Product Pipeline Pig Tracking, Signaling, and Communications Equipment Catalog

• Onshore • Offshore • Subsea

www.pigging.com (918) 258-6068 CDI is an ISO 9001:2008 certified company 1 [email protected] 0518 About Our Products

CDI DESIGNS AND MANUFACTURES A WIDE VARIETY OF PIPELINE PIG LOCATING, TRACKING, AND PASSAGE DETECTION EQUIPMENT for use on land, offshore platforms, and subsea environments. Known for their durability, reliability, and ease of use, our products are in use on every continent.

SALES AND SERVICE are inseparable. Our equipment is not only sold worldwide, it is supported by an extensive dealer network and supported by our in-house technical staff.

TRAINING can be conducted here in our spacious facility in Oklahoma, USA, at your site, or via internet.

CUSTOM APPLICATIONS – CDI works with many oil, gas, and energy companies worldwide to design custom equipment when their requirements differ from our standard product offerings. CDI’s on-site engineering and machining capability allow us to provide quick a turnaround response to product customizations. If your project demands customized equipment, CDI would be happy to work with you to realize your goals. Contact us today!

TRY BEFORE YOU BUY – Most of our products are available for rent. Rental systems which become sales receive a discount from the retail price!

WARRANTY - All CDI equipment includes a One Year Warranty*

Information in this document is subject to change without notice and applies only to the version of software, hardware, or firmware described within. The software, hardware, and firmware described in this document are designed, manufactured, and written by CDI. The software and firmware copyright © 2017 CDI with all rights reserved.

The CD52 Bandit is covered under United States Patent No. 6,489,771 B1. The Traxall family of transmitters is covered under United States Patent No. 9172406. Microsoft® and Windows® are U.S. registered trademarks of Microsoft Corporation. Google Earth is a service of Google Inc. Adobe, the Adobe logo, Acrobat, and Reader are either registered trademarks or trademarks of Adobe Systems Incorporated in the United States and/or other countries.

* All equipment sold by Control Devices, Incorporated (CDI) is warranted for a period of one (1) year from the date of shipment to Purchaser, providing the instrument or equipment has not been modified, abused or used for purposes other than that for which it was designed. Operating equipment while in a damaged condition nullifies this warranty. Batteries, probes, leads, magnets and other consumables subject to wear are not covered by this warranty. CDI will repair or replace faulty equipment during the warranty period when the cause is a defect arising from faulty design, materials or workmanship.

Information in this catalog subject to change without notice.

This document © 2014, 2015, 2016, 2017 CDI. All rights reserved. Document Number 89-07-0010-00 Rev 15 Aug 2017

www.pigging.com 2 CDI is an ISO 9001:2008 certified company (918) 258-6068 [email protected] About CDI

CDI is a family-owned and operated business located in Broken Arrow, Oklahoma, just 12 miles from downtown Tulsa. Incorporated in 1982, CDI has proudly been manufacturing products in the United States for more than 32 years. CDI currently employs 48 people in the areas of electronics and mechanical design, software and firmware programming, electronics manufacture, machining, and more.

All CDI products are designed and built completely in-house utilizing an on-premises machine shop boasting six fully-automated CNC machines as well as full-time electronics assembly personnel.

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Non-Intrusive Pig Signaling Systems...... 6

CD52 Bandit CD52-316SS A-30/A-45 Subsea Non-intrusive Passage Detection Trip Magnets

TRAXALL Multi-frequency Pig Tracking Systems...... 16

TRAXALL 500/501/620/720/770 Multi-frequency, MFL, & Legacy Receivers X100-1N, 2N, 3N, 4N, & 5N Transmitters X100-2N-SWX & RC Transmitters X200-2AA & 3AA Transmitters X300-2C, 3C, 4C, 5D, & X300-2C BH Transmitters X400-2D, 3D, 4D, & 4D Transmitters X100T, 200T, 300T, & 400T Titanium Transmitters FieldLink/FieldLink Configurator MANTIS 820 ROV Tracking Receiver

22 Hz (Legacy) Pig Tracking and Locating Systems...... 23

CD42-T0 Transmitter CD42-T1A/T1AVHP Transmitter CD42-T3 Transmitter CD42-T4/T4VHP Titanium Transmitter CD42-STS Subsea Diver/ROV Receiver CD42-SWX Pressure Activation Kits CD42-SWX Module Test Stand CD42 Transmitter Flange Kits app

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Above Ground Markers & Satellite Notification Systems...... 27

CD47-C AGM CD47-C Subsea AGM

Acoustic Tracking Systems...... 29

CD43 GeoEAR Geophone Tracking System

InLine Inspection Tool Systems...... 30

CD42-T0-MPS Transmitter CD42-T1-MPS Transmitter CD42-T2-MPS Transmitter CD49-SC Transmitter CD49-LC Transmitter

Digital Acoustic Pinger Technology...... 31

SeaTrack Digital Offshore Acoustic Pig Tracking System

LineStat...... 32

LineStat Global Satellite-based Event Notification Radio Service app Appendix...... 33

Placing Transmitters Into Service

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CD52 Bandit Magnetic Pig Passage Signaler FOR OVER TEN YEARS, THE CD52 BANDIT has meant simple, reliable, and durable pipeline pig passage detection in the world’s most demanding environments. The CD52 Bandit is available with ATEX/IECEx or CSA-UL certification.

Standard Bandit Carbon Steel Extensions Flex Cable Portable Configuration Per 12 in. [0.3 m] Length

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CD52-316SS Stainless Steel Non-intrusive Pig Passage Signaler HARSH ENVIRONMENTS ARE A FACT OF LIFE in the world of energy production! The CD52-316SS encases CDI’s field- proven and ATEX IECEx-rated CD52 Bandit non-intrusive pig signaler in a durable, weather-tight cabinet. This cabinet and all external surfaces are made from corrosion-resistant 316 stainless steel, a material ideally suited for harsh offshore and desert environments.

