Ac9000 Plus Setup Menu S

AC9GP SETUP MENU’S

DATE: C# CUSTOMER: S/N# PREPARED BY MACHINE TYPE MENU FRAME TYPE MACHINE TYPE ROLLER DIAMETER INFEED OUTFEED EXCIT. FREQUENCY

MACHINE CONFIGURATION PAGE 1 CHECKWEIGHER ID LENGTHS UNITS

WEIGHTABLE LENGTH TRANSFER DISTANCE LENGTH TO OUTFEED WEIGHTABLE BELT LENGTH OUTFEED BELT LENGTH INFEED BELT LENGTH PRINTER REPORTS PRINTER REPORTS COLUMNS PRINTER ALARMS LOW AVERAGE REJECTS ZONE 2 REMOTE SPEED CONTROL PASSWORD PROTECTION TIMEOUT AUTOMATICALY RESET LONG TERM STATS

MACHINE CONFIGURATION PAGE 2 WARMUP TIME CONSEC. REJECTS CUSTOMER NAME PRODUCTION LINE AUTO RESET GRAYZONE SPEED CONTROL MODULATION SPEED UNITS SPEED CAPACITY WEIGHTABLE SPEED CAPACITY INFEED SPEED CAPACITY OUTFEED

W_TABL PROP BAND INTEGRAL TIME INFEED PROP BAND INTEGRAL TIME OUTFEED PROP BAND INTEGRAL TIME

METROLOGICAL SETUP MENU WEIGH UNITS LC CAPACITY LC SENSITIVITY SCALE INTERVAL (e) MAXIMUM SCALE CAPACITY AUTO ZERO REZERO INTERVAL FOR ALARM STABILITY BAND FOR AZT +/- AZT MAX. DEVIATION NUM OF CALIBRATION PASSES MAXIMUM PER CENT ZONE 2

REC-IC-187 1 FILLER CONTROL SETUP MENU TYPE OF CONTROL PULSE DURATION HEADS NUMBER TRIGGER DELAY

EVENT RECORDING MENU ENTER EVENT MESSAGE 1 ENTER EVENT MESSAGE 2 ENTER EVENT MESSAGE 3 PRINT TIME? PRINT DATE? PRINTER

EXTERNAL REJECT CONTROL TRIGGER DELAY WAITING WINDOW ASSIGN TO DIVERTER

DISPLAY INFORMATION SETUP MENU, PAGE 1 KEY AND ALARM SOUND GAUSS CURVE RANGE GAUSS CURVE REFRESH TIME GAUSS CURVE HEIGHT FACTOR STATISTICS BY COUNTS SAVE SCREEN TIME

DISPLAY INFORMATION SETUP MENU, PAGE 2 WEIGHT MENU LINE 1 WEIGHT MENU LINE 2 WEIGHT MENU LINE 3 WEIGHT MENU LINE 4 WEIGHT MENU LINE 5 WEIGHT MENU LINE 6 WEIGHT MENU LINE 7 WEIGHT MENU LINE 8 WEIGHT MENU INDICATOR WEIGHT MENU BAR GRAPH

MULTI PRODUCT SETUP MENU NUMBER OF PRODUCTS

CHECK TIME DIV 1 CHECK TIME DIV 2 CHECK TIME DIV 3 CHECK TIME DIV 4 CHECK TIME DIV 5 CHECK TIME DIV 6 CHECK TIME DIV 7 CHECK TIME DIV 8 CHECK TIME DIV 9 CHECK TIME DIV 10 CHECK TIME DIV 11

REC-IC-187 2 SETUP PRODUCT, PAGE 1 #1 #2 #3 REFERENCE NET WEIGHT UNIT WEIGHT PRODUCT TARE WEIGHT PRODUCT LENGTH MAXIMUM PRODUCT WEIGHT MINIMUM PRODUCT WEIGHT PRODUCT NAME PRODUCT CODE WEIGHTABLE SPEED INFEED TABLE SPEED OUTFEED TABLE SPEED

SETUP PRODUCT, PAGE 2 SECOND UPPER CUTPOINT FIRST UPPER CUTPOINT FIRST OVER CUTPOINT SECOND OVER CUTPOINT

SETUP PRODUCT, PAGE 3 ZONE 1 ASSIGNED TO DIVERTER ZONE 2 ASSIGNED TO DIVERTER ZONE 3 ASSIGNED TO DIVERTER ZONE 4 ASSIGNED TO DIVERTER ZONE 5 ASSIGNED TO DIVERTER NO GAP ASSIGNED TO DIVERTER

