft geometry has gone largely unchanged, but advances in materials and axial flow technology have continued to drive higher power and efficiency from today's turboshafts. Similarly to the turbojet and fan industry, there are only a handful of big players in the market. The usual suspects - Pratt & Whitney, General Electric, and Rolls-Royce - have taken over most of the industry, but lesser known companies like Lycoming and Turbomeca still hold a footing in the Turboshaft world. Nomenclature shp = Shaft Horsepower SFC = Specific Fuel Consumption FPT = Free Power Turbine HPT = High Power Turbine Introduction & Background Turboshaft engines are very similar to a turboprop engine; in fact many turboshaft engines were created by modifying existing turboprop engines to fit the needs of the rotorcraft they propel. The most common use of turboshaft engines is in scenarios where high power and reliability are required within a small envelope of requirements for size and weight. Most helicopter, marine, and auxiliary power units applications take advantage of turboshaft configurations. In fact, the turboshaft plays a workhorse role in the aviation industry as much as it is does for industrial power generation. While conventional turbine jet propulsion is achieved through thrust generated by a hot and fast exhaust stream, turboshaft engines creates shaft power that drives one or more rotors on the vehicle. -
China's Pearl River Delta Escorted Tour
3rd - 13th October 2016 China’s Pearl River Delta Come and explore the amazing sites of China’s Pearl River Delta region on this tour that is the perfect blend Escorted Tour of historic and modern day China. Incorporating the destinations of Hong Kong, Guangzhou, Shenzhen, per person Twin Share Zhuhai and Macau you will experience incredible shopping, amazing scenery, historic sites and $4,995 ex BNE monuments, divine cuisine and possibly a win at the Single Supplement gaming tables! This is China like you have never $1,200 ex BNE seen it before!! BOOK YOUR TRAVEL INCLUSIONSINSURANCE WITH GO SEE Return EconomyTOURIN AirfaresG and Taxes ex Brisbane & RECEIVE A 25% 3 Nights in HongDISCOUNT Kong 3 Nights in Guangzhou 3 Nights in Macau 9 x Breakfasts 6 x lunches Book your Travel Insurance 7 x Dinners with Go See Touring All touring and entrance& fees receiv eas a 25% discount outlined in the itinerary China Entry Visa Gratuities for the driver and guide Train from Hong Kong to Guangzhou Turbojet Sea Express ferry from Macau to Hong Kong TERMS & CONDITIONS: * Prices are per person twin share in AUD. Single supplement applies. Deposit of $500.00 per person is required within 3 days of booking (unless by prior arrangement with Go See Touring), balance due by 03rd August 2016. For full terms & conditions refer to our website. Go See Touring Pty Ltd T/A Go See Touring Member of Helloworld QLD Lic No: 3198772 ABN: 72 122 522 276 1300 551 997 www.goseetouring.com Day 1 - Tuesday 04 October 2016 (L, D) Depart BNE 12:50AM Arrive HKG 7:35AM Welcome to Hong Kong!!!! After arrival enjoy a delicious Dim Sum lunch followed by an afternoon exploring the wonders of Kowloon. -
Micro Gas Turbine Engine: a Review
Chapter 5 Micro Gas Turbine Engine: A Review Marco Antônio Rosa do Nascimento, Lucilene de Oliveira Rodrigues, Eraldo Cruz dos Santos, Eli Eber Batista Gomes, Fagner Luis Goulart Dias, Elkin Iván Gutiérrez Velásques and Rubén Alexis Miranda Carrillo Additional information is available at the end of the chapter http://dx.doi.org/10.5772/54444 1. Introduction Microturbines are energy generators whose capacity ranges from 15 to 300 kW. Their basic principle comes from open cycle gas turbines, although they present several typi‐ cal features, such as: variable speed, high speed operation, compact size, simple opera‐ bility, easy installation, low maintenance, air bearings, low NOX emissions and usually a recuperator (Hamilton, 2001). Microturbines came into the automotive market between 1950 and 1970. The first microtur‐ bines were based on gas turbine designed to be used in generators of missile launching sta‐ tions, aircraft and bus engines, among other commercial means of transport. The use of this equipment in the energy market increased between 1980 and 1990, when the demand for distributed generating technologies increased as well (LISS, 1999). Distributed generation systems may prove more attractive in a competitive market to those seeking to increase reliability and gain independence by self-generating. Manufacturers of gas and liquid-fueled microturbines and advanced turbine systems have bench test results showing that they will either meet or beat current emission goals for nitrogen oxides (NOX) and other pollutants (Hamilton, 2001). Air quality regulation agencies need to account for this technological innovation. Emission control technologies and regulations for distributed generation system are not yet precisely defined. -
Reduction of NO Emissions in a Turbojet Combustor by Direct Water
Reduction of NO emissions in a turbojet combustor by direct water/steam injection: numerical and experimental assessment Ernesto Benini, Sergio Pandolfo, Serena Zoppellari To cite this version: Ernesto Benini, Sergio Pandolfo, Serena Zoppellari. Reduction of NO emissions in a turbojet combus- tor by direct water/steam injection: numerical and experimental assessment. Applied Thermal Engi- neering, Elsevier, 2009, 29 (17-18), pp.3506. 10.1016/j.applthermaleng.2009.06.004. hal-00573476 HAL Id: hal-00573476 https://hal.archives-ouvertes.fr/hal-00573476 Submitted on 4 Mar 2011 HAL is a multi-disciplinary open access L’archive ouverte pluridisciplinaire HAL, est archive for the deposit and dissemination of sci- destinée au dépôt et à la diffusion de documents entific research documents, whether they are pub- scientifiques de niveau recherche, publiés ou non, lished or not. The documents may come from émanant des établissements d’enseignement et de teaching and research institutions in France or recherche français ou étrangers, des laboratoires abroad, or from public or private research centers. publics ou privés. Accepted Manuscript Reduction of NO emissions in a turbojet combustor by direct water/steam in- jection: numerical and experimental assessment Ernesto Benini, Sergio Pandolfo, Serena Zoppellari PII: S1359-4311(09)00181-1 DOI: 10.1016/j.applthermaleng.2009.06.004 Reference: ATE 2830 To appear in: Applied Thermal Engineering Received Date: 10 November 2008 Accepted Date: 2 June 2009 Please cite this article as: E. Benini, S. Pandolfo, S. Zoppellari, Reduction of NO emissions in a turbojet combustor by direct water/steam injection: numerical and experimental assessment, Applied Thermal Engineering (2009), doi: 10.1016/j.applthermaleng.2009.06.004 This is a PDF file of an unedited manuscript that has been accepted for publication. -