Standard CD52-316SS Configuration Stainless Steel Extensions Per 12 In. [0.3 m] Length

CD52-316SS Flex Cable Configuration

CD52-316SS Portable Configuration

Standard, Flex Cable, and Extended models shown with optional stainless steel sunshade (see pg. 10)

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CD52 Bandit Operational Specifications

Detection Type: Non-Intrusive Passive Magnetic Applications: Passage Detection/Recording Deployment: Land-based Sensor: Noise-Canceling Wire-wound Antenna Detection Direction: Bi-Directional Devices Detected: Permanent Magnet or Electromagnetic Transmitter (TRAXALL/CD42 Transmitters or CD52 Permanent Magnets recommended) Detection Speed: 0.01 meter/sec to 20 meter/sec Passage Visual Indicator: LCD blinks one hour after passage, holds steady for next 11 hours, Auto-Resets at 12 hours Passage Electrical Indicator: Isolated Dry Contact Closure Relays Pipeline Diameters: 2 in. to 60 in. [50.8 mm to 1,524 mm] Pipe Wall Thickness: 1.5 in. [38.1 mm] Maximum* Power Source: D-Cell (2) Alkaline Batteries Battery Life: One Full Year Minimum Construction

Housing: Aluminum (standard) or optional marine-coated 316L Stainless Steel Window: Tempered Glass Optional Equipment

Sun Shade: Protection from intense sunlight Heater System: Recommended for operation below –22°F [–30°C] LineStat: Satellite Radio for transmitting passage time, date, and GPS location via email or SMS mes- sage (see pg. 32) Remote Indicator System (RIS): Provides visual passage indication up to 328 ft [100 m]

System Certifications

ATEX SIRA 13ATEX 1381 IECEx IECEx CSA 13.0039/00 UL-CSA UL-CSA Standard C22.2 No.30 II2G Ex d mb IIB T5 Gb IP66 Ex d mb IIB T5 Gb IP66 OR rated for Class 1 Division 1

* Custom magnet design may be required where pipe wall thickness exceeds 1 in. [25.4 mm] or pipe diameter exceeds 48 in. [1,219 mm]. Contact CDI for an evaluation of deployment options.

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CD52 Bandit Part Number Builder Use this matrix to configure the correct Bandit Part Number 8 1 – 0 5 – 0 0 X X – X X – X – X X X

RATINGS SPECIFIER ELECTRONICS OPTIONS STALK EXTENSION 25 = UL/CSA 0 = BASE SIGNALER 0 = NO EXTENSION 80 = ATEX H = HEATER C = EXTENDED W/CABLE 63 = ATEX W/STAINLESS STEEL CABINET R = REMOTE INDICATION SYSTEM (RIS) P = EXTENDED WITH PIPE J = HEATER + RIS L = NO STAINLESS STEEL ENCLOSURE POWER AND TEMPERATURE OPTIONS M = HEATER, NO SS ENCLOSURE LENGTH OF PIPE EXTENSION 0 = ALKALINE BATTERIES N = RIS, NO SS ENCLOSURE SPECIFY PIPE EXTENSION LENGTH IN MULTIPLES OF 12 INCHES [0.3 m] A = 24 VDC OPERATION T = HEATER + RIS, NO SS ENCLOSURE B = 12 VDC OPERATION MAXIMUM PIPE EXTENSION LENGTH: 180 INCHES [4.6 m] P = PORTABLE, NO STAINLESS STEEL ENCLOSURE

ORDERING INFORMATION Model: Part #: Standard ATEX Bandit Configuration CD52-ATEX 81-05-0080-00-0-000 Carbon Steel Extensions Per 12 in. [0.3 m] Length* 81-05-0080-00-P-0XX ATEX Bandit w/Flex Cable Configuration CD52-FLX-ATEX** 81-05-0080-00-C-020 Portable ATEX Bandit CD52-P 81-05-0080-PO-0-000 Portable ATEX Bandit w/PelicanTM Case CD52-P contact CDI * maximum length 180 in. [4.5 m] **maximum length 100 ft. [30.48 m]

Standard UL-CSA Bandit Configuration CD52-STD 81-05-0025-00-0-000 Carbon Steel Extensions Per 12 in. [0.3 m] Length* 81-05-0025-00-P-0XX UL-CSA Bandit w/Flex Cable Configuration CD52-FLX-STD** 81-05-0025-00-C-020 Portable UL-CSA Bandit CD52-P 81-05-0025-PO-0-000 Portable UL-CSA Bandit w/ PelicanTM Case CD52-P contact CDI * maximum length 180 in. [4.5 m] **maximum length 100 ft. [30.48 m]

Standard CD52-316SS Configuration CD52-ATEX-316SS 81-05-0063-00-0-000 Stainless Steel Extensions Per 12 in. [0.3 m] Length* 81-05-0063-00-P-0XX Flex Cable Configuration CD52-FLX-ATEX** 81-05-0063-00-C-020 CD52-316SS Portable Configuration CD52-SS PORTABLE 81-05-0063-PO-0-000 * maximum length 180 in. [4.5 m] **maximum length 100 ft. [30.48 m]

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CD52 Bandit and 316SS Optional Equipment Remote Indicator System LEDs Cathodic Protection Base Mounting - for high-visibility up to 328 ft [100 m] insulation matting protects pipeline coating

Stainless steel sunshades for CD52 Bandit and 316 SS protect components by reducing internal temperature

Heat riser insulators for operation 24 VDC internal heater for operation where pipeline surface below –22°F [–30°C] > 80°C [176°F]

ORDERING INFORMATION Model: Part #: Remote Indicator System RIS 80-10-0005-01 Cathodic Base Matting 8CD52-ISO 32-28-0007-00 CD52 Bandit Sunshade SHADE 80-03-0119-01 CD52-316SS Sunshade SS-SHADE 80-03-0112-01 Heat Risers HEAT 81-05-0071-00 24 VDC Internal Heater HTR 80-10-0055-00

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Installation Tooling and Equipment

Banding tool for securing CD52 Bandit and 316-SS to pipeline

Type 201 Stainless Steel Banding Strap, Type 316 Stainless Steel Banding Strap, 100 ft [30.5 m] & Buckle 100 ft [30.5 m] & Buckle

Nylon Strap with type 304 Stainless Steel Ratchet for quick installation/removal (Set of two)

ORDERING INFORMATION Model: Part #: Banding Tool CD52-TOOL 81-04-0008-00 Stainless Steel Banding, Type 201 CD52-STRAP-201 719-23-0002-00 Stainless Steel Banding, Type 316 CD52-STRAP-316 719-23-0003-00 Buckles, Type 201 CD52-BUCKLES-201 719-01-0003-00 Buckles, Type 316 CD52-BUCKLES-316 719-23-0004-00 Nylon Strap/Ratchet Set CD52-RATSTRAP 91-01-0006-05