SETUP PRODUCT, PAGE 4 DIVERTER 1 DELAY DURATION DIVERTER 2 DELAY DURATION DIVERTER 3 DELAY DURATION DIVERTER 4 DELAY DURATION DIVERTER 5 DELAY DURATION DIVERTER 6 DELAY DURATION

SETUP PRODUCT, PAGE 5 SERVO PRODUCT DELAY SERVO FILL SENSIT. [PLS] MAX CORRECTION [PLS] SERVO FILL CAPACITY [mA] SERVO TARGET WEIGHT PACKAGE COUNT FOR AVERAGE SERVO H LIMIT EXCLUSION SERVO L LIMIT EXCLUSION SERVO DEAD BAND SERVO PROPORTIONAL FACTOR SERVO INTEGRAL FACTOR SERVO START UP QUEUE

REC-IC-172 REV. B SETUP PRODUCT, PAGE 6 #1 #2 #3 SERVO MODULATION SERVO MODULATION MAXIMUM SERVO Z FACTOR

SETUP PRODUCT, PAGE 7 TRACKER STATUS SAMPLE SIZE TRACK ZONE TRACKER REFERENCE WEIGHT OFFSET HIGH LIMIT OFFSET LOW LIMIT UNIT WEIGHT

SETUP PRODUCT, PAGE 8 FORWARD STATUS FORWARD OFFSET HIGH LIMIT FORWARD OFFSET LOW LIMIT FORWARD MAX CORRECTION TIME FORWARD CORRECTION DISTANCE

SETUP PRODUCT, PAGE 9 FILTER DELAY MULTIPLIER ZERO SPAN ANALOG FILTER fc DIGITAL FILTER fc AVERAGE TIME INTERROGATE DELAY

DIGITAL INPUTS SETUP MENU, PAGE 1 L01 - PHOTOCELL NORMALLY L02 - PIN DETECTOR NORMALLY L03 - EMERGENCY NORMALLY L04 - LINE INTERLOCK NORMALLY L06 - MULTIPRODUCT 1 NORMALLY L07 - MULTIPRODUCT 2 NORMALLY L08 - MULTIPRODUCT 3 NORMALLY L09 - MULTIPRODUCT 4 NORMALLY L10 - MULTIPRODUCT 5 NORMALLY L11 - EXT. ALARM NORMALLY L12 - PRINT & CLR ST NORMALLY L13 - PRINT & CLR LT NORMALLY L14 - PRINT FREE RUN NORMALLY L15 - RESET SERVO NORMALLY

REC-IC-187 4 DIGITAL INPUTS SETUP MENU, PAGE 2 L16 - EXTERN REJECT NORMALLY L17 - CHECK DIV 1 NORMALLY L18 - CHECK DIV 2 NORMALLY L19 - CHECK DIV 3 NORMALLY L20 - CHECK DIV 4 NORMALLY L21 - CHECK DIV 5 NORMALLY L22 - CHECK DIV 6 NORMALLY L23 - CHECK DIV 7 NORMALLY L24 - CHECK DIV 8 NORMALLY L25 - CHECK DIV 9 NORMALLY L26 - CHECK DIV 10 NORMALLY L27 - CHECK DIV 11 NORMALLY L28 - MOTORS INTERL. NORMALLY L29 - SYNCRO HEADS NORMALLY

DIGITAL INPUTS SETUP MENU, PAGE 3 L30 - EVENT RECORD.1 NORMALLY L31 - EVENT RECORD.2 NORMALLY L32 - EVENT RECORD.3 NORMALLY

DIGITAL OUTPUTS SETUP MENU L01 - DIVERTER 1 L14 - ZONE LAMP 1 L02 - DIVERTER 2 L15 - ZONE LAMP 2 L03 - DIVERTER 3 L16 - ZONE LAMP 3 L04 - DIVERTER 4 L17 - ZONE LAMP 4 L05 - DIVERTER 5 L18 - ZONE LAMP 5 L06 - DIVERTER 6 L19 - READY L07 - DIVERTER 7 L20 - NEED AZT L08 - DIVERTER 8 L21 - CUM ALARMS L09 - DIVERTER 9 L22 - CUM SHUTD L10 - DIVERTER 10 L23 - HORN L11 - DIVERTER 11 L24 - FORWARD L12 - SERVO ACT L25 - DIV. FAILS L13 - SERVO ACT-

