Putter Design - Kronos Golf By
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Putter Design - Kronos Golf by Alex Bartlett Eric Hanaman Joey Gavin Project Advisor: Andrew Davol Instructor’s Comments: Instructor’s Grade: ______________ Date: _________________________ 1 Putter Design - Final Design Review ME430 - Senior Design Project III Project Sponsored By: Phillip Lapuz of Kronos Golf Project Advisor: Andrew Davol - [email protected] Team Members: Eric Hanaman - [email protected] Alex Bartlett - [email protected] Joey Gavin - [email protected] Mechanical Engineering Department California Polytechnic State University San Luis Obispo 2017 2 Statement of Disclaimer Since this project is a result of a class assignment, it has been graded and accepted as fulfillment of the course requirements. Acceptance does not imply technical accuracy or reliability. Any use of information in this report is done at the risk of the user. These risks may include catastrophic failure of the device or infringement of patent or copyright laws. California Polytechnic State University at San Luis Obispo and its staff cannot be held liable for any use or misuse of the project. 3 Table of Contents Table of Contents ................................................................................................................... 4 List of Figures ......................................................................................................................... 5 List of Tables .......................................................................................................................... 6 Chapter 1: Introduction .......................................................................................................... 8 Chapter 2: Background ........................................................................................................... 9 History .............................................................................................................................................. 9 Testing ............................................................................................................................................ 10 Current Market ............................................................................................................................... 11 Specifications ................................................................................................................................. 12 Chapter 3: Design Development ............................................................................................ 15 Initial Designs ................................................................................................................................. 15 Ideation .......................................................................................................................................... 17 Testing Planning ............................................................................................................................. 23 CDR Designs .................................................................................................................................... 24 HiCOG ............................................................................................................................................. 25 Data ............................................................................................................................................... 26 Test (Double Rail v2) ....................................................................................................................... 27 Technical Testing Procedure ........................................................................................................... 31 Subjective Testing Procedure .......................................................................................................... 32 Mass Properties Tuning .................................................................................................................. 33 Chapter 4: Designs for Testing and Analysis ........................................................................... 34 Aluminum (Control) .................................................................................................................... 35 D3O Foam .................................................................................................................................... 35 Bamboo ........................................................................................................................................ 35 Copper .......................................................................................................................................... 36 Chapter 5: Design Verification ............................................................................................... 38 Machine Tesiting ............................................................................................................................ 38 On Course Testing ........................................................................................................................... 39 Interview ........................................................................................................................................ 39 Mass Tuning ................................................................................................................................... 39 Chapter 6: Final Design .......................................................................................................... 46 Chapter 7: Conclusion ............................................................................................................ 49 References ............................................................................................................................ 49 4 Competitor Quotes ......................................................................................................................... 51 AppendiX A - QFD .................................................................................................................. 52 AppendiX B – Drawing Packet ................................................................................................ 53 AppendiX C – Testing Forms and Data Sheets ......................................................................... 59 AppendiX D – Gantt Chart ...................................................................................................... 63 AppendiX E – DVPR ................................................................................................................ 64 AppendiX F - FMEA ................................................................................................................ 65 AppendiX G – Course Data Input ............................................................................................ 66 AppendiX H – Matlab Plots .................................................................................................... 67 AppendiX I – Matlab Code ..................................................................................................... 76 AppendiX J – Putter Weight Data ........................................................................................... 81 List of Figures Figure 1: Putters identified as main competitors. From left to right: PING Anser, Odyssey 2-Ball, Happy Putter. ........................................................................................................................ 9 Figure 2: USGA Putter Dimensions. ........................................................................................... 14 Figure 3: Preliminary Data Putter Design. .................................................................................. 15 Figure 4: Preliminary HiCOG Putter design. .............................................................................. 16 Figure 5: The Double Rail preliminary design. ........................................................................... 17 Figure 6: The Phoenix Putter, based on the Kronos Logo. ........................................................ 18 Figure 7: HiCOG preliminary sketch. .......................................................................................... 18 Figure 8: Lumos putter concept. ................................................................................................. 19 Figure 9: The Data putter concept. ............................................................................................. 19 Figure 10: Open Air putter design concept. ................................................................................ 20 Figure 11: The Crown putter design. .......................................................................................... 20 Figure 12: The Frued putter. ...................................................................................................... 21 Figure 13: AHMOI adjustable putter concept. ............................................................................ 22 Figure 14: HiCOG putter design. ................................................................................................ 25 Figure 15: The Data Putter final design. ..................................................................................... 26 Figure 16: Final Test Putter, Front Face .................................................................................... 28 Figure 17: Final Test Putter Design, Back View. ........................................................................ 29 Figure 18: Aluminum Face(Control) putter. ...............................................................................