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CD52 Bandit and 316SS Replacement Components

CD52 Bandit LCD CD52 Bandit User Board CD52 Bandit PIC and Analog Filter Replacement Module Replacement Module Replacement Module

CD52-Remote Indicator System CD52 Bandit Heated User Board CD52 Bandit Replacement Module Replacement Antenna Includes parts 80-01-0055-00 (Heater) and 80-01-0069-00 (Thermostat)

ORDERING INFORMATION Model: Part #: LCD Replacement Module CD52-LCD 80-10-0005-00 User Board Replacement Module CD52-USR 80-01-0003-00 PIC and Analog Filter Replacement Module CD52-PIC 80-10-0009-00 Remote Indicator System CD52-RIS 80-10-0005-01 Heated User Board CD52-HTR 80-01-0003-02 Replacement Bandit Antenna CD52-ANT 80-03-0006-00

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CD52-M Series Rare Earth Trip Magnets

CD52-M SERIES are the most powerful rare earth trip magnets available in the industry. They may be attached to or placed inside almost any type of pipeline pig and are detectable at any speed by our CD52 signaling system.

PIPELINE INSIDE DIAMETER in. [mm] 3/4– 4 4–12 14–30 32–48 [19–101.6] [101.6–304.8] [355.6–762] [812.8–1219]

LOW 0.25 [6.35]

0.50 [12.7]

0.75 [19.05] MAGNET CONFIGURATION ASSESSMENT BY CDI IS RECOMMENDED AT OR > 0.75 in [19.05 mm] WT

MAGNET CONFIGURATION ASSESSMENT BY CDI 1.00 [25.4] IS REQUIRED AT OR > 1.0 in [25.4 mm] WT CUSTOMIZATION OF MAGNET ARRANGEMENT OF MAGNET CUSTOMIZATION 1.25 [31.75] REQUIRING POSSIBILITY OF PIPELINE THICKNESS

MODERATE

PIPELINE WALL THICKNESS, in. [mm] THICKNESS, PIPELINE WALL OPERATIONAL ASSESSMENT BY CDI IS REQUIRED 1.50 [38] AND CUSTOM ASSEMBLIES ARE LIKELY AT OR > 1.5 in [38 mm] WT HIGH

CD52-M0 CD52-M1 CD52-M2 CD52-M3 RECOMMENDED CD52 MAGNET

ORDERING INFORMATION Model: Part #: Magnet Type: Neodymium (NdFeB) Max Operating Temp: 200° C [392°F] CD52-M0 CD52-M0 81-02-0019-00 CD52-M1 CD52-M1 81-02-0005-00 Threaded Stud (M1-M2-M3): CD52-M2 CD52-M2 81-02-0006-00 1/2-13 UNC x 1.375 in. [35 mm] 4.665 in [118 mm] also available CD52-M3 CD52-M2 81-02-0007-00

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CD52-A30/A45 Subsea Pig Signalers PIPELINE PIGS ARE A ROUTINE PART OF MODERN PIPELINE OPERATIONS, AND KEEPING TRACK OF THOSE PIGS IN A SUBSEA PIPELINE NETWORK has become an ever‐increasing part of what the pipeline integrity specialist must do. If you’re running pigs below the waves, you need the CD52‐A30/A45 for tracking and signaling.

CD52-A30 Pig Passage Signaler CD52-A45 Pig Passage Signaler Chrome Duplex Stainless Steel for subsea use to maximum for subsea use to maximum Housing constructed of 22/25% depth of 3,000 m [9,842 ft] depth of 4,500 m [14,764 ft] chrome duplex for higher strength and corrosion resistance

Fishtail Handle for ROV

Synthetic Tie-down Webbing Kit

Pipe Clip custom-fabricated saddle mount to hold CD52-A30/A45 to pipe in lieu of tie-down straps (specify pipe O.D. at time of order)

ORDERING INFORMATION Model: Part #: CD52-A30 CD52-A30 81-05-0092-00 CD52-A45 CD52-A45 81-05-0093-00 Chrome Duplex Housing CHROME DUPLEX Contact CDI Fishtail ROV Handle CD47-FSH 943-30-0001-02 Pipe Clip PIPE CLIP 81-05-0104-00 Tie-down Webbing Kit CD52-RATSTRAP 91-01-0006-05

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CD52-A30/A45 Operational Specifications

Detection Type: Non-Intrusive Passive Magnetic Applications: Passage Detection/Recording Deployment: Subsea (ROV “Clip-on” or Diver) Sensor: Noise-Canceling Wire-wound Antenna Detection Direction: Bi-Directional Devices Detected: Permanent Magnet or Electromagnetic Transmitter (CD42 Transmitters or CD52 Permanent Magnets recommended) Detection Speed: 0.01 meter/sec to 20 meter/sec Passage Visual Indicator: LCD blinks one hour after passage, steady for next 11 hours, auto-resets at 12 hours Four high-visibility flashing red LED in an array that flashes pig count up to 100 pigs with flash duration of 48-hours Optional Xenon flasher: 48-hour duration Passage Electrical Indicator: Isolated Dry Contact Closure Relays Pipeline Diameters: 2 in. to 60 in. [50.8 mm to 1,524 mm] Pipe Wall Thickness: Up to 1.5 in. [38 mm]* Power Source: D-Cell (2) Alkaline Batteries Battery Life: One year (365 days) Alkaline Controls: User Interface T-Handle (to clear passages/set clock) Dimensions: 16 in. x 10 in. x 18 in. [0.4 m x 0.25 m x 0.45 m] Design Life: 20 Years Construction

Housing: 316 Stainless Steel (22–25% Chrome Duplex Stainless optional) CD52-A30/A45 Performance CD52-A30 CD52-A45 Water Depth, Maximum: 9,842 ft 3,000[ m] 14,764 ft 4,500[ m] Operating Pressure, Maximum: 4,388 psi [303 bar] 6,575 psi [453 bar]

* Custom magnet design may be required where pipe wall thickness exceeds 1 in. [25.4 mm] or pipe diameter exceeds 48 in. [1,219 mm]. Contact CDI for an evaluation of deployment. options.