ANALOG OUTPUTS SETUP MENU D_B_A #1 OUT 1 D_B_A #2 OUT 2 D_B_A #3 OUT 3

COM LINE SETUP MENU CONNECTED WITH

WORD LENGTH STOP BITS PARITY BAUDRATE CLEAR TO SEND SEND OF LINE DELAY LINE TERMINATOR

REC-IC-172 REV. B ALARM DEFINITION MENU, PAGE 1 COM1 -TIME OUT ERROR LPT1 - PRINTER ERROR LPT1 - PRINTER OFF LINE STARTUP WITH DATA LOSS STARTUP WITHOUT DATA LOSS ZERO OFFSET BEYOND +/- 2% EXTERNAL ALARM LINE INTERLOCK EMERGENCY WEIGHT QUEUE FULL AVERAGE WEIGHT BELOW REF. WEIGH TABLE QUEUE OVERFLOW DEAD PLATE QUEUE OVERFLOW SAMPLE WEIGHT LOSS

ALARM DEFINITION MENU, PAGE 2 ERROR EXT PRODUCT MICROCONTROLLER WARM START MICROCONTROLLER COLD START MICROCONTROLLER RAM FAIL MICROCONTROLLER ADC FAIL DIVERTER CHECK FAILED DIVERTER BIN FULL NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NO GAP

ALARM DEFINITION MENU, PAGE 3 PACKAGE WEIGHT OVER MAXIMUM NEEDS REZERO NEED DYNAMIC ADJUSTMENT PRODUCT TRACKING HIGH LIMIT PRODUCT TRACKING LOW LIMIT SERVO CNTRL HIGH LIMIT SERVO CNTRL LOW LIMIT TOO MANY CONSECUTIVE REJECTS A/D BOARD VERSION ERROR PRINTER BUFFER FULL CONVEYOR NOT RUNNING NOT USED NOT USED NOT USED NOT USED

REC-IC-187 6 WEIGHING DIAGNOSTICS #1 #2 #3 DY FACT ST FACT DY FACT ST FACT DY FACT ST FACT ZERO SPAN ANALOG FILTER fc DIGITAL FILTER fc AVERAGE TIME INTERROGATE DELAY RESTART EMPTY TABLE ACQ.

SET TARE MECHANICAL TARE CONSTANT HARDWARE GAIN PRESCALER WEIGHTABLE PRESCALER INFEED PRESCALER OUTFEED

VERSION PC BOARD SOFTWARE VERSION DRAWING NUMBER REV.

A/D BOARD SOFTWARE VERSION DRAWING NUMBER REV.

INSTALLED OPTIONS FILLER CONTROL PRODUCT TRACKING EVENT RECORDING EXTERNAL REJECT CONTROL W & M NETWORK MULTIPRODUCT MODBUS CONNECTION ALLEN BRADLEY CONNECTION FORWARD DIVERTER’S CHECK EEC STATISTICS HISTOGRAM DISPLAY CONS REJECT ALARM PRINTER SERVO MODULATION MODEM EXTRA PRODUCT MEMORIES BASIC STATISTICS

REC-IC-172 REV. B JUMPER POSITIONS______DISTRIBUTION BOARD O O O O O O O O O O O O O O P P P P P P P P P P P P P P 1 1 1 1 1 1 1 1 1 1 2 2 2 2 0 1 2 3 4 5 6 7 8 9 0 1 2 3 O O O O O O O P P P P P P P 2 2 2 2 2 2 3 4 5 6 7 8 9 0 HZ=_____ HZ=_____

HZ=______MAX SPEED FPM X (PLS/FT) ______= HZ 60 IF HZ > 500, MOVE JUMPER 1 SPACE TO RIGHT A B A B A B (PLS/FT IS FOUND ON WEIGHING DIAGNOSTICS SCREEN) OP1 OP4 OP7 O P2 O P5 O P8 OP3 OP6 OP9

A B OP34 OP37 OP40 OP43 OP46 OP49 A B OP31 OP52

OP32 OP53

OP33 OP54 A B OP36 OP39 OP42 OP45 OP48 OP51 A B

______CPU BOARD

REC-IC-187 8 REC-IC-172 REV. B