A Review of Range Extenders in Battery Electric Vehicles: Current Progress and Future Perspectives
Review A Review of Range Extenders in Battery Electric Vehicles: Current Progress and Future Perspectives Manh-Kien Tran 1,* , Asad Bhatti 2, Reid Vrolyk 1, Derek Wong 1 , Satyam Panchal 2 , Michael Fowler 1 and Roydon Fraser 2 1 Department of Chemical Engineering, University of Waterloo, 200 University Avenue West, Waterloo, ON N2L3G1, Canada; [email protected] (R.V.); [email protected] (D.W.); [email protected] (M.F.) 2 Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Avenue West, Waterloo, ON N2L3G1, Canada; [email protected] (A.B.); [email protected] (S.P.); [email protected] (R.F.) * Correspondence: [email protected]; Tel.: +1-519-880-6108 Abstract: Emissions from the transportation sector are significant contributors to climate change and health problems because of the common use of gasoline vehicles. Countries in the world are attempting to transition away from gasoline vehicles and to electric vehicles (EVs), in order to reduce emissions. However, there are several practical limitations with EVs, one of which is the “range anxiety” issue, due to the lack of charging infrastructure, the high cost of long-ranged EVs, and the limited range of affordable EVs. One potential solution to the range anxiety problem is the use of range extenders, to extend the driving range of EVs while optimizing the costs and performance of the vehicles. This paper provides a comprehensive review of different types of EV range extending technologies, including internal combustion engines, free-piston linear generators, fuel cells, micro Citation: Tran, M.-K.; Bhatti, A.; gas turbines, and zinc-air batteries, outlining their definitions, working mechanisms, and some recent Vrolyk, R.; Wong, D.; Panchal, S.; Fowler, M.; Fraser, R. -
2. Afterburners
2. AFTERBURNERS 2.1 Introduction The simple gas turbine cycle can be designed to have good performance characteristics at a particular operating or design point. However, a particu lar engine does not have the capability of producing a good performance for large ranges of thrust, an inflexibility that can lead to problems when the flight program for a particular vehicle is considered. For example, many airplanes require a larger thrust during takeoff and acceleration than they do at a cruise condition. Thus, if the engine is sized for takeoff and has its design point at this condition, the engine will be too large at cruise. The vehicle performance will be penalized at cruise for the poor off-design point operation of the engine components and for the larger weight of the engine. Similar problems arise when supersonic cruise vehicles are considered. The afterburning gas turbine cycle was an early attempt to avoid some of these problems. Afterburners or augmentation devices were first added to aircraft gas turbine engines to increase their thrust during takeoff or brief periods of acceleration and supersonic flight. The devices make use of the fact that, in a gas turbine engine, the maximum gas temperature at the turbine inlet is limited by structural considerations to values less than half the adiabatic flame temperature at the stoichiometric fuel-air ratio. As a result, the gas leaving the turbine contains most of its original concentration of oxygen. This oxygen can be burned with additional fuel in a secondary combustion chamber located downstream of the turbine where temperature constraints are relaxed. -
Helicopter Turboshafts
Helicopter Turboshafts Luke Stuyvenberg University of Colorado at Boulder Department of Aerospace Engineering The application of gas turbine engines in helicopters is discussed. The work- ings of turboshafts and the history of their use in helicopters is briefly described. Ideal cycle analyses of the Boeing 502-14 and of the General Electric T64 turboshaft engine are performed. I. Introduction to Turboshafts Turboshafts are an adaptation of gas turbine technology in which the principle output is shaft power from the expansion of hot gas through the turbine, rather than thrust from the exhaust of these gases. They have found a wide variety of applications ranging from air compression to auxiliary power generation to racing boat propulsion and more. This paper, however, will focus primarily on the application of turboshaft technology to providing main power for helicopters, to achieve extended vertical flight. II. Relationship to Turbojets As a variation of the gas turbine, turboshafts are very similar to turbojets. The operating principle is identical: atmospheric gases are ingested at the inlet, compressed, mixed with fuel and combusted, then expanded through a turbine which powers the compressor. There are two key diferences which separate turboshafts from turbojets, however. Figure 1. Basic Turboshaft Operation Note the absence of a mechanical connection between the HPT and LPT. An ideal turboshaft extracts with the HPT only the power necessary to turn the compressor, and with the LPT all remaining power from the expansion process. 1 of 10 American Institute of Aeronautics and Astronautics A. Emphasis on Shaft Power Unlike turbojets, the primary purpose of which is to produce thrust from the expanded gases, turboshafts are intended to extract shaft horsepower (shp).