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TRAXALL 500/501/620/720/770 Multi-frequency Receivers TRAXALL hand-held receivers detect and record pig passages three different ways: by using industry-standard 22 Hz transmitters (manufactured by CDI or others), by using one of CDI’s color-coded and frequency-adjustable transmitters, or by detecting MFL magnetizers without the use of a transmitter.

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TRAXALL Receiver Comparison Use this matrix to select the best TRAXALL for your application

FEATURE TRAXALL 500 TRAXALL 501 TRAXALL 620 TRAXALL 720 TRAXALL 770

Tracks any 22 Hz Legacy Transmitter n n n n n

Tracks CDI TRAXALL Frequencies n n n Beyond 22 Hz

Max Transmitter Frequencies Supported 1 1 3 3 + MFL 8 + MFL

Tracks/Locates MFL Magnetizers n n Without a Transmitter

Graphical User Interface n n

Remote Antenna Option Available n n

Remote Passage Flasher Option Available n n n n

Remote Viewing via Bluetooth n n & PC Software

Remote Control via Bluetooth n n & PC Software

Pig Passage GPS Position n n & Data/Image Recording

Trackback to Previous Locations via GPS n n

Google Earth™ GPS Integration n n

LineStat Satellite Passage Notification n n n n Option Available

Ships in Pelican™ Carry/Shipment Case n n n n n

Cold-Weather Operational to -40° Celsius n n n Option Available

Durable and Weatherproof n n n n n

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TRAXALL Operational Specifications 500/501/620 720/770 Detection Type: Non-Intrusive Passive Magnetic Non-Intrusive Passive Magnetic Applications: Passage Detection, Tracking, and Locating Passage Detection/Recording, Tracking, and Locating Deployment: Land-based Land-based Sensor: Noise-Canceling Wire-wound Antenna Noise-Canceling Wire-wound Antenna Detection Direction: Bi-Directional Bi-Directional Passage Visual Indicator: LED LCD w/three viewing modes Passage Electrical Indicator: Isolated Dry Contact Closure Relay Isolated Dry Contact Closure Relays Power Source: AA-Cell (6) Alkaline Batteries D-Cell (6) Alkaline Batteries Operational Temperature Range: –40°F to +185°F [–40°C to +85°C] –4°F to +140°F [–20°C — +60°C] Controls: Power ON/OFF, Speaker Mute, Power ON/OFF, Automatic Light Sensor, Keypad, LED Brightness, Gain Sensitivity Gain Dimensions: 23 in. x 5-1/4 in. [584 mm x 133 mm] 23-1/2 in. x 7 in. [597 mm x 178 mm] Construction Chassis: Water-resistant durable plastic

Optional Equipment SR100 LineStat (TRAXALL 501, 620, 720, & 770 See pg. 32) Remote Passage Flasher (TRAXALL 501, 620, 720, & 770 ) Remote Antenna (TRAXALL 501 & 620) Bulkhead-to-Client Device Cable (TRAXALL 720 & 770)

ORDERING INFORMATION Model: Part #: TRAXALL 500 Receiver Kit TRAXALL 500 81-05-0129-00 TRAXALL 501 Receiver Kit TRAXALL 501 81-05-0128-00 TRAXALL 620 Receiver Kit TRAXALL 620 81-05-0127-00 TRAXALL 720 Receiver Kit TRAXALL 720 81-05-0096-00 TRAXALL 770 Receiver Kit TRAXALL 770 81-05-0095-00

TRAXALL 770/720 Kits include TRAXALL Receiver, Shoulder Strap, Case, D-Cell Batteries (6), USB Bluetooth Adapter, User Guide, Screwdriver, and Spare Fuse. TRAXALL 620/501/500 Kits include Receiver, Shoulder Strap, Case, AA-Cell Batteries (6), User Guide, and Screwdriver. Remote Passage Flasher (TRAXALL 770, 720, 620, & 501) X-FLASHER 81-05-0130-00 Remote Antenna (TRAXALL 770, 720, 620, & 501) X-REMANT 81-05-0131-00 TRAXALL Bulkhead-to-Client Device Cable Assy. TRAXALL 770/720 80-02-0082-00

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TRAXALL Remote Control (TRAXALL 770 & 720)

Use your laptop or PC to monitor and operate your TRAXALL 770/720 from a remote location (for example, a vehicle cab or shelter during inclement weather) with TRAXALL Remote Control, an application available as a no-cost download for all TRAXALL 770/720 users.

Bulkhead-to-Client Device Cable Option (TRAXALL 770 & 720)

Special cable to connect a user-provided device to the TRAXALL 770/720 Programmable Relay Port. Typical devices include lights, horns, and other audio/visual equipment used where an unmanned passage annunciation must be monitored.

Remote Antenna Option(TRAXALL 620, & 501) External antenna with 20 ft [6 m] cablefor tracking, locating, or pinpointing over submerged or limited-access pipeline.

Remote Passage Flasher (TRAXALL 770, 720, 620, & 501)

The Remote Flasher is useful for at-a-glance passage confirmation where an unmanned passage must be monitored.

When the 15 ft [4.5 m] cable is attached, the flasher is automatically activated when a transmitter is detected.

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MANTIS 820 ROV Tracking Receiver The MANTIS 820 is CDI’s newest product for subsea pipeline pig tracking. The MANTIS is a deep-water ROV tie-in solution which provides all of the benefits of CDI’s multi-frequency electromagnetic pig tracking in a durable and robust package. The MANTIS 820 may be purchased or rented to use along with our wide family of TRAXALL Transmitters which include eight ATEX variants.

Operational Specifications Detection Type: Non-Intrusive Electromagnetic Applications: Tracking, Locating, and Pinpointing Deployment: Mounted to subsea ROV Antenna held in manipulator arm (typical) Devices Detected: Electromagnetic Transmitters (22 Hz + 2 additional TRAXALL transmitter frequencies) Power Input: 6 VDC to 48 VDC Power Source: ROV Output: RS-232 Bi-directional Serial Data Stream Dimensions (Housing): 5.4 in x 3.75 in [137 mm x 95 mm] Dimensions (Antenna): 7.1 in x 2.5 in [180 mm x 63 mm] Water Depth, Max: 9,842 ft [3,000 m] Operating Pressure, Max: 4,388 psi [303 bar]

Construction Housing: 304L Stainless Steel Optional Equipment User Interface System: Microsoft® Surface Tablet configured with MANTIS application software

ORDERING INFORMATION Part #: Part #: MANTIS 820 81-05-0136-00 Antenna Cable 81-05-0138-00 MANTIS User Interface Computer System 81-05-0140-00 Data & Power Y Cable 81-05-0139-00 Antenna 81-05-0137-00 USB/Serial Data Converter Hardware 81-05-0141-00

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Programmable Multi-frequency TRAXALL Transmitters CDI X-SERIES TRANSMITTERS are TRAXALL-compatible electromagnetic pipeline pig-tracking devices offering both programmable frequency and power control through CDI’s proprietary FieldLink wireless communications system. Models where noted are available with ATEX-IECEx certification or titanium construction for extreme high-pressure (7500 psi/517 bar) pipeline environments.

AXAL AXAL R L R L T T also available: AA-CELL also available: N-CELL T T I M I M TANIU TANIU X200-3AA X100-5N

X100-4N X200-2AA

X100-3N

X100-2N

X100-1N

for pipeline diameters: for pipeline diameters: 2 – 8 in. 3 – 10 in. 4 – 12 in. 6 – 12 in. 6 – 14 in. 6 – 24 in. 8 – 28 in. [50.8 – 203 mm] [76 – 203.2 mm] [101 – 305 mm] [152 – 305 mm] [152 – 356 mm] [152 – 610 mm] [203 – 711 mm]

AXAL AXAL R L R L T T C-CELL also available: D-CELL also available: T T I M I M TANIU TANIU X400-5D

X300-5C X400-4D X300-4C

X300-3C X400-3D

X300-2C X400-2D

for pipeline diameters: for pipeline diameters: 6 – 24 in. 8 – 28 in. 12 in. [305 mm] 14 in. [356 mm] 12 – 28 in. 12 – 36 in. 14 in. [355 mm] 16 in. [406 mm] [152 – 610 mm] [203 – 711 mm] and larger and larger [305 – 711 mm] [305 – 915 mm] and larger and larger

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Range (meters) Pipeline Diameter Model 0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0

2 – 8 in. [50.8 – 203 mm] X100-1N 22 ft [6.7 m] Legacy CD42 T1A Range 45 ft [13.7 m]

3 – 10 in. [76 – 203.2 mm] X100-2N 24 ft [7.3 m]

Alkaline Battery Max. Range 4 – 12 in. [101 – 305 mm] X100-3N 26 ft [7.9 m] Lithium Battery Max. Range

6 – 12 in. Legacy CD42 T2 Range 92 ft [28 m] [152 – 305 mm] X100-4N 28 ft [8.5 m]

6 – 14 in. [152 – 356 mm] X100-5N 30 ft [9.1 m]

6 – 24 in. [152 – 610 mm] X200-2AA 37 ft [11.3 m] 42 ft [12.83 m]

8 – 28 in. 49 ft [14.9 m] 56 ft [17.1 m] [203 – 711 mm] X200-3AA 49 ft [14.9 m]

6 – 24 in. [152 – 610 mm] X300-2C 36 ft [11.0 m] 50 ft [15.2 m]

8 – 28 in. [203 – 711 mm] X300-3C 62 ft [18.9 m] 75 ft [22.9 m]

12 in. [305 mm] and larger X300-4C 67 ft [20.4 m] 83 ft [25.3 m]

14 in. X300-5C 74 ft [22.6 m] 91 ft [22.7 m] [356 mm] and larger X300 & X400 Series available with ATEX-IECEx 12 – 28 in. Explosion-proof [305 – 711 mm] X400-2D 46 ft [14.0 m] 57 ft [17.4 m] Certification

12 – 36 in. [305 – 915 mm] X400-3D 59 ft [18.0 m] 81 ft [24.7 m]

14 in. [355 mm] and larger X400-4D 75 ft [22.9 m] 99 ft [30.2 m]

16 in. [406 mm] and larger X400-5D 77 ft [23.5 m] 110 ft [33.5 m]

0 10 20 30 40 50 60 70 80 90 100 110 Range (feet)

www.pigging.com 22 CDI is an ISO 9001:2008 certified company (918) 258-6068 [email protected] 22 Hz (Legacy) Pig Tracking and Locating Systems

CD42-STS Subsea Diver/ROV Pig Tracking System Designed for a subsea environment, the CD42-STS tracks moving pigs and locates stationary pigs equipped with CDI’s standard line of electromagnetic transmitters. The CD42-STS may be implemented to a maximum depth of 8,000 ft (2,438 m) and is designed to be carried by either a diver or ROV. CD42-STS Operational Specifications

Detection Type: Non-Intrusive Electromagnetic Applications: Tracking and/or Locating via Diver or ROV Deployment: Subsea (ROV or Diver) Sensor: Wire-wound Antenna Detection Direction: Bi-Directional Devices Detected: Electromagnetic Transmitters (Standard CD42 Family) Detection Speed: 0.01 meter/sec to 20 meter/sec Visual Indicator: 16 Super-bright LED array indicates transmitter signal strength Power Source: D-Cell (6) Alkaline Batteries Battery Life: 60 hours (2.5 days) Controls: Gain Adjustment via Non-penetrating Pushbutton Dimensions: 36.5 in. [927.1 mm] length x 6 in. [152.4 mm] diameter Operational Temperature Range: –4°F to +140°F [–20°C — +60°C] Water Depth, Maximum: 8,000 ft [2,438.4 m] Operating Pressure, Maximum: 3,560 psi [245 bar] Construction Housing: 316 Stainless Steel Optional Equipment CD42-STS Fishtail ROV Handles C42-CPA Close Proximity Antenna

ORDERING INFORMATION Model: Part #: CD42-STS Subsea Receiver Kit CD42-K11 81-05-0060-00 Close Proximity Antenna CD42-CPA 81-10-0075-00 Fishtail ROV Handles (pair) CD42-FSH 943-50-0003-01 O-Ring , Case CD42-STS-OR 700-50-2247-90 O-Ring , Antenna 1.484 X 1/8 N1490-90 NITRILE 700-50-2222-90

www.pigging.com (918) 258-6068 CDI is an ISO 9001:2008 certified company 23 [email protected] 22 Hz (Legacy) Pig Tracking and Locating Systems

CD42 22 Hz “Legacy” Series Transmitters

CDI offers the largest family of pipeline pig location and tracking transmitters in the industry! Manufactured in-house to exacting tolerances, our T-Series transmitters operate at the industry-standard 22 Hz frequency and are safe and reliable for use in any onshore or offshore environment and in any pipeline product, e.g., water, oil, gas, ammonia, carbon dioxide, and more.

CDI TRANSMITTERS are available in a wide variety of transmission ranges and sizes to fit every application. Flange kits are also included with most models, and many can be configured with a pressure switch module. CD42-T4 CD42-T1A Pipeline Dia: 2 – 8 in. Pipeline Dia: 8 – 28 in. [50.8 – 203.2 mm] [203 – 711.2 mm] Pressure, max : 2,500 psi [172 bar]* Pressure, max : 2,500 psi [172 bar] Dimensions: 3 in. x 1.375 in. Dimensions: 10.19 in. x 2.0 in. [76.2 x 35.25 mm] [258.8 x 50.8 mm] Batteries: N-Cell (2) Alkaline Batteries: AA-Cell (6) Alkaline Battery Life: Standard pulse: 200 hrs Battery Life: Standard pulse: 500 hrs Material: 304 Stainless Steel Skip-one pulse: 678 hrs Range, open air: 30 ft [9.1 m] Material: 304 Stainless Steel Operating Temp – 40°F to 140°F Range, open air: 45 ft [13.7 m] Alkaline Range: [– 40°C to 60°C] 65 ft [19.8 m] Lithium Operating Temp – 40°F to 140°F Range: [– 40°C to 60°C]

CD42-T3 CD42-T0 Pipeline Dia: 2 – 8 in. Pipeline Dia: 6 – 12 in. [50.8 – 203.2 mm] [152 – 305 mm] Pressure, max : 2,500 psi [172 bar] Pressure, max : 2,500 psi [172 bar] Dimensions: 6.3 in. x 0.875 in. Dimensions: 7.56 in. x 1.625 in. [160 x 22.23 mm] [192.1 x 41.3 mm] Battery: CR123A-Cell (1) Lithium Batteries: N-Cell (6) Alkaline Battery Life: Standard pulse: 110 hrs Battery Life: Standard pulse: 168 hrs Skip-one pulse: 150 hrs Material: 304 Stainless Steel Material: 304 Stainless Steel Range, open air: 39 ft [11.8 m] Range, open air: 30 ft [9.1 m] Operating Temp – 40°F to 140°F Operating Temp – 40°F to 140°F Range: [– 40°C to 60°C] Range: [– 40°C to 60°C]

ORDERING INFORMATION ORDERING INFORMATION Model: Part #: Model: Part #: CD42-T4 81-03-0047-03 CD42-T1A 81-03-0053-03 CD42-T3 81-03-0046-03 CD42-T0 81-03-0054-03

www.pigging.com 24 CDI is an ISO 9001:2008 certified company (918) 258-6068 [email protected] 22 Hz (Legacy) Pig Tracking and Locating Systems

CD42 22 Hz “Legacy” Series (cont.)

CD42-T4VHP CD42-T1AVHP Pipeline Dia: 2 – 8 in. Pipeline Dia: 8 – 28 in. [50.8 – 203.2 mm] [203 – 711.2 mm] Pressure, max : 7,500 psi [517 bar] Pressure, max : 7,500 psi [517 bar] Dimensions: 3 in. x 1.375 in. Dimensions: 10.19 in. x 2.0 in. [76.2 x 35.25 mm] [258.8 x 50.8 mm] Battery: N-Cell (2) Alkaline Batteries: AA-Cell (6) Alkaline CD42-T1A Battery Life: Standard pulse: 200 hrs Battery Life: Standard pulse: 500 hrs Skip-one pulse: 678 hrs Pipeline Dia: 8 – 28 in. Material: Titanium [203 – 711.2 mm] Range, open air: 30 ft [9.1 m] Material: Titanium Pressure, max : 2,500 psi [172 bar] Operating Temp – 40°F to 140°F Range, open air: 45 ft [13.7 m] Dimensions: 10.19 in. x 2.0 in. Range: [– 40°C to 60°C] Operating Temp – 40°F to 140°F [258.8 x 50.8 mm] Range: [– 40°C to 60°C] Batteries: AA-Cell (6) Alkaline ORDERING INFORMATION ORDERING INFORMATION Battery Life: Standard pulse: 500 hrs Skip-one pulse: 678 hrs Model: Part #: Model: Part #: Material: 304 Stainless Steel CD42-T4VHP 81-03-0081-01 CD42-T1AVHP 81-03-0082-01

Range, open air: 45 ft [13.7 m] Alkaline 65 ft [19.8 m] Lithium Operating Temp – 40°F to 140°F CD42-SWX Pressure Activation Kits for CD42 Transmitters Range: [– 40°C to 60°C] CD42-T4-SWX CD42-T1AVHP-SWX For Transmitter: CD42-T4A CD42-T0 For Transmitter: CD42-T1AVHP Pipeline Dia: 6 – 12 in. Pressure Range: 15–1,100 psi [1–76 bar] Pressure Range: 15–3,000 psi [1–207 bar] [152 – 305 mm] Max Transmitter 2,500 psi [172 bar] Pressure: Max Transmitter 7,500 psi [517 bar] Pressure, max : 2,500 psi [172 bar] Pressure: Dimensions: 7.56 in. x 1.625 in. [192.1 x 41.3 mm] CD42-T1A-SWX Batteries: N-Cell (6) Alkaline For Transmitter: CD42-T1A Battery Life: Standard pulse: 168 hrs Pressure Range: 15–1,100 psi [1–76 bar] Material: 304 Stainless Steel Max Transmitter 2,500 psi [172 bar] Range, open air: 39 ft [11.8 m] Pressure: Operating Temp – 40°F to 140°F Range: [– 40°C to 60°C] ORDERING INFORMATION ORDERING INFORMATION Model: Part #: Model: Part #: CD42-T4-SWX 81-05-0087-00 CD42-T1AVHP-SWX 81-05-0086-00 CD42-T1A-SWX 81-05-0084-00

www.pigging.com (918) 258-6068 CDI is an ISO 9001:2008 certified company 25 [email protected] 22 Hz (Legacy) Pig Tracking and Locating Systems

CD42-SWX Pressure Switch Module Test Stand

Test pressure activation of your pressure activation switch in your laboratory or in the field before pipeline deployment. An analog (shown here) or optional digital pressure gauge provides continuous read-out of closed-system pressure.

When activation pressure is attained, transmission is confirmed by a tracking receiver such as the TRAXALL.

ORDERING INFORMATION Model: Part #: CD42 SWX PRESSURE SWITCH MODULE TEST STAND Contact CDI

Replacement Transmitter Flanges

CD42-T4-FL CD42-T4A CD42-T0-FL CD42-T1A-FL & T1AVHP

Special Transmitter Body* (required for T4 flanging)

ORDERING INFORMATION Transmitter: Flange Model: Part #: CD42-T4 CD42-T4-FL 81-05-0035-00 *CD42-T4A TRANSMITTER BODY FOR CD42-T4-FL — 81-05-0047-02 CD42-T0 CD42-T0-FL 81-05-0035-00 CD42-T1A & T1AVHP CD42-T1A-FL 81-05-0051-00

www.pigging.com 26 CDI is an ISO 9001:2008 certified company (918) 258-6068 [email protected] Above Ground Marker (AGM) Systems

CD42-SWX Pressure Switch Module Test Stand CD47-C Time-based Benchmarker The CD47-C Time-based Benchmarker records the GPS time of a passing intelligent inspection tool. This precision time, coupled with the physical pipeline location, is correlated with data recorded by the inspection tool. The result: major increased accuracy of smart pig feature location callouts.

An onboard Global Positioning System (GPS) provides a synchronized tool passage time accuracy guaranteed to be within 250 milliseconds over system battery life.

The CD47-C is the third generation time-based benchmarker created by CDI in response to customer demands for accurate, reliable, and robust equipment that can be transported anywhere in the world and work “out of the box” in extreme heat and cold conditions. The new CD47-C is smaller, lighter, and easier to use than ever before!

CD47-C Operational Specifications

Detection Type: Non-Intrusive Passive Magnetic Applications: Benchmarking/Passage Detection/Recording Deployment: Land-based Shallow Water w/Tethered Remote Antenna Subsea w/Subsea Housing Subsea Deployment Depth: 492 ft [150 m] w/Subsea Housing Detection Direction: Bi-Directional Devices Detected: MFL and Transmitters Detection Depth: 16.5 ft (5 m) Passage Visual Indicator: 16 Bright Red LED, Multi-lingual LCD Storage Media: 2 MB Non-volatile Flash memory Number of Recordings: > 1,000 Power Source: D-Cell (2) Alkaline Batteries Battery Life: 7 Days (45 days with optional Long Life Battery Pack) Construction

CD-47 Unit: ABS plastic with urethane protective bumpers Subsea Housing: Powder-coated Stainless Steel

Optional Equipment (see following page)

ORDERING INFORMATION Model: Part #: CD47-C Benchmarker AGM System w/Receiver, Bluetooth USB Adapter, CD47-C 81-05-0099-00 Communication Cable, Utility Flash Drive, and D-Cell Alkaline Batteries CD47-C AGM w/Subsea Housing CD47-CS 81-05-0074-01 Subsea Housing (w/o CD47-C) CD47-SWH 81-02-0021-00

www.pigging.com (918) 258-6068 CDI is an ISO 9001:2008 certified company 27 [email protected] Above Ground Marker (AGM) Systems

CD47-C Time-based Benchmarker Accessories

Tethered Remote Antenna w/25 ft [7.6 m] cable ROV Handles for CD47-SWH for shallow water environment Fishtail Handle T-Handle

CD47-C Communication CD47-C Utility Flash Drive* Also Available: Cable Replacement Bluetooth Module Long-life Battery Pack for sustained (45-day) D-Cell Alkaline SWH deployment Batteries (Set of Two)

ORDERING INFORMATION Model: Part #: Model: Part #: Tethered Remote Antenna CD47-SWAMP 81-03-0045-02 CD47-C Utility Flash Drive CD47-FLASH 89-72-0001-00 Fishtail ROV Handle CD47-FSH 943-30-0001-02 Bluetooth Module CD47-BT 81-03-0041-00 T-Handle for SWH CD47-TH 943-30-0002-02 D-Cell Alkaline Batteries CD47-CD2 81-05-0011-03 CD47-C Comm. Cable CD47-CBL 80-02-0064-00 Long-life Battery Pack CD47-LLB Contact CDI * Utility Flash Drive contains CD47-C User Guides, Marker Data Download & Analysis Application, Firmware, and support files

www.pigging.com 28 CDI is an ISO 9001:2008 certified company (918) 258-6068 [email protected] Acoustic Tracking Systems

CD43 GeoEAR Geophone Tracking System The CD43 GeoEAR acoustic amplifier system allows a listener to hear extremely faint sounds at great distances using a geophone probe which is either inserted into the soil or placed in direct contact with the pipeline.

CD43 Operational Specifications

Detection Type: Acoustic Amplification Applications: Tracking/Locating Application Method: Hand-held Acoustic Probe Devices Detected: Pigs in Pipeline (must be in motion) Detection Range: ~2 miles [3.2 km] of Pig Travel Sensor Range: 1–5 ft [.3–1.5 m] of Pipeline* (Sensor-to-Pipeline) Controls: On/Off Button, Speaker and Headphone, Volume Dimensions: 13 in. x 8 in. [330 mm x 203 mm] Power Source: D-Cell (4) Alkaline Batteries Battery Life: 60 Hours (2.5 Days) Construction Geophone Housing: Rugged Machined-aluminum Optional Equipment GeoEAR Probe Extension 12 V Vehicle Power Adapter Extension Cable with Take-up Bucket Reel

ORDERING INFORMATION Model: Part #: CD43 GeoEAR Receiver Kit CD43-K1 81-05-0005-00 GeoEAR Probe with 25-ft [7.6 m] Cable CD43-PROBE 81-02-0003-00 GeoEAR Probe Extension CD43-PROBE Contact CDI Aux. 12 V Vehicle Power Adapter & Cable CD43-AUT 80-08-0022-00 Stereo Headphones CD43-PH 81-04-0010-00 D-Cell (4) Alkaline Batteries CD43-D4 81-05-0011-04 Extension Cable with Take-up Bucket Reel 100 ft [30.5 m] CD43-100FT 80-03-0033-00 Extension Cable with Take-up Bucket Reel 150 ft [45.7 m] CD43-150FT 80-03-0033-01

* Variable results depend upon pipeline, pig type, and soil density

www.pigging.com (918) 258-6068 CDI is an ISO 9001:2008 certified company 29 [email protected] InLine Inspection Tool Systems

InLine Inspection Tool Transmitter Family CDI INLINE INSPECTION TOOL TRANSMITTERS are high-quality location and tracking devices specifically designed for magnetic flux leakage (MFL), ultrasonic, caliper tools, and other ILI vehicles.

ILI Tool Transmitters with Integrated Driver Circuit

CD42-T0-MPS CD42-T1-MPS CD42-T2-MPS Pipeline 12 in. [305 mm] Pipeline 12 – 28 in. Pipeline 28 in. [1524 mm] Dia: and smaller Dia: [304.8 – 711.2 mm] Dia: and larger Dimen: 4.750 in. x 1.500 in. Dimen: 6.75 in. x 2.0 in. Dimen: 8.625 in. x 3.211 in. [120.7 x 38.1 mm] [263.53 x 76.2 mm] [326 x 111 mm] Weight: 2 lb [0.91 kg] Weight: 2.5 lb [1.1 kg] Weight: 8.5 lb [3.8 kg] Range, 39 ft [11.8 m] Range, 45 ft [13.7 m] Range, 92 ft [28 m] open air:* open air:* open air:* Operating – 40°F to 140°F Operating – 40°F to 140°F Operating – 40°F to 140°F Temp [– 40°C to 60°C] Temp [– 40°C to 60°C] Temp [– 40°C to 60°C] Range: Range: Range:

ILI Tool Transmitters for use with Remote Driver Circuit CD49-SC CD49-LC Pipeline Dia: 24 in. [609.6 mm] Pipeline Dia: 26 in. [660.4 mm] and smaller and larger Dimensions: 4.724 in. x 1.5 in. Dimensions: 6.811 in. x 3.012 in. [120 x 38 mm] [173 x 76.5 mm] Weight: 2 lb [0.91 kg] Weight: 2 lb [0.91 kg] Range, open air:* 45 ft [13.7 m] 6.8 lb [3.07 kg] Operating Temperature – 40°F to 140°F Range, open air:* 45 ft [13.7 m] Range: [– 40°C to 60°C] Operating Temperature – 40°F to 140°F Range: [– 40°C to 60°C] CD49-PCB Remote Driver Circuit for CD49 Transmitters Placement: Anywhere within an ultrasonic, magnetic flux leakage (MFL), caliper, or other tool Input: 0–5 VDC Logic 0–36 VDC Power Modes: ON/OFF Pulse/Continuous

ORDERING INFORMATION Model: Part #: T0-MPS CD42-T0-MPS 81-03-0031-00 T1-MPS CD42-T1-MPS 81-03-0022-00 T2-MPS CD42-T2-MPS 81-03-0032-00 CD49-SC CD49-SC 81-03-0014-00 CD49-LC CD49-LC 81-03-0020-00 CD49 Remote Driver Circuit CD49-PCB 80-01-0024-00

* Average range based upon a 9-volt power supply

www.pigging.com 30 CDI is an ISO 9001:2008 certified company (918) 258-6068 [email protected] Digital Acoustic Pinger Technology

InLine Inspection Tool Transmitter Family SeaTrack Digital Offshore Acoustic Pig Tracking System

• Simple & cost-effective. No need for ROV or • Tracks & locates moving or stationary pigs. diver deployment. • Programmable pinger can transmit binary • Robust, all-weather design. & analog data. • Touch screen and intuitive data display. • Deployable into 16 to 36-in (406–914 mm) diameter pipelines. • Unique software/hardware offers accurate, consistent, & dependable data collection. • One-year warranty.

PINGER DECK BOX

DYNAMIC TOW SYSTEM

ORDERING INFORMATION Part #: SeaTrack Digital Offshore Acoustic Pig Tracking System Contact CDI SeaTrack Pinger Contact CDI

www.pigging.com (918) 258-6068 CDI is an ISO 9001:2008 certified company 31 [email protected] LineStat

LineStat Global Satellite-based Event Notification Radio Service

Track Pigs on Your Cell Phone! - CDI LineStat is a state-of- the-art system that will send notification of pig passages and other events from your Bandit, TRAXALL, or CD47 right to your iPhone, Blackberry, cell phone, or any other email or SMS text message device.

ORDERING INFORMATION Model: Part #: LineStat Kit for CD52 BANDIT SR100 81-05-0109-00 LineStat Kit for CD47-C AGM SR100 81-05-0076-00 LineStat Kit for TRAXALL 770/720 Contact CDI 81-05-0100-00 LineStat Kit for TRAXALL 620/501 Contact CDI Contact CDI All LineStat Kits include SR100 Radio, Bracket, Cable, and Mounting Hardware

www.pigging.com 32 CDI is an ISO 9001:2008 certified company (918) 258-6068 [email protected] Appendix

Placing Transmitters Into Service

Foam and Plastic Pigs

• Remove plug or bolt • Place transmitter in cavity (either direction) • Replace plug/bolt

Metal-bodied Pigs Use a special flange kit* to mount a transmitters outside the casing of a metal pig.

• Install the flange kit with Allen wrench and screws as shown.

• Mount the transmitter to the mounting plate. Mount plate securely to the pig with transmission coil facing outward.

Checklist

Before placing a transmitter into service, always make sure:

• Batteries are fresh and of proper size and type. • Battery polarity is properly observed. • Serviceable O-rings are installed. Brittle and/or deformed O-rings may not properly seal, thus compromising case Integrity. • Transmitter case, caps, and cap threads are clean and free of dents, ruptures, or other damage which could compromise the transmitter components.

* Included with most CDI transmitters.

www.pigging.com (918) 258-6068 CDI is an ISO 9001:2008 certified company 33 [email protected] CDI 1801 North Juniper Avenue Broken Arrow, OK 74012 USA

+1 (918) 258-6068 Worldwide +1 (918) 251-9851 Fax

Sales and rental inquiries: [email protected] Technical inquiries: [email protected]

Your Local CDI Distributor Is:

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